Lister Petter ALPHA LPW2 Operator's Handbook Manual
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Lister Petter ALPHA LPW2 Operator's Handbook Manual

Alpha series; new alpha series
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AlphA Series
NEW AlphA Series
lpW/lpWS Engine
Operators' handbook
P027-08270
1

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Summary of Contents for Lister Petter ALPHA LPW2

  • Page 1 AlphA Series NEW AlphA Series lpW/lpWS Engine Operators' handbook P027-08270...
  • Page 2 The information, specifications, illustrations, instructions and statements contained within this publication are given with Lister Petter's best intentions and are believed to be correct at the time of going to press. Our policy is one of continued development and we reserve the right to amend any technical information with or without prior notice.

  • Page 3: Table Of Contents

    Starting LPWT4 ........13 of your Engine ........38 3.3 Failure to Start ......13 8.6 Repairs under Warranty ..... 38 3.4 Stopping (All Engines) ....13 8.7 Contacting Lister Petter ....38 4. Engine Fluids ......14 Index ..........39...
  • Page 4 Glow plugs Inlet Manifold Exhaust Manifold Radiator Fan (may have 6 blades) Fuel Filter Flywheel Housing Oil Filter lpWS2 Sump Drain Plug Exhaust Manifold Inlet Manifold Alternator Starter Motor lpW3 Flywheel Lifting Eye Turbocharger Radiator Fuel Filter lpW(S)T4 Oil Filter Adaptor Oil Filter 2.1 Features of the LPW series diesel engines.

  • Page 5: Introduction

    Engine Identification engine. For specific aspects of operation To identify which model of Lister Petter and maintenance, use the table of contents LPW(S) diesel engine you are using refer to (page 1) or the index (page 39) to find the the engine serial number, which is stamped section you need.

  • Page 6: Safety Information

    1. Safety Information Emergency Precautions Read the information in this section care- • Be prepared with suitable equipment fully and follow all the advice given. Pay and knowledge in case a fire starts. especial attention to the cautions and • Identify a location from which calls to warnings demonstrated below, which are the emergency services can be made if used throughout this handbook.

  • Page 7: Precautions With Chemicals

    Protect yourself from exposure to hazard- • Always stop the engine before refuel- ous chemicals at all times, as this can ling. cause serious injury. Potentially hazardous 1. Safety Symbols This figure identifies the ISO 8999 symbols currently used by Lister Petter.

  • Page 8: Fuel System Precautions

    1. Safety Information • Do not overfill the fuel tank. fuel pipe connection to the pump. • When working with fuel do not smoke or • When tightening or loosening fuel injec- work near to heaters or other fire haz- tion pump delivery connections use two ards.

  • Page 9: Precautions With Oil Seals

    1. Safety Information WARNING WARNING Take especial care with batteries, which Take careful precautions with filters and contain highly corrosive sulphuric acid elements. The materials used in the manu- which is poisonous, will burn skin and facture and treatment of some types may clothing, and will cause permanent dam- cause irritation or discomfort if they come age including blindness if splashed into...

  • Page 10: Waste Disposal Precautions

    • The engine lifting eyes are suitable for vents or other toxic wastes are disposed lifting the engine and accessory assem- of in accordance with local regulations to blies originally fitted by Lister Petter. prevent contamination. WARNING WARNING Engine lifting eyes must not be used to lift To avoid contamination and personal the complete plant.

  • Page 11: Technical Data

    2. Technical data for Lister Petter LPW and LPWS engines. Technical Data LPW series model LPW2, LPW3, LPW4...

  • Page 12: Starting And Stopping

    3. Starting and Stopping Oil Pressure Switch The following information is of a general nature and should be read in conjunction If an oil-pressure switch bypass button is with the manufacturers' instructions for any fitted it must be depressed during engine other equipment you are using.

  • Page 13: Starting Lpws2, Lpws3, Lpws4

    3. Starting and Stopping 3.2.2 Key start. onds before turning the key to the start position. Immediately the engine starts the key must be turned anticlockwise and held in the preheat position until the engine has attained full speed. 4. When the engine has attained full speed turn the key anticlockwise to the run position.

  • Page 14: Engine Fluids

    • API CF-4, API CG-4, API CH or API CI oils must be used in all engines. CAUTION • For engines in long-running installations Lister Petter should be consulted. Although the engines may operate on fuels outside the above specifications, such operation may result in excessive Oil Viscosity wear and damage.
  • Page 15 If a component fails within the Lister Petter recommendations due to an incorrect coolant concentration (see 5. Routine Maintenance). being used it will not be covered by the LP An oil change is recommended immedi- warranty.

  • Page 16: Routine Maintenance

    • Do you have suitable electrical diagnos- early in the engine’s life may lead to tic equipment available? cylinder bore glazing and high oil con- • Do you have, or have access to, the nec- sumption. essary Lister Petter spare parts?

  • Page 17: Every Year

    5. Routine Maintenance Renew the air cleaner element. Maintenance Schedule Check the air induction systems for leaks, At all times damage and restrictions. Continuously monitor engine performance. Change the lubricating oil Observe the correct oil and filter change periods Renew the oil filter as specified below.

  • Page 18: Drive Belt

    2. Slacken the clips of the hose and slide including some which may not have been the hose off. originally fitted by Lister Petter. 3. Remove the radiator filler cap. For these reasons it is advisable to 4. Allow sufficient time for the system to ascertain the radiator capacity which must drain.

  • Page 19: Coolant Capacity: Engine Block

    5. Routine Maintenance Draining the Oil Sump then be added to that given in the table above under Engine Block before determin- Before draining the oil read 1.5 Precautions ing the amount of coolant concentrate to be with Filters and Elements and 1.6 Precau- added to maintain a 40% concentration.

  • Page 20: Changing The Oil Filter

    5. Routine Maintenance 3. Screw the new filter onto the crankcase filter adaptor, or filter mounting bracket facing, until the rubber joint just makes contact with the crankcase facing of mounting bracket. 4. Screw the filter on a further quarter to half a turn.

  • Page 21: Changing The Fuel Filter

    5. Routine Maintenance 5.7.2. The agglomerator: ture above the standard engine reference cartridge (A); head (B); condition of 25°C (77°F) will incur an drain tap (C). engine derate factor. Light-Duty Air Cleaner The snout is normally fitted lying horizon- tally and pointing towards the gear end, although the cleaner itself can be rotated through 360°.

  • Page 22: Battery

    5. Routine Maintenance 4. Clean the element by directing a low- 1. Replace the fuel in the tank with a small pressure compressed-air nozzle up and supply of suitable inhibition fluid. down the pleats from inside the ele- 2. Drain the lubricating oil from the sump ment.

  • Page 23: Troubleshooting

    Workshop Manual. If you are in any doubt, different. contact your Lister Petter distributor. Troubleshooting Problem Cause Solution Incorrect starting procedure.
  • Page 24 6. Troubleshooting Troubleshooting Problem Cause Solution Radiator fan belt too slack. Adjust belt tension. Overload. Reduce the load. Lubricating oil level too low. Refill the sump. Recirculation of exhaust gases or Overheating Redesign exhaust and ventilation system. cooling air. Radiator cooling fins blocked. Clean the fins of all obstruction.

  • Page 25: Maintenance Record

    7. Maintenance Record Your Lister Petter engine must be properly maintained using the timings and pro- cedures described in this manual. You must be familiar with the routine tasks set out in 5. Engine Servicing, and their correct frequency as described in 5.3 Maintenance Schedule.
  • Page 26 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 27 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 28 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 29 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 30 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 31 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...
  • Page 32 7. Maintenance Record: Routine Maintenance Hours run Work done by Details of service Distributor/Dealer Stamp Date...

  • Page 33: Non Routine Maintenance

    7.2 Non-Routine Maintenance Hours run Work done by Details of non-routine service Distributor/Dealer Stamp Date...
  • Page 34 7. Maintenance Record: Non-Routine Maintenance Hours run Work done by Details of non-routine service Distributor/Dealer Stamp Date...
  • Page 35 7. Maintenance Record: Non-Routine Maintenance Hours run Work done by Details of non-routine service Distributor/Dealer Stamp Date...
  • Page 36 7. Maintenance Record: Non-Routine Maintenance Hours run Work done by Details of non-routine service Distributor/Dealer Stamp Date...

  • Page 37: Warranty

    Fluids or as instructed in the Workshop the limitations set out in 8.4 Limitations Manual. of Warranty. • Only genuine Lister Petter service parts must be used. 8.2 Extended Warranty Cover • When Lister Petter parts are purchased from a dealer, this must be noted, with In order to extend the warranty period be- the dealer 's stamp, in 7.

  • Page 38: Limitations Of Warranty

    8.6 Repairs under Warranty • The seller is not responsible for failures • Lister Petter must be contacted and au- resulting from misapplication, abuse or thorisation given before any warrantable neglect, including: operating with inad- work is commenced.

  • Page 39: Index

    Index agglomerator ....20-1 filter element ....8, 21 sump, draining/filling ..19-20 air cleaner priming ......20 viscosity ......15 cyclonic ......21-2 glow plugs ......12 problem-solving ....23-4 light-duty ......21 heater plug ......12 running-in ......2 ambient temperature ..13 key parts .......3 safety precautions ..6-10 battery ....9, 22, 23, 24...
  • Page 40 Lister Petter Limited, Dursley, Gloucestershire GL11 4HS England Tel: +44 (0)1453 544141; Fax: +44 (0)1453 546732 E-mail: sales@lister-petter.co.uk http://www.lister-petter.co.uk Lister Petter Americas Inc. 815 E. 56 Highway, Olathe, Kansas 66061 USA Tel: +1 913 764-3512; Fax: +1 913 764-5493 E-mail: info@lister-petter.com; http://www.lister-petter.com...

This manual is also suitable for:

Alpha lpwt4Alpha lpw4Alpha lpw3New alpha lpwst4New alpha lpws2New alpha lpws3 ... Show all

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