Lister Petter TR2 Manuals

Manuals and User Guides for Lister Petter TR2. We have 4 Lister Petter TR2 manuals available for free PDF download: Workshop Manual, Operator's Handbook Manual

Lister Petter TR2 Workshop Manual (122 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents
3
Manual Contents
3
Introduction
4
Section 01. General Information
5
- High Pressure Fluids
  6
- Electrical System Considerations
  6
- Alternator/Charge Windings Precautions
  6
- Starter Battery Precautions
  6
- Fuel System Precautions
  7
- Precautions for Oil, Filters and Elements
  7
- Safety Symbols
  8
- General Information
  8
- Engine Features
  9
- Engine Identification
  10
- Nomenclature
  10
- Engine Serial Number
  10
- Battery Details
  11
- Preparing a Battery for Use
  11
- Connecting Batteries
  11
- Connecting a Slave Battery
  11
- Battery Charging
  12
- Ambient Temperature Range
  12
- Battery Cold Cranking Performance
  12
- Preliminary Instructions
  13
- Dismantling and Rebuilding
  13
Section 02. Engine Servicing and Adjustments
13
- The Air Cleaner
  14
- Inlet Manifold Loading
  14
- The Cyclonic Air Cleaner
  14
- The Cold Start Aid
  15
- TS and TR Engines
  15
- TX Engines
  15
- Removing the Manifolds-TS/TR
  16
- Refitting the Manifolds-TS/TR
  16
- Removing the Manifolds-TX
  16
- Refitting the Manifolds-TX
  16
- The Cylinder Cooling Fin
  17
- The Air Baffles
  17
- Removing the Air Cowling-TX
  17
- The Axial Fan-TX
  18
- Drive Belt Tension
  18
- Removing the Fan
  18
- Axial Fan Drive Guard-TX
  18
- The Cylinder Head Cover
  19
- The Crankcase Breather
  19
- Removing the Cylinder Head Cover
  19
- Refitting the Cylinder Head Cover
  19
- Removal of a Cylinder Head
  20
- Refitting a Cylinder Head
  20
- Cylinder Head Clearance
  21
- Refitting the Stub Shaft
  22
- The Valve Rockers-TX
  22
- Removing Stub Shafts
  22
- The Valve Rocker Stub Shafts-TS/TR
  22
- Removing the Valves
  23
- Refitting the Valves
  23
- Valve Guides-TS/TR
  23
- Valve Guides-TX
  23
- Refitting Valve Guides
  24
- The Valve Seats
  24
- Valve Recess and Seat Cutting
  24
- Adjusting the Valve Clearance
  25
- Removing the Decompressor
  25
- Decompressor Adjustment
  25
- Refitting the Pulley
  26
- Removing the Pulley
  26
- The Crankshaft Pulley-TX
  26
- The Gear End Cover
  27
- Removing the End Cover-TX & TS/TR
  27
- Refitting the End Cover
  27
- The End Cover Oil Seal
  27
- Tank Maintenance
  28
- Removing the Fuel Tank-TS/TR
  28
- Replacing the Fuel Tank-TS/TR
  28
- Removing and Replacing the Fuel Tank-TX
  28
- The Fuel Tank Filter
  29
- The Fuel Filter-TS/TR2, 3
  29
- The Cartridge Agglomerator
  29
- Priming the Fuel System
  29
- The Fuel Lift Pump
  30
- Removing an Injector-TX
  31
- Removing an Injector-TS/TR
  31
- The Fuel Injector
  31
- Cleaning an Injector
  32
- Setting the Injector
  32
- Injector Back Pressure
  32
- Replacing an Injector
  32
- Removing the Fuel Pumps
  33
- Fuel Pump Maintenance
  33
- Timing Shims
  33
- Refitting the Fuel Pumps
  34
- Fuel Pump Timing
  35
- Spill Timing
  35
- Fuel Pump Timing Gauge
  36
- Fuel Pump Timing Tables
  36
- Early TS/TR
  36
- Later Engines-TS/TR and All TX
  36
- Governor Modifications
  37
- The Governor Linkage
  37
- Governing Ranges to BS5514
  38
- Governor Combination Code
  38
- Dismantling the Governor
  39
- Assembling the Governor
  39
- Changing Governor Weights
  39
- Governor 'E' Setting
  40
- Governor 'Q' Setting
  40
- Governor 'A' Setting
  41
- Governor 'G' Setting
  41
- Limited Excess Fuel Trip-TX
  42
- Adjusting the Trip
  42
- Governor 'G' Setting and Timing Tables
  43
- Fixed Speed Adjustment
  45
- Variable Speed Adjustment
  45
- The Speed Control Lever
  46
- Removing the Assembly
  46
- The Engine Control
  46
- The Fuel Pump Tappet
  47
- Removing a Tappet
  47
- Replacing a Tappet
  47
- Removing the Camshaft
  48
- Inspecting the Camshaft
  48
- Replacing the Camshaft
  48
- Camshaft Endfloat
  48
- The Camshaft Gearwheel
  49
- Removing the Gearwheel
  49
- Refitting the Gearwheel
  49
- Changing the Camshaft Ball Race
  49
- Centre Bush Removal and Replacement
  50
- Flywheel End Bush Replacement
  50
- Flywheel End Bush Removal
  50
- The Camshaft Bushes
  50
- Centre Bush Removal
  51
- Centre Bush Replacement
  51
- Cylinder Barrel Removal
  52
- Cylinder Barrel Replacement
  52
- The Piston and Connecting Rod
  53
- The Piston Rings
  53
- Removing a Piston
  53
- Refitting a Piston
  53
- Flywheel Removal
  54
- Refitting the Flywheel
  54
- Flywheel Housing-TX
  55
- Removing the Flywheel Housing
  55
- Removing the Fanshroud
  55
- The Fanshroud-TS/TR
  55
- Removing the Main Bearing Housing
  56
- Refitting the Main Bearing Housing
  56
- The Main Bearing Oil Lip Seal
  56
- Crankshaft Removal
  57
- Servicing the Crankshaft
  57
- Refitting the Crankshaft
  58
- Crankshaft End Float
  59
- Checking Bearing Clearance
  59
- Crankshaft Main Bearings
  60
- Gear End Main Bearing Removal
  60
- Gear End Main Bearing Replacement
  60
- Flywheel End Main Bearing Removal and Replacement
  60
- Intermediate Main Bearing
  61
- Flywheel End Main Bearing Removal/Replacement
  61
- Gear End Drives
  62
- Crankshaft Extension Spanner 317-50060
  62
- Changing the Oil Filter
  63
- The Oil Dipstick
  63
- Draining and Filling the Sump
  64
- Oil Sump Capacity
  64
- Removing the Sump
  64
- Replacing the Oil Sump
  64
- The Oil Strainer
  65
- Removing the Oil Pump
  65
- Refitting the Oil Pump
  65
- The End Cover Lip Seal
  66
- The Main Bearing Housing Lip Seal
  66
- The Rotary Oil Seal
  66
- The Screw Type Seal
  66
- Past and Current US API Grade Oils
  67
- European Oil Specifications
  67
- The Oil Classification System
  67
- Engine Fluids-Lubricating Oil
  67
Section 03. Engine Fluids
67
- The Oil Specification
  68
- Oil Viscosity
  69
- Engine Fluids-Fuel
  70
- The Fuel Specification
  70
- Low Temperature Fuels
  70
- Starting Handle Precautions
  71
- Automatic Excess Fuel Device
  71
- Cold Starting Aid-TS/TR
  71
Section 04. Operating Instructions
71
- Hand Starting
  72
- Electric Starting
  73
- Stopping the Engine
  74
- The Use of Genuine Parts
  75
Section 05. Routine Maintenance
75
- Routine Maintenance-Schedule Hours
  76
- Spanner Torque Settings
  77
- Jointing Compounds
  78
- Dimensions of Wearing Parts
  79
- Cylinder Bore Wear
  79
- Piston Ring Wear
  79
- Oversize and Undersize Items
  79
- TS, TR Wearing Parts
  80
- TX Wearing Parts
  82
- Long Term Storage
  84
- Preparing the Engine for Storage
  84
- Returning the Engine to Service
  84
Section 06. Troubleshooting
85
- Troubleshooting-Mechanical and Electrical
  86
- Troubleshooting Tables
  86
- Battery Charge Indicator Light
  89
- Syncro Charge Windings
  89
- Fault Finding
  89
Section 07. Flywheel Charge Windings
89
Section 08. Electrical Wiring Diagrams
97
- Engine Mechanical Data-TS
  105
- Injector Setting
  105
- Crankcase Vacuum
  105
Section 09. Technical Data
105
- Engine Mechanical Data-TR
  106
- Engine Mechanical Data-TX
  107
- Builds-TS
  108
- Builds-TR
  109
- Builds-TX
  110
- Formulae
  111
- Temperature
  111
Section 10. Conversion Factors
111
Section 11. Index
115

Lister Petter TR2 Operator's Handbook Manual (48 pages)

Brand: Lister Petter | Category: Engine | Size: 3 MB

Table of Contents
3
Introduction
7
Using this Handbook
7
Engine Identification
7
Engine Models
8
Running-In
8
Safety Information
9
General Safety Information
9
Emergency Precautions
9
General Precautions
10
Emissions
10
Personal Safety
10
Safety Symbols
11
Precautions with Chemicals
12
Fuel and High Pressure Fluids
12
Fuel System Precautions
13
Precautions with Filters and Elements
13
Precautions with Oil Seals
14
Precautions with Batteries
14
Precautions with Electrical Systems
15
Waste Disposal Precautions
15
Precautions before Starting
16
Lifting Precautions
16
Precautions before Maintenance
16
Technical Data
17
Technical Data Table
17
Combustion Air
17
The Cooling System
17
Operating Instructions
18
General Information
18
Excess Fuel Device
19
Cold Starting Aid
19
Hand Starting
20
Electric Starting
22
Failure to Start
22
Stopping the Engine
22
Engines Without a Fuel-Control Solenoid
22
Engines with a Fuel Control Solenoid
23
Engine Fluids
24
Fuel
24
Fuel Specification
24
Lubricating Oil
24
Oil Specification
24
Oil Viscosity
25
Oil Capacities
26
Engine Operation
26
Routine Maintenance
27
General
27
Initial Attention
27
Before Starting Maintenance
27
Important Instructions
28
Maintenance Schedule
28
Lubricating Oil
30
Draining the Oil Sump
30
Refilling the Oil Sump
30
Changing the Oil Filter
31
Fuel System
32
Changing the Fuel Tank Filter (8.25L Only)
32
Cartridge Agglomerator
32
Priming the Fuel System
33
Air Cleaner
33
Medium Duty Air Cleaner
34
Cyclonic Air Cleaner
34
Valve Clearance Adjustment
35
Decompressor Adjustment
35
Battery
36
Long Term Engine Storage
36
Returning the Engine to Service
37
Troubleshooting
38
General
38
Method of Fault Diagnosis
38
Troubleshooting Table
38
Maintenance Record
41
Routine Maintenance
41
Non-Routine Maintenance
43
Warranty
45
General
45
Standard Warranty Cover
45
Conditions of Warranty
45
Limitations of Warranty
45
Purchase Details of Your Engine
46
Repairs under Warranty
46
Contacting Lister Petter Power Systems
46

Lister Petter TR2 Operator's Handbook Manual (81 pages)

Brand: Lister Petter | Category: Engine | Size: 3 MB

Section 1

4
- Table of Contents
  4
- Engine Features
  6
- Introduction
  8
- Safety Information
  9
- Technical Data and Information
  15
- Starting and Stopping
  16
- Engine Fluids
  20
- Routine Maintenance
  22
- Troubleshooting
  30
- Maintenance Record
  32
- Warranty
  42
Section 2

48
- Introduction
  49
- Safety Precautions
  50
- Application
  51
- Service and Maintenance
  53
Section 3

60
- Introduction
  61
- Safety Precautions
  63
- Coupling the Alternator and Engine
  66
- Electrical Connections
  68
- Routine Maintenance
  70
- Repair Procedures
  73
- Electrical Wiring Diagrams
  75

Lister Petter TR2 Operator's Handbook Manual (44 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents
3
Engine Features
5
Introduction
7
Safety Information
8
- General Precautions
  9
- Fuel System
  10
- Electrical Systems
  12
- Lifting Precautions
  13
Technical Data and Information
14
Starting and Stopping
15
- Electric Starting
  17
- Stopping the Engine
  18
Engine Fluids
19
Fuel Specification
20
Routine Maintenance
21
- Important Safety Instructions
  22
- Changing the Oil Filter
  23
- Valve Clearance
  26
- Checking the Battery
  27
Troubleshooting
29
Maintenance Record
31
Warranty
41

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