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USER'S MANUAL / GEBRUIKERSHANDLEIDING
BETRIEBSANLEITUNG / MANUEL D'UTILISATION
MANUAL DE UTILIZACION / INSTRUZIONI PER L'USO
ENHANCED BATTERY MONITOR WITH INTEGRATED MAIN FUSE
Software from v1.13
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.Mastervolt.com
MasterShunt
500
ENGLISH:
NEDERLANDS:
DEUTSCH:
FRANÇAIS:
CASTELLANO
ITALIANO
Copyright © 2011 Mastervolt, v 3.3 February 2011
PAGE 1
PAGINA 29
SEITE 57
PAGINA 85
PÁGINA 113
PÁGINA 141
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Summary of Contents for Mastervolt MasterShunt 500
- Page 1 Software from v1.13 ENGLISH: PAGE 1 MASTERVOLT NEDERLANDS: PAGINA 29 Snijdersbergweg 93, DEUTSCH: SEITE 57 1105 AN Amsterdam FRANÇAIS: PAGINA 85 The Netherlands CASTELLANO PÁGINA 113 Tel.: +31-20-3422100 ITALIANO PÁGINA 141 Fax.: +31-20-6971006 www.Mastervolt.com Copyright © 2011 Mastervolt, v 3.3 February 2011...
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Page 2: Quick Review
QUICK REVIEW QUICK REVIEW The MasterShunt is a battery monitor. It provides battery information and power to the MasterBus network. A read out device like the MasterView Easy (showing a part of the MasterShunt monitoring menu below) or a pc with MasterView System software can be used to show the battery information. -
Page 3: Table Of Contents
CONTENTS CONTENTS: v 3.3 February 2011 QUICK REVIEW ................................ 2 GENERAL INFORMATION..........................4 SAFETY GUIDELINES AND MEASURES ..................... 5 Warnings and symbols ........................5 Use for intended purpose ........................5 Organizational measures........................5 Maintenance and repair ........................5 General safety and installation precautions ..................5 Warning regarding the use of batteries. -
Page 4: General Information
The standard guarantee period is two years. without the prior written permission of Mastervolt is prohibited. VALIDITY OF THIS MANUAL This manual serves as a guideline for the safe and... -
Page 5: Safety Guidelines And Measures
2 is not considered to be consistent with discharge level. Avoid short circuiting batteries, as the intended purpose. Mastervolt is not liable for this may result in explosion and fire hazard. any damage resulting from the above. -
Page 6: Operation
Figure 1: Overview of the MasterShunt INTRODUCTION MASTERBUS DISPLAYS The Mastervolt MasterShunt provides extended Mastervolt offers several ways of displaying your information about the status of your batteries. This MasterBus data. Shown is the MasterView Easy information includes reading voltage, current, Ah, panel. -
Page 7: Communication Leds
OPERATION Another way of displaying and setting values is the COMMUNICATION LEDS MasterAdjust software, shown for MasterShunt The MasterShunt features two LEDs, between the application. DC connectors at the load side and battery side (see also figure 1). These two green LEDs blink together in three modes: Mode Blinking... -
Page 8: Masterbus
CAN-bus based and has proven a reliable bus between the MasterBus network and a product system in automotive applications. MasterBus is which is not from Mastervolt, the Modbus interface is used as power management system for all recommended. connected devices, such as the inverter, battery charger, generator and many more. - Page 9 As all powering devices are galvanically isolated, multiple powering devices are allowed. Keep the following rules in mind: Connections between the devices are made by standard straight UTP patch cables. Mastervolt can supply these cables with lengths of 0.2 to 25 m. Figure 6: Power supply Do not make ring networks.
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Page 10: Installation
Four M8 bolts with washer to fasten the DC wiring. NOTE: Two heavy duty battery cables shortest possible, For correct measurements the finished with cable lugs. Mastervolt advises to MasterShunt must be placed closest possible to the use 70 mm cables on both the battery side and batteries. -
Page 11: Commissioning
INSTALLATION 5.2.1 DC wiring installation COMMISSIONING NOTE: Check if all wiring is OK. Then: Remember to put the cones around the • (Re)connect the positive battery cable. cables before connecting! • Proceed with chapter 6, “FIRST START UP” Step 1 Position the MasterShunt between the battery and the load/ charger. -
Page 12: Replacing The Fuse
INSTALLATION REPLACING THE FUSE Installed in the MasterShunt 500 is a T-500A fuse (Part number 77049000). If the DC current through the MasterShunt exceeds averages of above 500A during a longer period, the internal fuse will blow. Follow the instructions carefully to replace the fuse. -
Page 13: First Start Up
FIRST START UP 6 FIRST START UP At first start up with the MasterShunt installed, following settings. See the concerning manual for MasterBus (via a MasterView display or the display navigation. MasterAdjust software) will guide you through the Variable Description Factory sett. -
Page 14: Parallel Use
PARALLEL USE 7 PARALLEL USE For load currents which exceed 300A continuous battery, like shown. Figure 13 shows the parallel current, more than one MasterShunt can be installed configuration of two MasterShunts (3) and (4) and to monitor the same battery (bank). The other products. -
Page 15: Monitoring Menu
FIRST START UP 8 MONITORING MENU The main menu shows the monitoring functions status overview of the battery bank. None of the available with the MasterShunt. It offers a quick displayed information can be modified at this menu. Message Description State Of Charge This readout shows the actual amount of energy left in the battery, related to the battery capacity you selected. -
Page 16: Alarm Menu
ALARM MENU 9 ALARM MENU The MasterShunt features six different alarm instance if the parameter “Battery low” has been set parameters which can be configured to custom to 35% and the battery voltage is being discharged chosen values. If the alarm conditions are met, i.e. if to this value, the alarm can trigger a generator to the chosen value has been reached, the MasterBus start and recharge the battery. -
Page 17: History Menu
HISTORY MENU 10 HISTORY MENU To know the history of your battery bank can be very of battery charging cycles and the efficiency (C.E.F.) useful. It will help you to check if the battery capacity of the battery. The memory back up system of the suits the application and when the battery needs to MasterShunt saves this data even if the battery was be replaced. -
Page 18: Configuration
CONFIGURATION 11 CONFIGURATION The Configuration Menu is used to adjust general you can also opt for resetting the MasterShunt to the settings like displayed language, energy save mode factory settings. A MasterAdjust example is shown in and advanced settings for your battery bank. Here figure 18. - Page 19 1. Timer 2 See timer 1 0…23 variables * The factory settings for Li-ion batteries are applicable for the Mastervolt Li-ion batteries only. For other Li-ion batteries, these settings should be adjusted. EN / MasterShunt / February 2011...
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Page 20: Events
CONFIGURATION 12 EVENTS Variable Description Fact sett. Range Events Event 1 source Select an event to serve as Event 1. Example: Disabled Refer to section 12.1 Battery pre low can trigger a generator to start and Battery full can trigger it to stop. Event 1 target Select a device to perform a task if Event 1 takes Select…... -
Page 21: Additional Information
20 h rating. This equation is also used by chapter 11 for information how to reset the setup. the MasterShunt to calculate the time remaining Contact your Mastervolt dealer if you have a 5 year function and SOC. system warranty. If necessary, do not forget to Normally it is not necessary to change the Peukert change the setting of the nominal capacity. - Page 22 Complete set to assemble MasterBus cables. Delivery includes: 100m / 330ft MasterBus cable, 50 pcs. modular jacks and crimping tool 77049000* T-Fuse 500A, internal fuse for the MasterShunt 500 * These parts are standard included with the delivery of the MasterShunt Mastervolt can offer a wide range of products for website www.Mastervolt.com...
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Page 23: Trouble Shooting
14 TROUBLE SHOOTING Please contact your local Mastervolt Service Centre malfunction table below. See www.Mastervolt.com if you cannot correct a problem with the aid of the for an extended list of Mastervolt Service Centres. Failure Possible cause What to do... - Page 24 TROUBLE SHOOTING Failure Possible cause What to do Wrong setting of the language Each separate connected device can have its own at displaying device language setting. See user’s manual of the connected display. Wrong setting of the Set the parameters correctly. See chapter 11: parameters Alarm levels.
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Page 25: Specifications
MasterShunt Article number 77020100 Function of instrument Battery measuring device for intelligent DC supply. Manufacturer Mastervolt Amsterdam the Netherlands Voltage Measurement 0-60 V (0.1V resolution) Voltage accuracy ± 0.6 % ± 1 digit Current Measurement 0-10A: <0.2A resolution, 10-100A: <0.5A resolution, 100-1000A: <5A resolution... - Page 26 SPECIFICATIONS 15.2 DIMENSIONS Figure 21: Dimensions in mm [inch] NOTE: If you combine the MasterShunt with other MasterConnect devices, MasterConnect will become 130 mm [5,10 inch] longer. NOTE: At the bottom of the MasterShunt casing the centre to centre distances of the mounting holes and the DC fastening threads are displayed.
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Page 27: Ec Declaration Of Conformity
1105 AN Amsterdam The Netherlands Herewith declares that: Product: 77020100 MasterShunt 500 (12/24/48V) Is in conformity with the provision of the EC EMC directive 89/336/EEC and amendments 92/31/EEC, 93/68/EEC. The following harmonised standards have been applied: Generic emission standard: EN 50081-1:1992... - Page 28 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@Mastervolt.com...