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CalAmp TTU-7 Series Install Manual

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CalAmp Corp.
13645 Dulles Technology Drive, Herndon, VA 20171
Phone: 703. 262.0500
Fax: 703.262.0380
www.calamp.com
TM
TTU-7xx
Install Guide
Document: MBUD-0239v3
Jan 2017

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  • Page 1 TTU-7xx Install Guide CalAmp Corp. 13645 Dulles Technology Drive, Herndon, VA 20171 Document: MBUD-0239v3 Phone: 703. 262.0500 Jan 2017 Fax: 703.262.0380 www.calamp.com...
  • Page 2 All trademarks used are properties of their respective owners. Products offered may contain software proprietary to CalAmp or other parties. The offer of supply of these products and services does not include or infer any transfer of ownership. No part of the documentation or information supplied may be divulged to any third party without the express written consent of CalAmp.

  • Page 3: Table Of Contents

    CalAmp | TTU-7xx Install Guide TABLE OF CONTENTS REGULATORY INFORMATION ..................1 ..................1 UMAN XPOSURE OMPLIANCE TATEMENT ........................1 ARDWARE RECAUTIONS SAFETY INFORMATION ....................2 ......................2 ECURE TABILIZE QUIPMENT ......................2 ORKING ON LEVATED URFACES ......................2 ANDLING...
  • Page 4 CalAmp | TTU-7xx Install Guide LIST OF FIGURES Figure 1: TTU-7xx ............................5 Figure 2: TTU-7xx Device Label ........................9 Figure 3: Nose Mount ........................... 9 Figure 4: TTU-7xx Device Label ........................16 Figure 5: Top Left Container Door – Device Mounted in Corrugation Well Between Locking Rods ..17 Figure 6: Sealant Applied to Backside ......................

  • Page 5: Regulatory Information

    § 1.1307(b), § 2.1091 and § 2.1093, as appropriate. CalAmp and its supplier certify that it has determined that the TTU-7xx complies with the RF hazard requirements applicable to broadband PCS equipment operating under the authority of 47 CFR Part 24, Subpart E of the FCC Rules and Regulations.

  • Page 6: Safety Information

    Storage CalAmp TTU-7xx batteries not installed within a 4-week period from the time of delivery must be stored in a cool, dry place. Store in a cool (below 30° C (86° F)), dry and ventilated area, which is subject to little temperature change.
  • Page 7 CalAmp | TTU-7xx Install Guide Waste Management Any solid or hazardous waste or refuse generated as a result of the installation process shall be managed, stored, transported, and disposed of in accordance with any and all applicable federal, state, and local regulations. In addition, verify all processes or procedures used to handle, store, transport and dispose of any generated waste.

  • Page 8: Introduction

    This guide provides qualified technicians the steps required to install the TTU-7xx device. The device collects critical asset location and operational data and transmits that data to the CalAmp FleetOutlook application, where end-users can review the data through the application interface and generated reports.

  • Page 9: Ttu-7Xx Overview

    CalAmp | TTU-7xx Install Guide 4 TTU-7xx OVERVIEW The TTU-7xx is a battery-operated product with a field-replaceable battery designed for multi-year deployments. It features a small size, superior GPS performance and an internal 57 Ah battery. The TTU- 7xx is a complete asset tracking and communication device incorporating next-generation, super- sensitive GPS technology for installation in any mobile asset.

  • Page 10: Environmental Specifications

    CalAmp | TTU-7xx Install Guide 4.1 Environmental Specifications The TTU-7xx is designed to operate in environments specified below: SPECIFICATIONS General Specifications  Location technology: 50 channel GPS  Operating voltage: 3.6 volt internal battery pack GPS Specifications  Location technology: 50 channel GPS (with SBAS: WAAS, EGNDS, MSAS, GAGAN) ...

  • Page 11: Ttu-7Xx Installation Considerations

    CalAmp | TTU-7xx Install Guide 5 TTU-7xx INSTALLATION CONSIDERATIONS Proper installation of the TTU-7xx can have a major impact on the device’s performance. It is recommended that installers be familiar with the installation process prior to installing the device. 5.1 Plan the Installation Before drilling any holes, determine the location of each hardware component will be.

  • Page 12: Dry Van And Reefer Nose Mount Installation

    CalAmp | TTU-7xx Install Guide 6 DRY VAN AND REEFER NOSE MOUNT INSTALLATION The following steps outline the procedure for Dry Van and Reefer Nose Mount Installation. Prior to beginning the installation, verify that you have the proper tools and materials.

  • Page 13: Figure 2: Ttu-7Xx Device Label

    CalAmp | TTU-7xx Install Guide Figure 2: TTU-7xx Device Label 9. Record the Electronic Serial Number (ESN) located on the device label (Figure 2) and the Trailer Number.  You will need both numbers to associate the device with the correct trailer in FleetOutlook.
  • Page 14 CalAmp | TTU-7xx Install Guide 12. Using the device mounting flanges as a template, mark the location for each of the four (4) mounting screws on the trailer’s top rail. 13. At each marked location, drill a 9/64” hole. 14. Install the four (4) mounting screws through the mounting flanges and into the trailer’s top rail.

  • Page 15: Chassis Magentic Mount Installation

    CalAmp | TTU-7xx Install Guide 7 CHASSIS MAGENTIC MOUNT INSTALLATION The following tools and materials are needed to perform this installation Tools and Materials:  Two (2) 10” Adjustable Crescent® Wrenches  Wire Brush or Scuff Pad  Acetone ...
  • Page 16 CalAmp | TTU-7xx Install Guide Figure 5: Device MSN 6. Identify Mounting Location  Middle of chassis centered front-to-back  Chassis cross member facing down, or  Chassis cross member facing up  Ensure mounting surface is rust free and level ...
  • Page 17 CalAmp | TTU-7xx Install Guide Figure 6: Device Tethered (Frontal View) Figure 7: Center Device Side-to-Side and Front-to-Back 7. Clean mounting surface where magnets will contact frame member.  For dirt and crease use acetone MBUD-0239v2 Page 13...
  • Page 18 CalAmp | TTU-7xx Install Guide  For rust or loose paint use a wire crush and acetone 8. Mount device and ensure all four (4) magnets are engaged. 9. If required, drill ¼” hole in frame member and pass lanyard through; otherwise, loop lanyard around the frame member.

  • Page 19: Intermodal Container Door Screw Mount Installation

    CalAmp | TTU-7xx Install Guide Figure 9: Lanyard connected 15. Remove the activation magnet from the front of the device enclosure in order to activate device reporting. 8 INTERMODAL CONTAINER DOOR SCREW MOUNT INSTALLATION The following steps outline the procedure for Intermodal Container Door Screw Mount Installation. Prior to beginning the installation, verify that you have the proper tools and materials.

  • Page 20: Figure 4: Ttu-7Xx Device Label

    CalAmp | TTU-7xx Install Guide 2. Set the parking brake. 3. If the equipment is parked on an incline, chock the wheels. 4. Block or crib equipment that is suspended on jacks in order to prevent falling or shifting. Figure 4: TTU-7xx Device Label 5.

  • Page 21: Figure 5: Top Left Container Door - Device Mounted In Corrugation Well Between Locking Rods

    CalAmp | TTU-7xx Install Guide Figure 5: Top Left Container Door – Device Mounted in Corrugation Well Between Locking Rods 8. Level device in mounting area with label facing down so that that battery access panel is on the left.

  • Page 22: Figure 7: Final Installation With Label Facing Down

    CalAmp | TTU-7xx Install Guide Figure 7: Final Installation with Label Facing Down 14. Remove the activation magnet from the front of the device.  The activation magnet interrupts power to the device. In order to activate device reporting, you must remove the activation magnet.

  • Page 23: Flatbed Screw Mount Installation

    CalAmp | TTU-7xx Install Guide 9 FLATBED SCREW MOUNT INSTALLATION The following steps outline the procedure for Flatbed Screw Mount Installation. Prior to beginning the installation, verify that you have the proper tools and materials. Tools and Materials:  Cordless Drill ...

  • Page 24: Figure 9: Flatbed Nose Rail Device Mount - Mount Device Where It Will Not Be Damaged

    CalAmp | TTU-7xx Install Guide 6. Select a mounting location on the nose rail centered from side-to-side and where device is safe from damage. 7. Place the mounting flanges against the trailer’s nose rail so that round battery access panel is on the left.

  • Page 25: Battery Replacement Procedure

    CalAmp | TTU-7xx Install Guide 10 BATTERY REPLACEMENT PROCEDURE The following steps outline the procedure to remove and replace the TTU-7xx battery pack. Prior to beginning the installation, verify that you have the proper tools and materials. NOTE: If the TTU-7xx is being returned for repair, the battery must be removed and properly stored prior to shipment.

  • Page 26: Figure 11: Disconnect The Battery Connector

    CalAmp | TTU-7xx Install Guide Figure 11: Disconnect the Battery Connector 6. Disconnect the red and black power cable by pulling two connectors apart.  Do not pull on the power wires. Figure 12: Power Disconnected 7. Remove the battery pack.

  • Page 27: Figure 13: Proper Alignment To Slide Battery Out And In Of Enclosure

    CalAmp | TTU-7xx Install Guide Figure 13: Proper Alignment to Slide Battery Out and In of Enclosure 8. Ensure the gap in battery pack foam is aligned with device power cable. 9. Slide the battery pack out of the enclosure.

  • Page 28: Installation Instructions

    CalAmp | TTU-7xx Install Guide 11 DE-INSTALLATION INSTRUCTIONS Use the following instructions to de-install the TTU-7xx: Identify the location of the installed device. 2. Unscrew mounting screws and remove device from trailer. 3. Position the activation magnet back on the front of the device.

  • Page 29: Warranty

    (i) hardware normally consumed in operation such as fuses, cables, or mounting brackets, (ii) defects which, due to no fault of CalAmp Corp, are the result of improper use or maintenance of the Equipment, (iii) improper operation of the Equipment used with other equipment,...

  • Page 30: Customer Support Contact Information

    CalAmp | TTU-7xx Install Guide 13 CUSTOMER SUPPORT CONTACT INFORMATION CalAmp’s Customer Support team stands beside you to ensure any concerns you have with any element of your solution – application, hardware or operations – are addressed quickly and completely.

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