Eaton PowerXL DB1 Installation Manual
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Eaton PowerXL DB1 Installation Manual

Eaton PowerXL DB1 Installation Manual

Variable frequency drives
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Manual
PowerXL
™
DB1
Variable Frequency Drives
Installation Manual
L1 L2
L3
(L) (N )
U V W
08/18 MN040031EN

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  • Page 1 Manual 08/18 MN040031EN PowerXL ™ Variable Frequency Drives Installation Manual L1 L2 (L) (N ) U V W...
  • Page 2 No part of this manual may be reproduced, stored in a retrieval system, or transmit- ted in any form or by any means, electronic, mechanical, photocopying, micro-film- ing, recording, or otherwise, without the prior written permission of Eaton Industries GmbH, Bonn, Germany.
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause damage to persons or property, external measures must • Ensure that devices cannot be accidentally retriggered. be implemented to ensure a safe operating state in the •...

  • Page 5: Table Of Contents

    Maintenance and inspection ............24 1.10.1 Replacement of the device fan for frame FS2 ......25 1.11 Storage..................27 1.12 Charging the internal DC link capacitors ........27 1.13 Service and warranty..............28 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 6 Circuit types with three-phase motors......... 41 2.9.3 Permanent magnet motor (PM motor) ........42 2.9.4 Brushless DC motor (BLDC motor)..........42 2.9.5 Synchronous reluctance motor (SyncRM) ........43 2.9.6 Connecting EX motors ..............44 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 7 Specific rated data................ 83 5.2.1 DB1-12… device series..............84 5.2.2 DB1-34…device series..............85 Dimensions and frame size............86 Fuses.................... 87 Grid contactors................89 Mains chokes ................91 Brake resistors ................93 Accessories ................. 97 Index.................... 99 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 8 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 9: About This Manual

    A separate manual – MN040034EN (“Parameter Manual”) – details how to configure the parameters and provides some application examples for DB1 variable frequency drivers. This manual is available on the Eaton website at: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm ￫ Customer Support ￫ Download Center – Documenta- tion Enter “MN040034EN”...

  • Page 10: Target Group

    Calculation of power loss P ✓ Installation dimensions, screws, tightening ✓ torques for frame size FS2 Connection cross-section for frame size FS2 ✓ Cable cross sections (technical data) ✓ Motor chokes ✓ 09/17 First edition DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 11: Presentation Conventions

    ￫ All the specifications in this manual refer to the hardware and software versions documented in it. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 12: Documents With Additional Information

    0.3 Documents with additional information ￫ More information on the devices described here can be found on the Internet at: www.eaton.eu/powerxl as well as in the EATON Download Center: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm In the Quick Search box, enter the document name (such as “MN040031”).

  • Page 13: Grid Supply Voltages

    1 °F (T -17.222 °C (T × 9/5 + 32 Speed Revolutions per minute 1 rpm 1 min Weight pound 1 lb 0.4536 kg 2.205 Flow rate cubic feet per minute 1 cfm 1.698 m /min 0.5889 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 14 0 About this manual 0.6 Units of measurement DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 15: Db1 Series

    The extensive accessories additionally increase the flexibility in all areas of application. L1 L2 (L) (N ) U V W Figure 1: DB1 variable frequency drive, FS1 size DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 16: System Overview

    (L) (N ) ④ ② U V W ③ Figure 2: System overview a DB1… variable frequency drive b Grid choke DX-LN… c DX-COM-STICK3 communication module and accessories (e.g. DX-CBL-… connection cable) d DX-KEY-…keypad (external) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 17: Checking The Delivery

    The packaging must contain the following parts: • 10x DB1 series variable frequency drive units, • an instruction leaflet IL040044ZU 10 x Figure 3: Equipment supplied DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 18: Rating Data

    1.4.1 Rated values on the nameplate The device-specific rated values of the DB1 variable frequency drive are listed on the device’s rating plate. L1 L2 (L ) (N ) U V W Figure 4: Rating plate location DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 19 Date of manufacture: 7/25/2016 Max. Amb. 60 °C Maximum permissible ambient air temperature (60 °C) Variable frequency drives are electrical equipment. Read the manual (in this case MN040031EN) before making any electrical connec- tions and commissioning. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 20: Type Code

    1 = single-phase grid connection/three-phase motor connection 3 = three-phase grid connection/three-phase motor connection Device series DB1 = variable frequency drive, Basic, Series 1 (D = Drives, B = Basic, 1 = Series) Figure 5: Type code DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 21: Performance Characteristics

    Frame size Brake motor output ference chopper filter 400 V, 50 Hz (440 - 480) V, 60 Hz DB1-342D2FN-N2CC 0.75 ✓ – DB1-344D1FN-N2CC ✓ – DB1-344D1FB-N2CC ✓ ✓ DB1-345D8FB-N2CC ✓ ✓ DB1-349D5FB-N2CC ✓ ✓ DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 22: Description

    Fixing holes c Connection terminals in power unit (motor feeder) d EMC screw e Control signal terminals f Protective ground connector g Connection terminals for the relay contact h Communication interface (RJ45) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 23: Size Fs2

    Connection terminals in power section (motor feeder) d EMC screw e Control terminals f Protective ground connector g Connection terminals for the relay contact h Communication interface (RJ45) i Connection terminals in power section (brake chopper) j Fan DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 24: Voltage Classes

    Motor: 0.75 - 1.5 kW (400 V, 50 Hz), 1 - 2 HP (460 V, 60 Hz) Motor L1/L 400 V (U = 3 ~ 400 V) L2/N 460 V (U = 3 ~ 480 V) 3 ∼  EMC Filter Brake Chopper (FS2)  Figure 9: DB1-34… DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 25: Selection Criteria

    60 °C. Cooling must be designed accordingly during project planning (￫ section 3.3.2, “Cooling measures”, page 47). The lower the ambient temperature, the more favorable the cooling ratios. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 26: Performance Reduction (Derating)

    1,000 m during operation. Derating for installation altitude Permissible altitude Derate: without with derating derating 1,000 m up to 2,000 m 1% per 100 m above 1,000 m DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 27: Correct Use

    Always observe the technical data and connection requirements! For additional information, refer to the equipment rating plate or label on the variable frequency drive and to the documentation. Any other usage constitutes improper use. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 28: Maintenance And Inspection

    If the DB1 variable frequency drive is damaged by external influences, repair is not possible. Dispose of the device according to the applicable environmental laws and provisions for the disposal of electrical or electronic devices. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 29: Replacement Of The Device Fan For Frame Fs2

    The fan is inserted and can be removed from the top of the device. The following illustrations show the procedure for replacement. Figure 11:Remove the fan cover Figure 12:Remove the old fan DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 30 1 DB1 series 1.10 Maintenance and inspection Figure 13:Install the new fan Figure 14:Put on the control board DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 31: Storage

    ) and applied for at least one hour (regeneration time). • DB1-12…: approx. 324 V DC at U = 230 V AC • DB1-34…: approx. 560 V DC at U = 400 V AC DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 32: Service And Warranty

    If some of the information printed on the rating plate is not legible, please state only the data which are clearly legible. Information concerning the warranty can be found in the Eaton Industries GmbH Terms and Conditions. Break-Down Service Please contact your local office: http://www.eaton.eu/aftersales...

  • Page 33: Engineering

    All applicable laws and local standards must be complied with when planning and carrying out the installation. Not following the recommendations pro- vided may result in problems that will not be covered by the warranty. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 34 Motor and sensor (Temperature, motor speed) g Load system: Driven system equipment ⑥ ϑ ⑦ M, n Figure 15: Magnet system example (overall system as its own system or as part of a larger system) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 35: Electrical Power Network

    Low Voltage Directives. Good earthing measures are a prerequisite for the effective use of further measures such as a screen earth kit or filters here. Without respective grounding measures, further steps are superfluous. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 36: Mains Voltage And Frequency

    ￫ For the rated mains contactors for DB1 variable frequency drives, please refer to ￫ section 2.5, “Mains chokes”, page 36. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 37: Total Harmonic Distortion (Thd)

    For US installations, UL-listed cables (AWG) should be used exclusively. These cables must have a temperature rating of 70 °C (158 °F), and will often require installation inside a metal conduit (please consult the applicable local standards). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 38: Safety And Switching

    The fuses will protect the supply cable in the event of a short-circuit, limit any damage to the variable frequency drive, and prevent damage to upstream devices in the event of a short-circuit in the variable frequency drive. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 39: Residual Current Device (Rcd)

    For UL-compliant installation and during operation, the mains side switching devices must allow for a 1.25 times higher input current. ￫ For the rated mains contactors for DB1 variable frequency drives, please refer to ￫ section 5.5, “Grid contactors”, page 89. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 40: Mains Chokes

    U to about 96 % of the mains voltage U ￫ For the rated mains chokes for DB1 variable frequency drives, please refer to ￫ section 5.6, “Mains chokes”, page 91. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 41: Radio Interference Suppression Filter

    In the case of power drive systems (PDS) with variable fre- quency drives, electromagnetic compatibility (EMC) measures must already be taken into account during the engineering stage, as making changes during assembly and installation and retroactively fixing things will be more expensive. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 42: Brake Resistors

    Device Type Power supply Voltage class Brake chopper Brake chopper DB1-344D1FB-N2CC 3-phase 400 V 780 V 756 V DB1-34508FB-N2CC DB1-349D5FB-N2CC DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 43: Switch-Disconnectors

    EN 60204. Eaton T0…/MSB/…, P1…/MSB/…, and P3…/MSB/… enclosed switch-dis- connectors are designed for local installation with an IP65 degree of protec- tion.

  • Page 44: Three-Phase Motors

    (in order to ensure that the motor will be protected). • When running tests or commissioning a system with significantly lower motor outputs, the motor’s rated operational current must be adjusted using parameter P-08 (“rated motor current”). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 45: Circuit Types With Three-Phase Motors

    Mains voltage: 1~ 230 V; Output voltage: 3~ 230 V ￫ DB1-124D3… Motor connection DB1 variable as per as per frequency drive U1 (-U2) T1 (-T4) V1 (-V2) T2 (-T5) W1 (-W2) T3 (-T6) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 46: Permanent Magnet Motor (Pm Motor)

    The control response for BLDC motors is to a large extent the same as that for a shunt DC motor. BLDC motors are primarily used in drive systems for machine tools, servo drives in conveyor systems, and compressors and metering pumps. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 47: Synchronous Reluctance Motor (Syncrm)

    Change the value for P-60 to 4 (“SyncRel motor speed control”). • Set P-61 to 1 (“Motor Identification”). Automatic auto-tuning to determine the motor parameter during downtime. • P-62 (“MSC gain”): Adjust the gain factor for the speed controller. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 48: Connecting Ex Motors

    Temperature monitors in the motor windings (thermistor, Thermo-Click) must not be connected directly to the variable frequency drive, but instead must be connected through a relay approved for the Ex area (e.g. EMT6). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 49: Installation

    Environments with mechanical vibration and impact loads that go beyond the requirements in EN 61800-5-1. • Areas in which the variable frequency drive takes care of safety func- tions required to guarantee machine and personnel protection. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 50: Assembly

    In doing so, you must ensure that the cooling system used in the installation position is capable ofremoving lost heat without this causing the permitted temperature on the variable frequency drive cooling surface to be exceeded. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 51: Cooling Measures

    Automatic switching of the switching frequency from 12 kHz to 8 kHz 94 °C Shutdown due to over-temperature when P-17 ≧ 8 kHZ 97 °C Shutdown due to over-temperature when P-17 ≧ 4 kHZ DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 52 During installation, it is important to ensure that the cooling air can circulate adequately and that there are no hotspots. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 53 97.60 % 8 kHz 90 °C 0.49 K/W 97.20 % 12 kHz 85 °C 0.37 K/W 96.80 % 16 kHz 80 °C 0.28 K/W 96.40 % 24 kHz 70 °C 0.18 K/W 95.40 % DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 54 97.30 % 8 kHz 90 °C 0.26 K/W 96.90 % 12 kHz 85 °C 0.2 K/W 96.50 % 16 kHz 80 °C 0.15 K/W 96.00 % 24 kHz 70 °C 0.1 K/W 94.90 % DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 55: Mounting

    Table 7: Installation dimensions, screws, tightening torques Frame size Screw Tightening torque Quan- Size lb-in tity FS1, FS1B 3.74 3.90 M4x20 35.4 4.92 6.26 M4x20 35.4 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 56: Correct Emc Installation

    Mounting plates and control panel doors should be con- nected to the panel by means of short drain wires with an electrical contact established across a large surface area. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 57 Analog signal cables (measured values, set points, and correc- tion values) must be routed inside shielded conduits. Figure 22: Separate routing a Power cable: Grid voltage, motor connection b Control and signal lines, field bus connections DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 58: Grounding

    (e.g., beam, ceiling joist), a ground rod in the ground, or a grid ground bus must meet the requirements set out in the applicable national and regional industrial safety regulations and/or regulations for elec- trical systems. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 59: Shielding

    (depending on the EMC environment). ￫ Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 60: General Installation Diagram

    Cable routing: Do not route power cables and control cables parallel to each other in the same cable duct. If they need to be routed in parallel, they should be in separate metal cable ducts (EMC-requirements). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 61: Electrical Installation

    (5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings! ￫ Complete the following steps with the specified tools and with- out using force. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 62: Connection To Thepower Unit

    The number and the arrangement of the connection terminals used depend on the variable frequency drive’s size and model. WARNING The variable frequency drive must always be grounded via a grounding conductor (PE). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 63 0.08 - 2.5 28 - 12 0.25 - 1.5 10 - 12 0.39 - 0.47 0.2 - 6 24 - 10 0.2 - 6 24 - 10 0.25 - 2.5 n/a = not allowed DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 64 Screened, four-wire cable is recommended for the motor cables. The green-yellow wire in these cables must be used to connect the motor’s and variable frequency drive’s PE terminals, thereby minimizing the loads on the cable screen (high equalizing currents). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 65 (PES) with a large area connection. Free, i.e., non-shielded connection cables should not be any longer than about 300 mm, (maximum 500 mm). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 66: Connection To Control Section

    When using more than one control voltage, we recommend using separate cables. Example: 24 V DC at control signal terminals 1, 2, 3, 4, 6, and 8 and 110 V AC or 230 V AC at the relay contact. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 67 • analog: 0 - +10 V, maximum 20 mA switchable using parameter P-25 Reference potential 0 V = connection terminal 7 – Modbus+ Modbus- Relay output RO1 Potential-free N/O contact 250 V/6A AC1 30 V/5A DC1 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 68 0 - f (P-01) The control cables should be shielded and twisted for the external connec- tion. The screening is applied on one side in the proximity of the variable frequency drive (PES). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 69 We recommend connecting the loads connected to the relay contact as follows: 250 V ∼: ≦ 6 A 30 V ⎓: ≦ 5 A Varistor RC filter Diode Figure 31: Connection examples with suppressor circuit DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 70 DA1, DC1, DE1 variable frequency drives” • MN040019: “CANopen – Communication manual for DA1, DC1, DE11 variable frequency drives” ￫ DB1 variable frequency drives have no internal bus termination resistor. Use EASY-NT-R as needed. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 71: Thermistor Connection

    Thermistors and temperature switches must be PTC-based (PTC characteris- tics; positive temperature coefficient). These are triggered at a resistance value of approx. 2.5 kΩ - 3 kΩ, and a reset is triggered at approx. 1.9 kΩ - 1 kΩ. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 72: Block Diagrams

    3 AC 230 V  Figure 34: Block diagram DB1-12… Variable frequency drive with single-phase grid connection and three-phase motor connection ① Devices with frame size FS2 allow the connection of braking resistors (DC+, BR). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 73: Db1-34

    3 AC 400/460 V  Figure 35: Block diagram DB1-34… Variable frequency drive with three-phase grid connection and three-phasemo- tor connection ① Devices in frame size FS2 allow the connection of braking resistors (DC+, BR). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 74: Insulation Testing

    The measured voltage must at least match the rated operating voltage of the motor but must not exceed 1,000 V. The insulation resistance must be greater than 1 MΩ. ￫ Take the instructions from the motor manufacturer into account when testing the insulation resistance. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 75: Protection Against Electric Shock

    Table 41.1 or otherwise within 5 seconds – whichever applies – in accordance with IEC/HD 60364-41 (DIN VDE 0100- 410; VDE 0100-410):2007-06). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 76 3 Installation 3.8 Protection against electric shock DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 77: Operation

    ( ￫MN040034EN). The direction of action of a connected machine will allow the motor to start. All EMERGENCY STOP and protection functions are in the proper state. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 78: Operational Hazard Warnings

    Pay attention to hazard warnings! DANGER  Following a shutdown (fault, grid failure), the motor may start automatically (when the grid voltage is switched back on) if the automatic restart function has been enabled (￫ parameter P-31). DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 79 If motors are to be operated with frequencies higher than the standard 50 or 60 Hz, then these operating ranges must be approved by the motor manufacturer. Otherwise the motors could be damaged. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 80: Commissioning (Default Settings)

    (L1/L, L2/N, L3), the switching power supply unit will generate the control voltage in the DC link voltage. At this point, the variable frequency drive will be ready for operation (correct operating status) and in Stop mode. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 81 P-24. +24 V STOP P-07 = 50 Hz ① P-03 = 5 s Figure 36: Start-stop command at maximum set point voltage, acceleration ramp 5 s DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 82 4 Operation 4.3 Commissioning (default settings) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 83: Technical Data

    Electrostatic discharge (ESD, EN 61000-4-2:2009 ±4, contact discharge ±8, air discharge Fast transient burst (EFT/B, EN 61000-4-4: 2004) ±1, at 5 kHz, control signal terminal ±2, at 5 kHz, motor connection terminals, Single-phase grid connection terminals DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 84 Maximum short-circuit current (supply voltage) SCCR Grid switch-on frequency Maximum of one time every 30 seconds Grid network configuration (AC supply system) TN and TT network with directly grounded star point Inrush current < I DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 85 20 - 100% of torque load range) Response time (release IGBT) < 10 DC-braking Time before start 0 - 25, in the event of a stop Motor pick-up control function all frame sizes DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 86 Accuracy < 1 to the end value Interface (RJ45) OP bus, Modbus RTU, CANopen, RS485 Response time (after valid command) < 8 (Modbus, CANopen) < 8 (OP bus: Master slave, 60 ms cycle) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 87: Specific Rated Data

    2D3 … Rated current (2D3 ≙ 2.3 A) DB1 device series (12 = single-phase grid connection (230 V) D B1 - 3 4 4D1 … Rated current (4D1 ≙ 4.1 A) DB1 device series DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 88: Db1-12

    50 / 25 @ 8 kHz – 10 / 100 @ 8 kHz – 10 / 50 @ 8 kHz – 10 / 25 @ 8 kHz – in no-load state, (device not enabled) Frame size FS1B DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 89: Db1-34

    50 / 25 @ 8 kHz – – 10 / 100 @ 8 kHz – 10 / 50 @ 8 kHz – 10 / 25 @ 8 kHz – – during no-load state, (device not enabled) Frame size DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 90: Dimensions And Frame Size

    (3.74) (0.71) (5.12) (3.90) (0.59) (3.35) (0.47) (0.20) (2.0) 12.4 1.15 (5.67) (4.92) (0.49) (7.6) (6.26) (0.67) (3.54) (0.34) (0.28) (2.2) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 91: Fuses

    5 Technical data 5.4 Fuses 5.4 Fuses The Eaton circuit-breakers and fuses listed below are examples and can be used without additional measures. If you use other circuit-breakers and fuses, make sure to take their protective characteristics and operational volt- age into account.
  • Page 92 ④ DB1-342D2… FAZ-B6/3 PKM0-6.3 6D27 LPJ-6SP DB1-344D1… FAZ-B10/3 PKM0-10 10D27 LPJ-10SP DB1-345D8… FAZ-B16/3 PKM0-16 16D27 LPJ-10SP DB1-349D5… 10.2 FAZ-B16/3 PKM0-16 16D27 LPJ-15SP 1) Maximum short-circuit current of the supply grid: 100 kA RMS DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 93: Grid Contactors

    WARNING Inching operation is not permissible via the grid contactor. (Pause time ≧ 30 s between switching off and on). P1DILEM DILEM P1DILEM Figure 38: Grid contactor with single-phase connection (DB1-12…) DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 94 (50/60 Hz) U 380 (-10%) – 480 (+10%) V 400 V AC, three-phase / U 400 V AC, three-phase DB1-342D2… DILEM-… DILEM-… DB1-344D1… DILEM-… DILEM-… DB1-345D8… DILEM-… DILEM-… DB1-349D5… 10.2 DILEM-… DILEM-… DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 95: Mains Chokes

    Voltage class 230 V grid voltage (50/60 Hz) U 200 (-10%) – 240 (+10%) V 230 V AC, single-phase / U 230 V AC, three-phase DB1-122D3… DX-LN1-006 DX-LN1-006 DB1-124D3… DX-LN1-009 DX-LN1-009 DB1-127D0… DX-LN1-018 16.4 DX-LN1-018 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 96 (50/60 Hz) U 380 (-10%) – 480 (+10%) V 400 V AC, three-phase / U 400 V AC, three-phase DB1-342D2… DX-LN3-004 DX-LN3-004 DB1-344D1… DX-LN3-006 DX-LN3-006 DB1-345D8… DX-LN3-010 DX-LN3-010 DB1-349D5… 10.2 DX-LN3-016 15.2 DX-LN3-016 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 97: Brake Resistors

    (centrifugal pumps, fans). • High duty: High load with long braking time and high duty factor (at least 30 %), e.g., for elevators, downhill conveyors, winders, centrifuges, fly- wheel motors, and large fans. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 98  ￫ For more information and technical data on the DX-BR… series brake resistors listed here, please refer to the corresponding instruction leaflet for the individual models: IL04012024Z, IL04011ZU, IL04014ZU, IL04015ZU and IL04021ZU. DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 99 5 Technical data 5.7 Brake resistors DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 100 5 Technical data 5.7 Brake resistors DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 101: Accessories

    DX-SPL-RJ45-3SL RJ45, 8-pin, splitter, 3 sockets lL04012023Z drivesConnect PC parameter configuration software for variable frequency MN040003 drive with integrated oscilloscope function AP = Application Note MN = Manual IL = Instruction Leaflet DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 102 6 Accessories DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

  • Page 103: Index

    ......8 ......46 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...
  • Page 104 REV (reverse run, anticlockwise rotation field) . . 8 RJ45 interface ..... . 18, 19, 66 DB1 Variable Frequency Drives 08/18 MN040031EN www.eaton.com...

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