Lister Petter T Series Operator's Handbook Manual
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Lister Petter T Series Operator's Handbook Manual

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T series
TR EnginEs
OpERaTORs' HandbOOk
ORIGINAL INSTRUCTIONS
P027-08265

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Summary of Contents for Lister Petter T Series

  • Page 1 T series TR EnginEs OpERaTORs' HandbOOk ORIGINAL INSTRUCTIONS P027-08265...
  • Page 2 The information given is subject to the Company’s current Conditions of Tender P027-08265 and Sale; is for the assistance of users; and Copyright © Lister Petter Power Systems...

  • Page 3: Table Of Contents

    ConTenTs Engine Features ................5 Introduction .................. 7 1. Safety Information ..............8 2. Technical Data and Information ..........14 3. Starting and Stopping ............15 4. Engine Fluids ................. 19 5. Routine Maintenance............. 21 6. Troubleshooting ..............29 7. Maintenance Record ............. 31 8.

  • Page 5: Engine Features

    T SERIES ENGINES OPERATORS' HANDBOOK enGine FeaTures ENGINE FEATURES Fuel tank Flywheel Lifting eye Fuel filter Decompressor lever Oil filter Oil filler Starting handle housing Features of the T series air cooled diesel engines. Features of the T series air cooled diesel engines.

  • Page 7: Introduction

    You must not air cooled diesel engines. attempt it unless you have the necessary If your engine is part of a Lister Petter knowledge and experience. Power Systems generating set, there R e a d e a c h s e c t i o n t h o r o u g h l y...

  • Page 8: Safety Information

    Follow all safety instructions Follow all safety instructions accurately. accurately. 1. Safety Symbols 1. Safety Symbols This figure identifies the ISO 8999 symbols currently used by Lister Petter. This figure identifies the ISO 8999 symbols currently used by Lister Petter Power Systems.

  • Page 9: General Precautions

    T series enGines operaTors' handbook Carefully read and follow all safety WarninG information and instructions in this KeeP The bOdy ANd CLOThING manual. CLeAR OF MOVING OR hOT PARTS Observe the safety and informative AT ALL TIMeS. CONTACT OF MOVING...

  • Page 10: Fuel System

    T series enGines operaTors' handbook 1.4 Fuel sysTem Manufacturers' safety data sheets will provide specific details of the preCauTions physical and health hazards, safety WarninG and emergency procedures and NeVeR ALLOW ANy UNPROTeCTed any necessary personal protection SKIN TO COMe INTO CONTACT WITh...
  • Page 11 T series enGines operaTors' handbook • Funnels are very difficult to keep high temperatures, in excess of 400°C clean in dusty conditions. Wash them (752°F), an extremely corrosive acid is before and after use and wrap them up produced. when not required, or fill the tank direct...

  • Page 12: Electrical Systems

    T series enGines operaTors' handbook • Never flash any connection to WarninG check the current flow. Take especial care with batteries, • N e v e r e x p e r i m e n t w i t h a n y which contain highly corrosive adjustments or repairs to the system.

  • Page 13: Lifting Precautions

    • Ensure all starting devices are A lifting eye is fitted to the top of your removed or isolated before beginning T Series engine. The following points any work on engine or plant. must be considered before attempting • Ensure the work area is clean, to lift the engine.

  • Page 14: Technical Data And Information

    Any increase in barrels. combustion air temperature above the 2. Technical data for Lister Petter Power Systems T Series engines. TeChNICAL dATA Rotation Anti clockwise (when looking on the flywheel) Type of injection...

  • Page 15: Starting And Stopping

    T series enGines operaTors' handbook T SERIES ENGINES OPERATORS' HANDBOOK T SERIES ENGINES OPERATORS' HANDBOOK 3. sTarTinG and sToppinG 3. STARTING AND STOPPING 3. STARTING AND STOPPING 3.1 preliminary If the engine stops other than by 3.1 PRELIMINARY If the engine stops other than by 3.1 PRELIMINARY...
  • Page 16 T series enGines operaTors' handbook T SERIES ENGINES OPERATORS' HANDBOOK systems. • Ensure the handle grip is clean, dry 2.Withdraw the plunger (A) and fill one and free to turn on its shaft. 2.Withdraw the plunger (A) and fill one and free to turn on its shaft.

  • Page 17: Electric Starting

    T series enGines operaTors' handbook T SERIES ENGINES OPERATORS' HANDBOOK T SERIES ENGINES OPERATORS' HANDBOOK 5a. if using a non-limited kick-back handle: Insert the correct handle handle: Insert the correct handle (see Figure 3.4.1, A) into the starting handle: Insert the correct handle (see Figure 3.4.1, A) into the starting...

  • Page 18: Stopping The Engine

    T series enGines operaTors' handbook 3.7 sToppinG The enGine WarninG After prolonged running, metal parts of the stop control may become hot; it is advisable to use suitable hand protection when stopping the engine. engines without a fuel-control solenoid: Figure 3.5 The start key.

  • Page 19: Engine Fluids

    T SERIES ENGINES OPERATORS' HANDBOOK T series enGines operaTors' handbook 4. enGine Fluids 4. ENGINE FLUIDS 4.1 oil speCiFiCaTion 4.1 OIL SPECIFICATION commonly available than API CC. The commonly available than API CC. The use of these oils in new engines is...

  • Page 20: Fuel Specification

    CauTion grade it is essential that oil changes do not attempt to operate the are made within the Lister Petter Power engine on fuels outside the above Systems recommendations. specifications, as this may result in An oil change is recommended...

  • Page 21: Routine Maintenance

    T series enGines operaTors' handbook 5. rouTine mainTenanCe This section is designed primarily After the engine has run 25 hours, and for use by trained technicians but it again after it has run 250 hours, you does contain sufficient information,...

  • Page 22: Important Safety Instructions

    T series enGines operaTors' handbook to understand the symptoms? more frequent attention if conditions • Do you have suitable electrical are very dusty. Decarbonising may be diagnostic equipment available? required more often if the engine has • Do you have, or have access to, the...

  • Page 23: Changing The Oil Filter

    T series enGines operaTors' handbook until the sealing joint is just touching MAINTeNANCe SChedULe the crankcase, and tighten a further Every 500 hours half turn. 5.Run the engine and check for any Do all the above checks, and the following: oil leaks.
  • Page 24 T series enGines operaTors' handbook 5.6 FillinG The oil sump 5.7 ChanGinG The Fuel Tank FilTer 1.Ensure that the new oil meets the correct specification and viscosity, The fuel filter is an essential part of as given in 4. Engine Fluids. Check the engine.
  • Page 25 T series enGines operaTors' handbook T SERIES ENGINES OPERATORS' HANDBOOK 6.Replace the element bowl and 6.Replace the element bowl and retaining bolt. retaining bolt. 7.Fill the fuel tank and prime the fuel 7.Fill the fuel tank and prime the fuel system.

  • Page 26: Valve Clearance

    T series enGines operaTors' handbook gear end although the cleaner itself can be rotated through 360°. 1.Gain access to the paper element by undoing the cruciform-headed screw in the centre of the main body of the filter casing, or by releasing the three cover clips (A).

  • Page 27: Checking The Battery

    T series enGines operaTors' handbook 5.Tighten the locknut whilst restraining 2.Clean the top of the battery filler- the adjusting screw, and re-check plug area. to ensure that the clearance is 3.Remove the filler plugs and check correct. that the electrolyte level is 6.0-9.0mm 6.Repeat for the remaining valve.
  • Page 28 T series enGines operaTors' handbook preparing the engine for returning the engine to storage service 1.Replace the fuel in the tank with a 1.Refer to the appropriate sections for small supply of suitable inhibition the relevant detailed instructions as fluid.

  • Page 29: Troubleshooting

    T series enGines operaTors' handbook 6. TroubleshooTinG 6.1 preliminary diagnostic equipment available? • Do you have, or have access to, the inFormaTion necessary Lister Petter Power Systems Troubleshooting mechanical engine spare parts? problems can be difficult. The list of problems in this section is of a general 6.2 meThod oF...
  • Page 30 T series enGines operaTors' handbook TROUbLeShOOTING Loose or corroded connections. Clean and tighten the connections. Battery will not Worn-out battery. Replace the battery. charge Loose alternator drive belt. Replace or re-tension the drive belt. Radiator fan belt too slack. Adjust belt tension.

  • Page 31: Maintenance Record

    T series enGines operaTors' handbook 7. mainTenanCe reCord Your Lister Petter Power Systems in 5.3 Maintenance Schedule. Details T Series engine must be properly of the maintenance work carried out maintained using the timings and during the first 5000 hours, except the procedures described in this manual.
  • Page 32 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 33 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 34 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 35 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 36 T series enGines operaTors' handbook 7.2 non-rouTine mainTenanCe Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 37 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 38 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 39 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 40 T series enGines operaTors' handbook Hours run Work done by Details of service Distributor/Dealer Stamp Date...

  • Page 41: Warranty

    T series enGines operaTors' handbook 8. WarranTy On receipt of your engine please • Only genuine Lister Petter Power fill in the section on page 42. This Systems service parts must be used. information will be required in the • When Lister Petter Power Systems...
  • Page 42 WarranTy Lister Petter Power Systems must be contacted and authorisation given before any warrantable work is commenced. Engine Serial Number: ..................Purchased from: ....................Purchase Date: ...................... Date Registered with Lister Petter Power Systems: ..........Plant Type: ......................Plant Number:......................
  • Page 44 California proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. T SeRIeS eNGINeS OPeRATORS' hANdbOOK, P027-08265, edITION 5, jANUARy 2019 © LISTER PETTER POWER SYSTEMS...

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