Mastervolt MasterShunt 500 User And Installation Manual

Mastervolt MasterShunt 500 User And Installation Manual

Enhanced battery monitor
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MasterShunt 500
ENHANCED BATTERY MONITOR
USER AND INSTALLATION MANUAL
10000011590/04
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  • Page 1 MasterShunt 500 ENHANCED BATTERY MONITOR USER AND INSTALLATION MANUAL 10000011590/04 To download this manual in other languages, please visit our website: www.mastervolt.com...
  • Page 2: Table Of Contents

    MasterShunt 500 – User and Installation manual TABLE OF CONTENTS 1 GENERAL INFORMATION ..............................3 Use of this manual ..............................3 Liability ..................................3 Warranty ..................................3 Disclaimer ................................... 3 Identification label ............................... 3 Correct disposal of this product ..........................3 2 SAFETY INSTRUCTIONS ..............................
  • Page 3: General Information

    MasterShunt 500 – User and Installation manual 1 GENERAL INFORMATION Use of this manual This manual serves as a guideline for the safe and effective operation and maintenance of the following MasterShunt 500 models: Product code Model MasterShunt 500 – MasterBus only 77020110 MasterShunt 500 –...
  • Page 4: Safety Instructions

    Connection and protection must be done in accordance with local standards.  Do not work on the MasterShunt 500 or system if it is still connected to a current source. Only allow changes in your electrical system to be carried out by qualified electricians.
  • Page 5: Product Description

    Introduction The MasterShunt 500 is a battery monitor that enables system automation and also provides power to the MasterBus network. The battery bank is monitored in the most accurate way by measuring the voltage and the (dis)charge current through a shunt.
  • Page 6: Installation

    A complete set of spanners, pliers and wrenches may be helpful during the installation of the MasterShunt 500. CAUTION! Use isolated tools! Connection example The following schematics illustrate the general placement of the MasterShunt 500 in a network. It is not meant to provide detailed wiring instructions for any particular electrical installation.  in a CZone network ...
  • Page 7: Installation Step-By-Step

    The electric power for the network comes from a battery or power supply. Make sure that it delivers enough power and is positioned as close to the middle of the backbone as possible to reduce voltage drop. ˗ The CZone/MB drop cable includes a diode to prevent power from the MasterShunt 500 getting on the CZone backbone. ...
  • Page 8: Placing A Fuse Inside

    Placing a fuse inside By default the MasterShunt 500 is equipped with a busbar inside. If the MasterShunt 500 is installed close to the battery, this busbar may be replaced by either an ANL type or Class T main fuse (500A), saving both space and cost. Another option is to place a fuse elsewhere in the system.
  • Page 9 When installing the T-fuse make sure it does not make any contact with the negative pole inside the MasterShunt 500, see in the drawing. Step 7. Replace and lock the casing. Step 8. Reconnect the battery pole. Step 9. Store the removed busbar close to the MasterShunt 500 for future service purposes.
  • Page 10: Parallel Use (Masterbus Only)

    Parallel use (MasterBus only) For load currents which exceed 300A continuous current, more than one MasterShunt 500 can be installed to monitor the same battery (bank). The MasterShunt 500s are then configured in parallel to the battery. The following figure shows the parallel configuration of two MasterShunt 500s (3) and (4) and other products.
  • Page 11: Settings

    5 SETTINGS The MasterShunt 500 can be monitored from a display like the Touch 10 (in a CZone network) or the EasyView 5 (in a MasterBus network). Some settings can only be adjusted from a laptop/notebook or PC connected to the MasterShunt 500 via a USB Interface.
  • Page 12 MasterShunt 500 – User and Installation manual Variable Meaning Factory setting Range Notes Month Set the MasterShunt 500 clock January January- MB only month. December Set the MasterShunt 500 clock 1-31 MB only day. Hour Set the MasterShunt 500 clock...
  • Page 13 MasterShunt 500 – User and Installation manual Variable Meaning Factory setting Range Notes Reset setup Reset the complete setup of the MB only MasterShunt 500, this will reload Reset setup will void warranty all default factory settings. This screen warns you for the...
  • Page 14: Events - System Automation

    In MasterBus this is done by means of event based commands. In the Events tab you can program the MasterShunt 500 to act as an event source. Events which occur during the operation of the MasterShunt 500 will then trigger actions from other products.
  • Page 15: Alarms

    To know the history of your battery bank can be very useful. It will help you to check if the battery capacity suits the application and when the battery needs to be replaced. The memory back up system of the MasterShunt 500 saves this data even if the battery was completely discharged or disconnected.
  • Page 16 The number of times the setup has been reset. Factory setting = 0. Resetting clears all history values except for this counter which is increased by one. Power cycles Counts the number of times the MasterShunt 500 has been disconnected from the battery. Min/max history Deepest disch.
  • Page 17: About Czone

    ® The CZone network is an NMEA 2000-compliant CAN-based system. When the MasterShunt 500 is connected, open the CZone Configuration Tool on a Windows laptop or notebook. Either do the configuration while connected to the network or use a prepared configuration file (.zcf). Ensure that a DIP Switch is assigned. For detailed information on the configuration also see section 5.1.1.
  • Page 18 MasterShunt 500 – User and Installation manual 15. Set the required DC IN/OUT and Battery alarm levels. 16. Select the required Alarm Severities. 17. Press OK. Optionally configure digital switching by adding Circuit Controls in the Circuits tab (e.g. a battery low switch can be used to start a generator).
  • Page 19: Maintenance

    Replacement of a fuse If a fuse is present, it is located inside the MasterShunt 500, see section 4.4. After replacement, switch on the consumers one at a time and monitor the current at each switch on. Refer to the manuals of these devices to check whether they are functioning correctly.
  • Page 20: Trouble Shooting

    MasterShunt 500 – User and Installation manual 7 Trouble shooting Please contact your local Mastervolt Service Centre if you cannot correct a problem with the aid of the malfunction table below. See www.mastervolt.com for an extended list of Mastervolt Service Centres.
  • Page 21: Specifications

    MasterShunt 500 – User and Installation manual 8 Specifications Technical specifications MasterShunt 500 (MasterBus) MasterShunt 500 (CZone) Product code 77020110 77020115 Battery types Gel, AGM, flooded, Lithium Ion Battery voltage 12, 24 or 48 V DC Voltage Measurement 0-60 V (0.1V resolution) Voltage accuracy ±...
  • Page 22: Dimensions

    MasterShunt 500 – User and Installation manual Dimensions At the back of the MasterShunt 500 casing, the centre-to-centre distance (130mm, 5.12inch) of the mounting holes and DC fastening threads are displayed.
  • Page 23 MasterShunt 500 – User and Installation manual...
  • Page 24 N86 W12500 Westbrook Crossing 42 Apollo Drive, Rosedale 1105 AN AMSTERDAM Menomonee Falls, WISCONSIN 53051 AUCKLAND 0632 The Netherlands New Zealand +31 (0)20 34 22 100 +1 800 307 6702, Option 1 + 64 9 415 7261 info@mastervolt.com technical@marinco.com enquiries@bepmarine.com...

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