Lister Petter T Series Operator's Handbook Manual
  1. Manuals
  2. Brands
  3. Lister Petter Manuals
  4. Engine
  5. T Series
  6. Operator's handbook manual

Lister Petter T Series Operator's Handbook Manual

Hide thumbs Also See for T Series:
Table of Contents

Advertisement

Quick Links

T SERIES
TR ENGINE
OpERaTORs' HaNdbOOk
ORIGINAL INSTRUCTIONS
P027-08265

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the T Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Lister Petter T Series

Summary of Contents for Lister Petter T Series

  • Page 1 T SERIES TR ENGINE OpERaTORs' HaNdbOOk ORIGINAL INSTRUCTIONS P027-08265...
  • Page 2 This Company does not guarantee that the same results will be obtained elsewhere under different conditions. Parts that have not been approved by the Lister Petter Power Systems organisation cannot be relied upon for correct material, dimensions or finish. The Company cannot therefore be held responsible for any damage arising from the use of such parts, and the guarantee will be invalidated.

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION 1.1 Using this Handbook 1.2 Engine Identification 1.3 Engine Models 1.4 Running-in 2. SAFETY INFORMATION 2.1 General Safety Information 2.1.1 Emergency Precautions 2.1.2 General Precautions 2.1.3 Emissions 2.2 Personal Safety 2.3 Safety Symbols 2.4 Precautions with Chemicals 2.4.1 Fuel and High Pressure Fluids 2.5 Fuel System Precautions 2.6 Precautions with Filters and Elements...
  • Page 4 4.5 Electric Starting 4.6 Failure to Start 4.7 Stopping the Engine 4.7.1 Engines without a fuel-control solenoid 4.7.2 Engines with a fuel control solenoid 5. ENGINE FLUIDS 5.1 Fuel 5.1.1 Fuel Specification 5.2 Lubricating Oil 5.2.1 Oil Specification 5.2.2 Oil Viscosity 5.2.3 Oil Capacities 5.2.4 Engine Operation 6.
  • Page 5 T SERIES ENGINE OpERATORS' hANdbOOk 7. TROUBLESHOOTING 7.1 General 7.2 Method of Fault Diagnosis 7.3 Troubleshooting Table 8. MAINTENANCE RECORD 8.1 Routine Maintenance 8.2 Non-Routine Maintenance 9. WARRANTY 9.1 General 9.2 Standard Warranty Cover 9.3 Conditions of Warranty 9.4 Limitations of Warranty 9.5 Purchase Details of your Engine...
  • Page 6 T SERIES ENGINE OpERATORS' hANdbOOk ENGINE FEATURES Fuel tank Flywheel Lifting eye Fuel filter Decompressor lever Oil filter Oil filler Starting handle housing Features of the T series air cooled diesel engines. Features of the T series air cooled diesel engines...

  • Page 7: Introduction

    Petter distributor or dealer. 1.2 ENGINE IdENTIfICATION To identify which model of Lister Petter T-Series diesel engine you are using refer to the engine serial number, which is stamped on a plate attached to the engine. It identifies the type and build of the engine (see table below) to enable the correct maintenance procedures to be carried out.

  • Page 8: Engine Models

    T SERIES ENGINE OpERATORS' hANdbOOk 1.3 ENGINE MOdElS T SERIES AIR COOLED DIESEL ENGINE MODELS Model Characteristic features One cylinder, air cooled, naturally aspirated, direct injection Two cylinders, air cooled, naturally aspirated, direct injection Three cylinders, air cooled, naturally aspirated, direct injection 1.4 RUNNING-IN...

  • Page 9: Safety Information

    T SERIES ENGINE OpERATORS' hANdbOOk 2. SAfETy INfORMATION Read the information in this section carefully and follow all the advice given. Pay special attention to the cautions and warnings demonstrated below, which are used throughout this handbook. CAUTION This caution draws attention to special information or procedures which must be correctly observed, to avoid damage to, or destruction of, equipment.

  • Page 10: General Precautions

    NON-ROAD INDUSTRIAL AND MARINE ENGINES. THEY MAY ONLY BE USED FOR EXEMPT APPLICATIONS E.G. STATIONARY ENGINES AND WITHIN THE FLEXIBILITY CLAUSES DEFINED IN THE EPA AND EUROPEAN REGULATIONS. IF IN DOUBT, PLEASE CONTACT LISTER PETTER POWER SYSTEMS LIMITED. WARNING CALIFORNIA PROPOSITION 65 WARNING...

  • Page 11: Safety Symbols

    This figure identifies the ISO8999 symbols currently used by Lister Petter Power Systems. 1. Safety Symbols This fi gure identifi es the ISO 8999 symbols currently used by Lister Petter...

  • Page 12: Precautions With Chemicals

    T SERIES ENGINE OpERATORS' hANdbOOk 2.4 pRECAUTIONS WITh ChEMICAlS Protect yourself from exposure to hazardous chemicals at all times, as this can cause serious injury. Potentially hazardous chemicals include lubricants, fuel, battery acid, paint and adhesives. Manufacturers' safety data sheets will provide specific details of the physical and health hazards, safety and emergency procedures and any necessary personal protection equipment required while working with hazardous materials.

  • Page 13: Fuel System Precautions

    T SERIES ENGINE OpERATORS' hANdbOOk 2.5 fUEl SySTEM pRECAUTIONS WARNING NEVER ALLOW ANY UNPROTECTED SKIN TO COME INTO CONTACT WITH THE INJECTOR SPRAY AS FUEL MAY ENTER THE BLOODSTREAM WITH FATAL RESULTS. • When priming or checking the fuel injection pump timing, care must be taken to wipe any spilled fuel from the outside of the engine.

  • Page 14: Precautions With Oil Seals

    T SERIES ENGINE OpERATORS' hANdbOOk WARNING Take careful precautions with filters and elements. The materials used in manufacture and treatment of some types may cause irritation or discomfort if they come into contact with the eyes or mouth, and they may give off toxic gas if burnt.

  • Page 15: Precautions With Electrical Systems

    T SERIES ENGINE OpERATORS' hANdbOOk 2.9 pRECAUTIONS WITh ElECTRICAl SySTEMS • Ensure that the battery is of sufficient capacity to start the engine down to its minimum operating temperature, taking into account any drag that may be imposed on the engine by the type of transmission that is attached to it.

  • Page 16: Precautions Before Starting

    Check that the engine lifting eyes are not damaged and that they are secure. • The engine lifting eyes are suitable for lifting the engine and accessory assemblies originally fitted by Lister Petter Power Systems. 2.13 pRECAUTIONS bEfORE MAINTENANCE • Understand the service procedures before commencing any work.

  • Page 17: Technical Data

    Every effort should be taken to ensure that the air cleaner draws in combustion air at a consistent ambient temperature. Lister Petter Power Systems TR engines are able to run satisfactorily at ambient temperatures up to the standard engine reference condition of 25°C (77°F) without derating.

  • Page 18: Operating Instructions

    T SERIES ENGINE OpERATORS' hANdbOOk 4. OpERATING INSTRUCTIONS The following information is of a general nature and should be read in conjunction with the manufacturers' instructions for any other equipment you are using. WARNING Do not attempt to start or operate a diesel engine unless you have been properly trained.

  • Page 19: Excess Fuel Device

    3. STARTING AND STOPPING T SERIES ENGINE OpERATORS' hANdbOOk ELIMINARY If the engine stops other than by T SERIES ENGINES OPERATORS' HANDBOOK the operation of the engine control UCTIONS (Figure 3.2), the control must be turned 4.2 ExCESS fUEl dEvICE owing operating instructions 3.

  • Page 20: Hand Starting

    T SERIES ENGINE OpERATORS' hANdbOOk CAUTION THE DEVICE MUST NOT BE USED MORE THAN 3 TIMES IN SUCCESSION DURING THE SAME ATTEMPT TO START THE ENGINE. 4.4 hANd STARTING A non-limited kick-back handle (Figure 4.4.1) may be fitted to the engine.
  • Page 21 fitted to the engine. To start the engine proceed as follows: 1. Select the excess fuel position by T SERIES ENGINE OpERATORS' hANdbOOk turning the engine control lever anti clockwise to the STOP position and To start the engine proceed as follows: releasing it.

  • Page 22: Electric Starting

    T SERIES ENGINE OpERATORS' hANdbOOk 4.5 ElECTRIC STARTING If an oil pressure switch bypass button is fitted it must be depressed during cranking and until the engine attains full speed. If the engine fails to start within 30 seconds, release the key, or start button, and attempt to restart after allowing sufficient time for all moving parts to stop.

  • Page 23: Engines With A Fuel Control Solenoid

    T SERIES ENGINE OpERATORS' hANdbOOk CAUTION Turning the start key to the OFF position will not stop the engine unless an optional fuel control solenoid is fitted. 4.7.2 Engines with a fuel control solenoid: 1. Turn the key to the Off position (see 4.5.1) CAUTION Never stop the engine by operating the decompressor lever.

  • Page 24: Engine Fluids

    BSMA 100 Class M1 for marine use. The fuel must be a distillate and not a residual oil or blend. Vapourising oils are not suitable as fuels for Lister Petter Power Systems engines. CAUTION Although the engines may operate on fuels outside of the above specifications, such operation may result in excessive wear and damage.

  • Page 25: Oil Viscosity

    (monograde SAE 40 oils are not recommended). In order to maintain the cold-starting characteristics of any recommended grade it is essential that oil changes are made within the Lister Petter Power Systems recommendations (see 6. Routine Maintenance).

  • Page 26: Oil Capacities

    T SERIES ENGINE OpERATORS' hANdbOOk An oil change is recommended immediately if the engine fails to reach its normal LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK cold start cranking speed owing to excessive oil viscosity. 4.2 Recommended oil viscosity grades for different temperature ranges.

  • Page 27: Routine Maintenance

    T SERIES ENGINE OpERATORS' hANdbOOk 6. ROUTINE MAINTENANCE 6.1 GENERAl This section is designed primarily for use by trained technicians but it does contain sufficient information, illustrations and detail to allow the operator to perform basic maintenance work. WARNING Routine maintenance must be performed by qualified personnel who are conversant with the hazards of oil, fuel, electricity and machinery.

  • Page 28: Important Instructions

    • Do you have suitable electrical diagnostic equipment available? • Do you have, or have access to, the necessary Lister Petter Power Systems spare parts? 6.4 IMpORTANT INSTRUCTIONS • Remove the battery before carrying out any maintenance work on an engine.
  • Page 29 T SERIES ENGINE OpERATORS' hANdbOOk OPERATION Change the lubricating oil, engines operating above • 35°C ambient temperature. Renew oil filter, engines operating above 35°C • ambient temperature. Change the lubricating oil, engines operating below • 35°C ambient temperature. Renew oil filter, engines operating below 35°C •...

  • Page 30: Lubricating Oil

    T SERIES ENGINE OpERATORS' hANdbOOk 6.6 lUbRICATING OIl Check the lubricating oil daily using the dipstick, and top up when necessary with oil of the correct type and specification (see section 5.2 Oil Lubricating Oil). See Table 5.2.3.1 for the capacity between the dipstick marks of all engines in the TR range.

  • Page 31: Changing The Oil Filter

    T SERIES ENGINE OpERATORS' hANdbOOk 6.6.2.1 The oil filler 3. Start the engine and run it for a few minutes to circulate the oil. 4. Stop the engine and allow time for the oil to drain down. Check the level on the dipstick.

  • Page 32: Fuel System

    T SERIES ENGINE OpERATORS' hANdbOOk 6.6.3.1 Changing the oil filter 6.7 fUEl SySTEM 6.7.1 Changing the fuel Tank filter (8.25l only) The fuel filter is an essential part of the engine. The engine must never be run without a filter, and the element should be renewed every 500 hours, or more frequently if for any reason the fuel is dirty.

  • Page 33: Priming The Fuel System

    T SERIES ENGINE OpERATORS' hANdbOOk T SERIES ENGINES OPERATORS' HANDBOOK 3. Screw a new cartridge onto the head and hand-tighten it. ace the element bowl and 4. Prime the fuel system. ing bolt. 5. Run the engine and check for fuel leaks.

  • Page 34: Medium Duty Air Cleaner

    T SERIES ENGINE OpERATORS' hANdbOOk 6.8.1 Medium duty Air Cleaner The snout is normally fitted lying horizontally and pointing towards the gear end, although the cleaner itself can be rotated through 360°. 1. Release the three cover clips (A). 2. Lift off the cover (B).

  • Page 35: Valve Clearance Adjustment

    T SERIES ENGINE OpERATORS' hANdbOOk 6.9 vAlvE ClEARANCE AdjUSTMENT The valve clearance for both inlet and exhaust valves must be set with the engine cold. VALVE CLEARANCE NOT GO 0.15 0.20 0.006 0.008 1.Remove the cylinder head cover. 2.Ensure that the cylinder head nuts are correctly tightened.

  • Page 36: Battery

    T SERIES ENGINE OpERATORS' hANdbOOk 6.10.1 Decompressor lever 6.11 bATTERy Check the battery as follows. 1. Wear protective gloves and goggles. 2. Clean the top of the filler-plug area. 3. Remove the filler plugs and check that the electrolyte level is 6.0-9.0 mm (0.25- 0.37 in) above the tops of the separators.

  • Page 37: Returning The Engine To Service

    T SERIES ENGINE OpERATORS' hANdbOOk 1. Replace the fuel in the tank with a small supply of suitable inhibition fluid. 2. Drain the lubricating oil from the sump and refill with new oil. 3. Run the engine for a period to circulate the oil through the system and to ensure the inhibition fluid is passed through the fuel pumps and injectors.

  • Page 38: Troubleshooting

    3. Carry out the recommended solution, or request an engineer to do this. A comprehensive list of problems and the methods of correction is given in the Workshop Manual. If you are in any doubt, contact your Lister Petter Power Systems distributor.
  • Page 39 T SERIES ENGINE OpERATORS' hANdbOOk TROUBLEShOOTING Problem Cause Solution Loose or corroded connections. Clean and tighten the connections. Battery will not charge Worn-out battery. Replace the battery. Poor quality fuel. Drain, flush, refill and prime the fuel system. Fuel system restriction.
  • Page 40 T SERIES ENGINE OpERATORS' hANdbOOk TROUBLEShOOTING Problem Cause Solution Clean surrounding area and replace the Battery Battery case leaking. battery. requires excessive Defective battery. Test or replace the battery. amounts of Check the alternator output and battery Battery charging rate is too high.

  • Page 41: Maintenance Record

    T SERIES ENGINE OpERATORS' hANdbOOk 8. MAINTENANCE RECORd Your Lister Petter Power Systems engine must be properly maintained using the timings and procedures described in this manual. You must be familiar with the routine tasks set out in 6. Routine Servicing, and their correct frequency as described in 6.4 Maintenance Schedule.
  • Page 42 T SERIES ENGINE OpERATORS' hANdbOOk Hours run Work done by Details of service Distributor / Dealer Stamp Date...

  • Page 43: Non-Routine Maintenance

    T SERIES ENGINE OpERATORS' hANdbOOk 8.2 NON-ROUTINE MAINTENANCE Hours run Work done by Details of service Distributor / Dealer Stamp Date...
  • Page 44 T SERIES ENGINE OpERATORS' hANdbOOk Hours run Work done by Details of service Distributor/Dealer Stamp Date...

  • Page 45: Warranty

    Only genuine Lister Petter Power Systems service parts must be used. • When Lister Petter Power Systems parts are purchased from a dealer, this must be noted, with the dealer's stamp, in 8. Maintenance Record, and receipts for the parts must be retained. The dealer is authorised to stamp the...

  • Page 46: Purchase Details Of Your Engine

    Please fill in the section below with your purchase details. This information will be required in the case of a claim under warranty. 9.6 REpAIRS UNdER WARRANTy • Lister Petter Power Systems must be contacted and authorisation given before any warrantable work is commenced. 9.7 CONTACTING lISTER pETTER pOWER SySTEMS...
  • Page 47 T SERIES ENGINE OpERATORS' hANdbOOk...
  • Page 48 T SERIES ENGINES OPERATORS' hANDBOOk, P027-08265, EDITION 6, OCTOBER 2019 © LISTER PETTER POWER SYSTEMS Head Office LISTER PETTER POWER SySTEMS LIMITED Unit 14 Estuary Court, Broadmeadow Industrial Estate Teignmouth, TQ14 9FA T: +44 (0) 1285 702211 production facility LISTER PETTER POWER SySTEMS LIMITED...

This manual is also suitable for:

Tr2Tr3

Table of Contents

Save PDF