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Siemens MICROMASTER 430 Manual

Siemens MICROMASTER 430 Manual

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Summary of Contents for Siemens MICROMASTER 430

  • Page 1 Siemens Micromaster 430 manual info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 2 The MICROMASTER 430 inverter is suitable for a variety of variable- speed drive applications. flexibility provides wide spectrum of applications. It is especially suitable for use with industrial pumps and fans. The inverter is especially characterized by its customer-oriented performance and ease-of-use. It has more inputs and outputs than the MICROMASTER 420, an optimized operator panel with manual/automatic switchover, and adapted software functionality.
  • Page 3 MICROMASTER 430 Documentation Getting Started Guide Is for quick commissioning with SDP and BOP-2. Operating Instructions Gives information about features of the MICROMASTER 430, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 430. Parameter List...
  • Page 4 Overview Installation MICROMASTER 430 Commissioning MICROMASTER 430 Functions System Parameters Troubleshooting MICROMASTER 430 Specifications Available options Electro-Magnetic Compatibility Appendices Index Converter Type Software Version MICROMASTER 430 V2.0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 5 Further information can be obtained from Internet website: http://www.siemens.de/micromaster Approved Siemens Quality for Software and Training Other functions not described in this document may be is to DIN ISO 9001, Reg. No. 2160-01 available. However, this fact shall not constitute an...
  • Page 6 Customers can access technical and general information at: http://www.siemens.de/micromaster Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com...
  • Page 7 Earth voltage. This connection is normally used to ground the motor. Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 8: Micromaster 430

    Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 430 Inverter and the equipment you connect to it. General WARNING ♦...
  • Page 9 The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-7 on page 30, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com...
  • Page 10 EN 60204, 9.2.5.4) Repair WARNING ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 11 Safety Instructions MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 12: Table Of Contents

    Frequency set point (P1000)................... 48 Command sources (P0700) ..................49 OFF and brake function ..................49 Control modes (P1300) ................... 51 MICROMASTER 430 operating modes ..............52 Faults and Alarms ....................56 System parameters ....................57 Introduction to MICROMASTER system parameters..........58 Parameter overview ....................
  • Page 13 Removing ‘Y’ Cap Frame Size C ................ 102 Removing ‘Y’ Cap Frame Sizes D and E ............103 Removing ‘Y’ Cap Frame Sizes F ..............104 Applicable Standards..................105 List of Abbreviations................... 106 Index ..........................107 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 14 Motor and Power Connections....................28 Figure 2-7 Wiring Guidelines to Minimize the Effects of EMI ..............30 Figure 3-1 Inverter block diagram ......................33 Figure 3-2 Panels available for the MICROMASTER 430 Inverter............34 Figure 3-3 DIP switch..........................34 Figure 3-4 Basic operation with SDP .....................36 Figure 3-5 Buttons on the BOP-2......................39...
  • Page 15 Table of Contents MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 16: Overview

    1 Overview Overview This Chapter contains: A summary of the major features of the MICROMASTER 430 range. The MICROMASTER 430 ..................16 Features ........................16 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 17: The Micromaster 430

    AC motors. The various models available range from the 7,5 kW input to the 90 kW input. The MICROMASTER 430 is especially well suited for use with pumps and ventilators when used with its factory set functions and settings.

  • Page 18: Features

    ♦ Motor Staging (Control of additional drives via output relay) ♦ Energy Saving Mode ♦ Hand / Auto (manual / automatic) ♦ Belt failure detection (detects if pumps have run dry) ♦ Bypass MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...
  • Page 19 Protection characteristics Ø Overvoltage/undervoltage protection Ø Overtemperature protection for the inverter Ø Ground fault protection Ø Short-circuit protection Ø i t thermal motor protection Ø PTC/KTY for motor protection MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 20: Installation

    Ø Dimensions of Inverter Ø Wiring guidelines to minimize the effects of EMI Ø Details concerning electrical installation General........................21 Ambient operating conditions.................. 21 Mechanical installation .................... 23 Electrical installation....................25 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 21 The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-7 on page 30, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com...

  • Page 22: General

    Prior to energizing, form according to the curve Time t [h] Figure 2-1 Forming Ambient operating conditions Temperature Permissible output current Variable Torque [°C] Operating temperature Figure 2-2 Ambient operating temperature MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 23: Figure 2-3 Installation Altitude

    350 mm When mounting one inverter above the other, the ambient operating temperature must be adhered to. Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 24: Mechanical Installation

    Ø FS D, E300 mm Ø FS F 350 mm ♦ When mounting one inverter above the other, the ambient operating temperature must be adhered to. Table 2-1 Dimensions and Torques of MICROMASTER 430 Tightening Frame-Size Overall Dimensions Fixing Method Torque Width x...

  • Page 25: Figure 2-4 Drill Pattern For Micromaster 430

    Ø 15 mm 0.68" 0.59" 616.4 mm 24.27" 810 mm 31.89" with filter 1110 mm 43.70" 235 mm 9.25" 300 mm 11.81" Figure 2-4 Drill pattern for MICROMASTER 430 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 26: Electrical Installation

    þ The trip limit of the RCD is 300mA. þ The neutral of the supply is grounded. þ Only one inverter is supplied from each RCD. þ The output cables are less than 50m (screened) or 100m (unscreened). MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...
  • Page 27 Access to the power and motor terminals You can gain access to the mains and motor terminals by removing the covers (see also Appendices B to D. The mains and motor connections must be made as shown in Figure 2-6. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 28: Figure 2-5 Micromaster 430 Connection Terminals

    2 Installation Figure 2-5 MICROMASTER 430 Connection Terminals NOTE The DC connections are for testing purposes only and have not been released for operation by the user. No brake resistors etc. may be connected here. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com...

  • Page 29: Figure 2-6 Motor And Power Connections

    (Class B only) CONTACTOR MICROMASTER MOTOR FUSE L/L1 N/L2 SINGLE PHASE TYPICAL INSTALLATION CABLE SCREENING OPTIONAL FILTER CONTACTOR MICROMASTER MOTOR FUSE THREE PHASE Figure 2-6 Motor and Power Connections MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 30 Ø Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps. WARNING Safety regulations must not be compromised when installing inverters! MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 31: Figure 2-7 Wiring Guidelines To Minimize The Effects Of Emi

    Metal back plate Use suitable clips to fix motor and control cable screens securely to metal back plate Screening cables Figure 2-7 Wiring Guidelines to Minimize the Effects of EMI MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 32: Commissioning

    This Chapter contains: Ø A schematic diagram of the MICROMASTER 430 Ø An overview of the commissioning options and the display and operator panels Ø An overview of quick commissioing of the MICROMASTER 430 Block diagram......................33 Commission modes....................34 General operation....................
  • Page 33 This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204, 9.2.5.4) CAUTION Only qualified personnel may enter settings in the control panels. Particular attention must be paid to safety precautions and warnings at all times. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 34: Block Diagram

    3 Commissioning Block diagram Figure 3-1 Inverter block diagram MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 35: Commission Modes

    3 Commissioning Commission modes In the standard version, the MICROMASTER 430 is fitted with the Status Display Panel (SDP) (see Figure 3-2) with which it is possible to use the inverter with the pre-assigned factory settings for a large range of applications. If these factory settings are not suitable, you can adapt them to suit your equipment conditions using the Basic Operator Panel-2 (BOP-2) (see Figure 3-2).

  • Page 36: Table 3-1 Default Settings For Operation Using The Sdp

    Ø Motor voltage Ø Rated motor current Ø Rated motor frequency (A conventional Siemens motor is recommended) In addition, the following conditions must be met: Ø Linear V/f motor speed controlled by an analog potentiometer. Ø Maximum speed 3000 rpm at 50 Hz (3600 rpm at 60 Hz); can be controlled by a potentiometer via the analog inputs of the inverter.

  • Page 37: Figure 3-4 Basic Operation With Sdp

    Ø Fault Reset (DIN3 via external switch) Controlling the speed of the motor is accomplished by connecting the analog inputs as shown in the Figure 3-4. Figure 3-4 Basic operation with SDP MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 38 An overview of the parameter structure is given in Section 5.3 For a detailed description of the parameter, see the Parameter List. NOTES We recommend the commissioning according this scheme. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 39: Table 3-2 Default Settings For Operation Using The Bop-2

    1395 (1680) rpm [depending on variant] P1082 Maximum Motor Frequency 50 Hz (60 Hz) ATTENTION MICROMASTER 430 can only be operated using a BOP-2 bedient werden. If a BOP or AOP is used, the following is shown on the display MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com...

  • Page 40: Figure 3-5 Buttons On The Bop-2

    Pressing this button allows access to the parameters. parameters Increase Pressing this button increases the displayed value. value Decrease Pressing this button decreases the displayed value. value Figure 3-5 Buttons on the BOP-2 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 41: Figure 3-6 Changing Parameters Via The Bop-2

    Press until r0000 is displayed Press to return the display to the standard drive display (as defined by the customer) Figure 3-6 Changing parameters via the BOP-2 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 42 (not included in P0010=1) to the default settings. After completing Quick Commissioning with P3900 = 1, the inverter is then ready to run; this will only happen in the Quick Commissioning mode. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...
  • Page 43 P0708 = 99 enables the BICO-parameterization for the digital inputs. 1) Motor-specific parameters – see motor rating plate. 2) The parameters offer more setting options than listed here. See Parameter List for further setting options. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...
  • Page 44 Note Vector control modes can only be used together with an asynchronous motor 2) The parameters offer more setting options than listed here. See Parameter List for further setting options. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 45: Figure 3-7 Typical Motor Rating Plate Example

    To reset all parameters to the factory default settings; the following parameters should be set as follows (BOP-2 or Communication Option needed): 1. Set P0010=30. 2. Set P0970=1. NOTE The reset process can take up to 3 minutes to complete. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 46: General Operation

    3. The inverter is programmed at the factory for standard applications on Siemens four-pole standard motors that have the same power rating as the inverters. When using other motors it is necessary to enter the specifications from the motor's rating plate.
  • Page 47 If the connection to the PTC or KTY84 sensor becomes open circuit or short circuit, a fault will be indicated, and by default the drive will trip. NOTE To enable the trip function, set parameter P0701, P0702 or P0703 = 29. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 48: Micromaster 430 Functions

    4 MICROMASTER 430 functions MICROMASTER 430 functions This chapter contains: Ø a description of the different procedures to control the inverter Ø a summary of the control types of the inverter. Frequency set point (P1000)................... 48 Command sources (P0700) ..................49 OFF and brake function ..................

  • Page 49: Frequency Set Point (P1000)

    4 MICROMASTER 430 functions WARNING ♦ When operating electrical devices, certain parts of these devices are always live. ♦ Emergency Off devices in compliance with EN 60204 IEC 204 (VDE 0113) must remain functional in all operating modes of the control device. Resetting the Emergency Off device must not result in uncontrolled or undefined re- starts.

  • Page 50: Command Sources (P0700)

    4 MICROMASTER 430 functions Command sources (P0700) ATTENTION The ramp-up /ramp-down times and ramp smoothing also have an effect on the motor’s start and stop behaviour. Further details about these functions are to be found in the parameter list for parameters P1120, P1121, P1130 – P1134.

  • Page 51: Compound Braking

    4 MICROMASTER 430 functions 4.3.2 OFF2 This command causes the motor to run down freely to a standstill (impulses deactivated). ATTENTION The OFF command can have one or more sources. The default causes the OFF2 command to be set to BOP-2. This source continues to exist even if other sources are defined by one of the parameters P0700 to P0708.

  • Page 52: Control Modes (P1300)

    4 MICROMASTER 430 functions Control modes (P1300) MICROMASTER 430 has a number of different control modes based on U/f- control. The individual modes have been listed below, additional settings are listed in the parameter list and the function plans contained therein.

  • Page 53: Micromaster 430 Operating Modes

    Figure 4-1 Bypass circuit Function Control of two locked contactors via relay outputs of MICROMASTER 430. This circuit makes it possible to operate the motor via the inverter or directly via the mains. The inverter is responsible for switching. Switching is possible by the following means: Ø...

  • Page 54: Figure 4-2 Belt Failure Detection

    4 MICROMASTER 430 functions 4.5.2 Belt Failure Detection Recognizes mechanical faults in drive section e.g. torn V-belt, pumps which have run dry etc. P1082 Torque[Nm] Max. frequency P2189 Upper torque threshold 3 P2190 Lower torque threshold 3 P2187 Upper torque threshold 2...

  • Page 55: Figure 4-3 Motor Staging

    4 MICROMASTER 430 functions 4.5.3 Motor Staging Controlling additional drives via output relay Mains Pressure Sensor Inverter Motor Starters To Inverter PID Input Figure 4-3 Motor Staging Function Enables up to three additional motors to be controlled based on PID control...

  • Page 56: Figure 4-4 Energy Saving Mode

    4 MICROMASTER 430 functions 4.5.4 Energy Saving Mode Energy saving mode to switch off the motor when it is in idle mode Energy saving mode Motor control setpoint limit − Motor P2273 (PID error) feedback f(t) Load PID feedback (Sensor)

  • Page 57: Faults And Alarms

    4 MICROMASTER 430 functions Faults and Alarms With the SDP Faults and Alarms conditions are displayed via the two LEDs on the SDP. For further information see Section 6.1 on page 74 The operation status of the inverter is indicated by the two LEDs as follows: Ø...

  • Page 58: System Parameters

    5 System parameters System parameters This Chapter contains: Ø An overview of the parameter structure of the MICROMASTER 430 Ø A parameter list in short form Introduction to MICROMASTER system parameters..........58 Parameter overview ....................59 Parameter list (short form) ..................60...

  • Page 59: Introduction To Micromaster System Parameters

    This means the inverter is busy with tasks of higher priority. ATTENTION MICROMASTER 430 can only be operated using a BOP-2. If the BOP or AOP is used, the following is displayed 5.1.1 Access Levels There are three access levels available to the user;...

  • Page 60: Parameter Overview

    P0004 = 12 P0004 = 7 Drive Features Commands and Digital I/O P0004 = 10 P0004 = 8 Setpoint Channel & Analogue I/O Ramp Generator Figure 5-1 Parameter Overview MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 61: Parameter List (Short Form)

    Power stack code number r0203 Act. inverter type r0204 Power stack features r0206 Rated inverter power [kW] / [hp] r0207 Rated inverter current r0208 Rated inverter voltage r0209 Maximum inverter current MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 62 Threshold motor temperature 130.0 P0610[3] Motor I2t temperature reaction P0625[3] Ambient motor temperature 20.0 P0640[3] Motor overload factor [%] 110.0 P1910 Select motor data identification r1912[3] Identified stator resistance MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 63 CO/BO: State of digital outputs P0748 Invert digital outputs P0800[3] BI: Download parameter set 0 P0801[3] BI: Download parameter set 1 P0810 BI: CDS bit 0 (Local / Remote) 718:0 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 64 BI: Enable PID-MOP (DOWN-cmd) 19:14 Analogue I/O (P0004 = 8) ParNr ParText Default Level P0295 Inverter fan off delay time r0750 Number of ADCs r0752[2] Act. input of ADC [V] or [mA] MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 65 Fixed frequency 15 65.00 P1018 Fixed frequency mode - Bit 2 P1019 Fixed frequency mode - Bit 3 r1024 CO: Act. fixed frequency P1025 Fixed frequency mode - Bit 4 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 66 Motor-current: Flying start P1203[3] Search rate: Flying start P1210 Automatic restart P1211 Number of restart attempts P1212 Time to first restart P1213 Restart time increment P1215 Holding brake enable MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 67 Acceleration boost P1312[3] Starting boost P1316[3] Boost end frequency 20.0 P1320[3] Programmable V/f freq. coord. 1 0.00 P1321[3] Programmable V/f volt. coord. 1 P1322[3] Programmable V/f freq. coord. 2 0.00 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 68 CO: PZD from COM link (USS) r2024[2] USS error-free telegrams P2019[8] CI: PZD to COM link (USS) 52:0 r2025[2] USS rejected telegrams r2026[2] USS character frame error r2027[2] USS overrun error MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 69 P2162[3] Hysteresis freq. For overspeed 20.00 P2163[3] Entry freq. For perm. Deviation 3.00 P2164[3] Hysteresis frequency deviation 3.00 P2165[3] Delay time permitted deviation P2166[3] Delay time ramp up completed MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 70 Fixed PID setpoint 11 100.00 P2212[3] Fixed PID setpoint 12 110.00 P2213[3] Fixed PID setpoint 13 120.00 P2214[3] Fixed PID setpoint 14 130.00 P2215[3] Fixed PID setpoint 15 130.00 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 71 Motor staging stop mode P2371[3] External motor configuration P2372[3] Enable motor cycling P2373[3] Motor staging hysteresis 20.0 P2374[3] Motor staging delay P2375[3] Motor destaging delay P2376[3] Delay override 25.0 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 72 BO: NOT-Q D-FF 2 P2837[4] BI: D-FF 2 r2841 BO: Q RS-FF 1 P2840[2] BI: RS-FF 1 r2842 BO: NOT-Q RS-FF 1 r2844 BO: Q RS-FF 2 P2843[2] BI: RS-FF 2 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 73 BO: CMP 1 P2885[2] CI: CMP 1 755:0 r2888 BO: CMP 2 P2887[2] CI: CMP 2 755:0 P2889 CO: Fixed setpoint 1 in [%] P2890 CO: Fixed setpoint 2 in [%] MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 74: Troubleshooting

    Ø Notes on troubleshooting with the BOP-2 Ø A list of the alarms and fault messages Troubleshooting with the SDP................. 74 Troubleshooting with the BOP-2 ................75 Fault messages ....................... 76 Alarm messages...................... 80 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 75: Troubleshooting With The Sdp

    6 Troubleshooting WARNING ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 76: Troubleshooting With The Bop-2

    Now use a switch between terminals 5 and 8 on the control board. The drive should now run to the defined setpoint by analogue input. NOTICE Motor data must relate to the inverter data power range and voltage. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 77: Fault Messages

    Inverter I 1. Load duty cycle must lie within specified limits. Ø Motor power (P0307) exceeds 2. Motor power (P0307) must match inverter power inverter power capability (r0206). (r0206) MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 78 (AOP or BOP) is connected. Fan has failed 2. Need a new fan. Auto restart fault after n-restart try F0035 Off1 Auto restart after n F0040 Off1 Automatic Calibration Failure MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 79 If fault persists, change inverter, Off1 F0060 Asic Timeout Contact Service Department No setpoint values from CB Check CB and communication partner Off1 F0070 (communication board) during CB setpoint telegram off time fault MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 80 BIST Tests Some power section tests have failed 2. Replace drive. Failure Some control board tests have failed Some functional tests have failed 16 Internal RAM failed on power-up check MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 81: Alarm Messages

    (depending on parametrization in (P0610) Warning level exceeded, current will Check that duty cycle lies within specified limits A0505 be reduced if parameterized Inverter I (P0610 = 1) MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 82 3. Check if motor weight (P344) is reasonable. Change if neccesary. 4. Via P626, P627, P628 the standard overtemperatures can be changed, if the motor is nota Siemens standard motor. If (P601 = 2) Check the following: 1. Check if temperature shown in r35 is reasonable.
  • Page 83 The kinetic energy of the motor is active used to buffer the DC-link voltage, thus causing deceleration of the drive! So short mains failures do not necessarily lead to an undervoltage trip. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 84 P2187 (upper torque threshold 2) P2188 (lower torque threshold 2) P2189 (upper torque threshold 3) P2190 (lower torque threshold 3) P2192 (delay time for permitted deviation) 4. Apply lubrication if required. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...
  • Page 85 6 Troubleshooting MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 86: Micromaster 430 Specifications

    7 MICROMASTER 430 specifications MICROMASTER 430 specifications This Chapter contains: Ø Table 7.1 contains the general technical specifications for the MICROMASTER 430 inverter Ø Table 7-2 contains terminal tightening torques Ø Table 7-3 includes various tables of specific technical data for individual...

  • Page 87: Table 7-1 Micromaster 430 Performance Ratings

    7 MICROMASTER 430 specifications Table 7-1 MICROMASTER 430 Performance Ratings Feature Specification 3 AC 380 to 480 V ± 10 % Mains Operating Voltage 7.50 kW – 90.0 kW (10.0 hp – 120 hp) & Power Ranges Input Frequency 47 to 63 Hz...

  • Page 88: Table 7-2 Tightening Torques For Power Terminals

    7 MICROMASTER 430 specifications Table 7-2 Tightening torques for power terminals Frame Size [Nm] 2.25 10 (max) 10 (max) Tightening Torque [lbf.in] 87 (max) 87 (max) Table 7-3 MICROMASTER 430 Specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used.
  • Page 89 7 MICROMASTER 430 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (with built in Class A Filter), Part 2 Order No. 6SE6430- 2AD33- 2AD33- 2AD34- 2AD35- 2AD37- 2AD38- 0DA0 7EA0 5EA0 5FA0 5FA0 8FAO [kW] 30.0...
  • Page 90 7 MICROMASTER 430 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered), Part 1 Order No. 6SE6430 2UD27- 2UD31- 2UD31- 2UD31- 2UD32- 5CA0 1CA0 5CA0 8DA0 2DA0 [kW] 11.0 15.0 18.5 22.0 Motor Output Rating [hp] 10.0...
  • Page 91 7 MICROMASTER 430 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered), Part 2 Order No. 6SE6430- 2UD33- 2UD33- 2UD34- 2UD35- 2UD37- 2UD38- 0DA0 7EA0 5EA0 5FA0 5FA0 8FA0 [kW] 30.0 37.0 45.0 55.0 75.0...

  • Page 92: Options

    8 Options Options An overview of the options available for the MICROMASTER 430 is given in this section. For further information about options, please refer to the catalog or the documentation CD. Device-independent options Ø Basic Operator Panel 2 (BOP-2) Ø...
  • Page 93 8 Options MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 94: Electro-Magnetic Compatibility (Emc)

    9 Electro-magnetic compatibility Electro-magnetic compatibility (EMC) This Chapter contains: EMC information. Electro-magnetic compatibility ................94 MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 95: Electro-Magnetic Compatibility

    EN 61000-3-2 "Limits for harmonic current emissions (equipment input ≤ 16 A per phase)". All Siemens variable speed drives of the MICROMASTER, MIDIMASTER, MICROMASTER Eco and COMBIMASTER ranges, which are classified as "Professional Equipment" within the terms of the standard, fulfill the requirements of the standard.

  • Page 96: Table 9-1 General Industrial (Unfiltered Inverters Together With Approved External Mains Filter)

    80-1000 MHz, 10 V/m, 80% AM, power Field, amplitude modulated and signal lines Radio-frequency Electromagnetic Field, ENV 50 204 900 MHz, 10 V/m 50% duty cycle, 200 Hz pulse modulated repetition rate MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 97: Table 9-3 Filtered For Residential, Commercial And Light Industry

    All units with integral Class A filters Class 3 – Filtered for residential, commercial and light industry 6SE6430-2U***-**A0 with Unfiltered units fitted with external Class B footprint filters. 6SE6400-2FB0*-***0 * denotes any value is allowed. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 98: Appendices

    Changing the Operator Panel Appendices Changing the Operator Panel MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 99: B Removing Covers Frame Size C

    Removing Covers Frame Size C Removing Covers Frame Size C " MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 100: C Removing Covers Frame Sizes D And E

    Removing Covers Frame Sizes D and E Removing Covers Frame Sizes D and E MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 101: D Removing Covers Frame Size F

    Removing Covers Frame Size F Removing Covers Frame Size F MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 102: E Removing The I/O Board

    Removing the I/O Board NOTICE 1. Only a small amount of pressure is required to release the I/O Board catch. 2. Currently, the I/O Board is removed using the same technique regardless of frame size. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com...

  • Page 103: F Removing 'Y' Cap Frame Size C

    Removing ‘Y’ Cap Frame Size C Removing ‘Y’ Cap Frame Size C MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 104: G Removing 'Y' Cap Frame Sizes D And E

    Removing ‘Y’ Cap Frame Sizes D and E Removing ‘Y’ Cap Frame Sizes D and E MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 105: H Removing 'Y' Cap Frame Sizes F

    Removing ‘Y’ Cap Frame Sizes F Removing ‘Y’ Cap Frame Sizes F MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 106: I Applicable Standards

    EMC Product Standard for Power Drive Systems EN 61800-3. Underwriters Laboratories UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a pollution degree 2 ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com...

  • Page 107: List Of Abbreviations

    Light Emitting Diode Proportional, Integral und Differential Programmable Logic Controller Positive Temperature Coefficient Quick Commissioning RCCB Residual Current Circuit Breaker Residual Current Device Revolutions Per Minute Status Display Panel Variable Torque MICROMASTER 430 Operating Instructions 6SE6400-5AC00-0BP0 info@eltra-trade.com www.eltra-trade.com +421 552 601 099...

  • Page 108: Index

    Index Index Default settings · 38 Dimensions and Torques · 23 Access Levels · 58 Drill pattern for MICROMASTER 430 · 24 Altitude · 22 Ambient operating conditions Altitude · 22 Electrical Installation · 25 Atmospheric Pollution · 22 Electro-Magnetic Compatibility Electromagnetic Radiation ·...

  • Page 109: Micromaster

    Main characteristics · 17 Removing ‘Y’ Cap Frame Sizes F · 104 Mechanical Installation · 23 Removing Covers Frame Size C · 98 MICROMASTER 430 general · 16 Removing Covers Frame Size F · 100 main characteristics · 17 Removing Covers Frame Sizes D and E ·...
  • Page 110 Eltra Trade s.r.o. provides the Best prices large range of Siemens Drives with the best prices and delivery terms. The fastest supply Best level technical support Customers in over 100 countries We supply:  M icromaster 42 0 drives  M icromaster 43 0 drives ...

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