Lister Petter TR1 Manuals

Manuals and User Guides for Lister Petter TR1. We have 3 Lister Petter TR1 manuals available for free PDF download: Workshop Manual, Operator's Handbook Manual

Lister Petter TR1 Workshop Manual

Lister Petter TR1 Workshop Manual (122 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents

Table of Contents
3
Manual Contents
3
Introduction
4
Section 01. General Information
5
- High Pressure Fluids
  6
- Electrical System Considerations
  6
- Alternator/Charge Windings Precautions
  6
- Starter Battery Precautions
  6
- Fuel System Precautions
  7
- Precautions for Oil, Filters and Elements
  7
- Safety Symbols
  8
- General Information
  8
- Engine Features
  9
- Engine Identification
  10
- Nomenclature
  10
- Engine Serial Number
  10
- Battery Details
  11
- Preparing a Battery for Use
  11
- Connecting Batteries
  11
- Connecting a Slave Battery
  11
- Battery Charging
  12
- Ambient Temperature Range
  12
- Battery Cold Cranking Performance
  12
- Preliminary Instructions
  13
- Dismantling and Rebuilding
  13
Section 02. Engine Servicing and Adjustments
13
- The Air Cleaner
  14
- Inlet Manifold Loading
  14
- The Cyclonic Air Cleaner
  14
- The Cold Start Aid
  15
- TS and TR Engines
  15
- TX Engines
  15
- Removing the Manifolds-TS/TR
  16
- Refitting the Manifolds-TS/TR
  16
- Removing the Manifolds-TX
  16
- Refitting the Manifolds-TX
  16
- The Cylinder Cooling Fin
  17
- The Air Baffles
  17
- Removing the Air Cowling-TX
  17
- The Axial Fan-TX
  18
- Drive Belt Tension
  18
- Removing the Fan
  18
- Axial Fan Drive Guard-TX
  18
- The Cylinder Head Cover
  19
- The Crankcase Breather
  19
- Removing the Cylinder Head Cover
  19
- Refitting the Cylinder Head Cover
  19
- Removal of a Cylinder Head
  20
- Refitting a Cylinder Head
  20
- Cylinder Head Clearance
  21
- Refitting the Stub Shaft
  22
- The Valve Rockers-TX
  22
- Removing Stub Shafts
  22
- The Valve Rocker Stub Shafts-TS/TR
  22
- Removing the Valves
  23
- Refitting the Valves
  23
- Valve Guides-TS/TR
  23
- Valve Guides-TX
  23
- Refitting Valve Guides
  24
- The Valve Seats
  24
- Valve Recess and Seat Cutting
  24
- Adjusting the Valve Clearance
  25
- Removing the Decompressor
  25
- Decompressor Adjustment
  25
- Refitting the Pulley
  26
- Removing the Pulley
  26
- The Crankshaft Pulley-TX
  26
- The Gear End Cover
  27
- Removing the End Cover-TX & TS/TR
  27
- Refitting the End Cover
  27
- The End Cover Oil Seal
  27
- Tank Maintenance
  28
- Removing the Fuel Tank-TS/TR
  28
- Replacing the Fuel Tank-TS/TR
  28
- Removing and Replacing the Fuel Tank-TX
  28
- The Fuel Tank Filter
  29
- The Fuel Filter-TS/TR2, 3
  29
- The Cartridge Agglomerator
  29
- Priming the Fuel System
  29
- The Fuel Lift Pump
  30
- Removing an Injector-TX
  31
- Removing an Injector-TS/TR
  31
- The Fuel Injector
  31
- Cleaning an Injector
  32
- Setting the Injector
  32
- Injector Back Pressure
  32
- Replacing an Injector
  32
- Removing the Fuel Pumps
  33
- Fuel Pump Maintenance
  33
- Timing Shims
  33
- Refitting the Fuel Pumps
  34
- Fuel Pump Timing
  35
- Spill Timing
  35
- Fuel Pump Timing Gauge
  36
- Fuel Pump Timing Tables
  36
- Early TS/TR
  36
- Later Engines-TS/TR and All TX
  36
- Governor Modifications
  37
- The Governor Linkage
  37
- Governing Ranges to BS5514
  38
- Governor Combination Code
  38
- Dismantling the Governor
  39
- Assembling the Governor
  39
- Changing Governor Weights
  39
- Governor 'E' Setting
  40
- Governor 'Q' Setting
  40
- Governor 'A' Setting
  41
- Governor 'G' Setting
  41
- Limited Excess Fuel Trip-TX
  42
- Adjusting the Trip
  42
- Governor 'G' Setting and Timing Tables
  43
- Fixed Speed Adjustment
  45
- Variable Speed Adjustment
  45
- The Speed Control Lever
  46
- Removing the Assembly
  46
- The Engine Control
  46
- The Fuel Pump Tappet
  47
- Removing a Tappet
  47
- Replacing a Tappet
  47
- Removing the Camshaft
  48
- Inspecting the Camshaft
  48
- Replacing the Camshaft
  48
- Camshaft Endfloat
  48
- The Camshaft Gearwheel
  49
- Removing the Gearwheel
  49
- Refitting the Gearwheel
  49
- Changing the Camshaft Ball Race
  49
- Centre Bush Removal and Replacement
  50
- Flywheel End Bush Replacement
  50
- Flywheel End Bush Removal
  50
- The Camshaft Bushes
  50
- Centre Bush Removal
  51
- Centre Bush Replacement
  51
- Cylinder Barrel Removal
  52
- Cylinder Barrel Replacement
  52
- The Piston and Connecting Rod
  53
- The Piston Rings
  53
- Removing a Piston
  53
- Refitting a Piston
  53
- Flywheel Removal
  54
- Refitting the Flywheel
  54
- Flywheel Housing-TX
  55
- Removing the Flywheel Housing
  55
- Removing the Fanshroud
  55
- The Fanshroud-TS/TR
  55
- Removing the Main Bearing Housing
  56
- Refitting the Main Bearing Housing
  56
- The Main Bearing Oil Lip Seal
  56
- Crankshaft Removal
  57
- Servicing the Crankshaft
  57
- Refitting the Crankshaft
  58
- Crankshaft End Float
  59
- Checking Bearing Clearance
  59
- Crankshaft Main Bearings
  60
- Gear End Main Bearing Removal
  60
- Gear End Main Bearing Replacement
  60
- Flywheel End Main Bearing Removal and Replacement
  60
- Intermediate Main Bearing
  61
- Flywheel End Main Bearing Removal/Replacement
  61
- Gear End Drives
  62
- Crankshaft Extension Spanner 317-50060
  62
- Changing the Oil Filter
  63
- The Oil Dipstick
  63
- Draining and Filling the Sump
  64
- Oil Sump Capacity
  64
- Removing the Sump
  64
- Replacing the Oil Sump
  64
- The Oil Strainer
  65
- Removing the Oil Pump
  65
- Refitting the Oil Pump
  65
- The End Cover Lip Seal
  66
- The Main Bearing Housing Lip Seal
  66
- The Rotary Oil Seal
  66
- The Screw Type Seal
  66
- Past and Current US API Grade Oils
  67
- European Oil Specifications
  67
- The Oil Classification System
  67
- Engine Fluids-Lubricating Oil
  67
Section 03. Engine Fluids
67
- The Oil Specification
  68
- Oil Viscosity
  69
- Engine Fluids-Fuel
  70
- The Fuel Specification
  70
- Low Temperature Fuels
  70
- Starting Handle Precautions
  71
- Automatic Excess Fuel Device
  71
- Cold Starting Aid-TS/TR
  71
Section 04. Operating Instructions
71
- Hand Starting
  72
- Electric Starting
  73
- Stopping the Engine
  74
- The Use of Genuine Parts
  75
Section 05. Routine Maintenance
75
- Routine Maintenance-Schedule Hours
  76
- Spanner Torque Settings
  77
- Jointing Compounds
  78
- Dimensions of Wearing Parts
  79
- Cylinder Bore Wear
  79
- Piston Ring Wear
  79
- Oversize and Undersize Items
  79
- TS, TR Wearing Parts
  80
- TX Wearing Parts
  82
- Long Term Storage
  84
- Preparing the Engine for Storage
  84
- Returning the Engine to Service
  84
Section 06. Troubleshooting
85
- Troubleshooting-Mechanical and Electrical
  86
- Troubleshooting Tables
  86
- Battery Charge Indicator Light
  89
- Syncro Charge Windings
  89
- Fault Finding
  89
Section 07. Flywheel Charge Windings
89
Section 08. Electrical Wiring Diagrams
97
- Engine Mechanical Data-TS
  105
- Injector Setting
  105
- Crankcase Vacuum
  105
Section 09. Technical Data
105
- Engine Mechanical Data-TR
  106
- Engine Mechanical Data-TX
  107
- Builds-TS
  108
- Builds-TR
  109
- Builds-TX
  110
- Formulae
  111
- Temperature
  111
Section 10. Conversion Factors
111
Section 11. Index
115

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Lister Petter TR1 Operator's Handbook Manual

Lister Petter TR1 Operator's Handbook Manual (81 pages)

Brand: Lister Petter | Category: Engine | Size: 3 MB

Table of Contents

Section 1

4
- Table of Contents
  4
- Engine Features
  6
- Introduction
  8
- Safety Information
  9
- Technical Data and Information
  15
- Starting and Stopping
  16
- Engine Fluids
  20
- Routine Maintenance
  22
- Troubleshooting
  30
- Maintenance Record
  32
- Warranty
  42
Section 2

48
- Introduction
  49
- Safety Precautions
  50
- Application
  51
- Service and Maintenance
  53
Section 3

60
- Introduction
  61
- Safety Precautions
  63
- Coupling the Alternator and Engine
  66
- Electrical Connections
  68
- Routine Maintenance
  70
- Repair Procedures
  73
- Electrical Wiring Diagrams
  75

Lister Petter TR1 Operator's Handbook Manual

Lister Petter TR1 Operator's Handbook Manual (44 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents

Table of Contents
3
Engine Features
5
Introduction
7
Safety Information
8
- General Precautions
  9
- Fuel System
  10
- Electrical Systems
  12
- Lifting Precautions
  13
Technical Data and Information
14
Starting and Stopping
15
- Electric Starting
  17
- Stopping the Engine
  18
Engine Fluids
19
Fuel Specification
20
Routine Maintenance
21
- Important Safety Instructions
  22
- Changing the Oil Filter
  23
- Valve Clearance
  26
- Checking the Battery
  27
Troubleshooting
29
Maintenance Record
31
Warranty
41

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