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CD Automation REVO RTL03RS-1 User Manual

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USER'S MANUAL
Rev. 01/2025
002
CD Automation S.r.l.
TM
Via Picasso, 34/36 - 20025 Legnano (MI) - Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: info@cdautomation.com - Web: www.cdautomation.com
REVO RT
RTL03RS-1
RTL06RS-1
M-RTL0306RS-1

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  • Page 1 REVO RT USER'S MANUAL Rev. 01/2025 RTL03RS-1 RTL06RS-1 M-RTL0306RS-1 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI) - Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

  • Page 2: Declaration Of Conformity

    Declaration of conformity Declaration of conformity - Dichiarazione di Conformità PRODUCT MANUFACTURER / PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italy P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
  • Page 3 Declaration of conformity Declaration of conformity - Dichiarazione di Conformità PRODUCT MANUFACTURER / PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italy P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

  • Page 4: Important Warnings For Safety

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.
  • Page 5 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly quali ed personnel. Service personnel must read this manual before proceeding with work. While service is being performed unquali ed personnel should not work on the unit or be allowed in the immediate vicinity.

  • Page 6: Precautions For Safe Use

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Precautions for safe use Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse a ects on the performance and functions of the product. Not doing so may occasionally result in unexpected events.

  • Page 7: Maintenance

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Maintenance To maintain proper cooling, the user must clean the unit's protective grille. The frequency of these operations depends on the local air pollution. Also check periodically that the screws of the power and control terminals are tightened correctly (see Connection Diagram).

  • Page 8: Table Of Contents

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Summary Declaration of conformity ......2 Important warnings for safety .
  • Page 9 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 6.5 Thermocouple input........22 6.6 Analog input .

  • Page 10: Introduction

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Introduction REVO RT Loop is a multi-zone PID controller for modular rear panel installation Each basic module is capable of managing three single (heat) or dual (heat/cool) zones. Heating is managed via logic outputs connected to external drive units, that allow the control of electric heaters.

  • Page 11: Main Features Of The Control Board

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 1.1 Main features of the control board The multi-zone RT Loop system has been developed speci cally for temperature control using electric heating elements. It is a modular system, where each module contains one or more 3-loop control boards.

  • Page 12: Configurator Software

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Configurator software The controller con guration software is free of charge and can be downloaded from our website. To install the software, start the programme and follow the instructions on the screen. Run the con guration software and set the correct serial port number via the menu setting: serial port number.

  • Page 13: Identi Cation And Order Code

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Identification and Order Code 3.1 Identi cation of the unit Attention: Before to install, make sure that the unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product.

  • Page 14: Order Code

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 3.2 Order Code ORDER CODE N° LOOP ALTRO 9 | 10 | 11 | 12 | 13 descrizione cod. descrizione cod. 3 Loop PID Regulator, temperature controller 6 Loop APPROVAZIONI TIPO descrizione cod.

  • Page 15: Technical Speci Cations

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Technical Specifications 4.1 General features Power consumption: Auxiliary voltage 24Vdc 180 mA max 4.2 Input software con gurables Input n°: 3 Risolution 16Bit Thermocouple Type: K, S, R, J, T, E, N, B with automatic joint compensation Tolerance +/- 0,2% FS Cold junction accuracy +/- 0,1 °C/°C...

  • Page 16: Control

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 4.6 Control Control algorithm: ON-OFF with hysteresis, P, PI, PID, PD with proportional time Proportional band: 0÷9999°C or °F Integral time: 0,0÷999,9 sec (0 = OFF) Derivative time: 0,0÷999,9 sec (0 = OFF)

  • Page 17: Installation

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Installation Before installation, ensure that the unit has not been damaged AIR FLOW OUT (V) during transport. In case of damage, notify the carrier immediately. Verify that the product is the same thing as ordered.

  • Page 18: Dimensions And Weight

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 5.1 Dimensions and weight REVO RTL03RS-1 REVO RTL06RS-1 Width (W) (mm): 116 Height (H) (mm): 174 Depth (D) (mm): 103 Weight (kg): 0,8 5.2 Fixing holes REVORTL03RS-1 REVORTL06RS-1 Ø 5 Ø 5 Ø 5...

  • Page 19: Wiring Instructions

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Wiring instructions The unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •...

  • Page 20: Terminals Diagram

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 6.1 Terminals diagram REVO RTL06RS-1 Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Channels 1-2-3 Channels 4-5-6 DO4 (NO) DO4 (NO) DO3 (NO)

  • Page 21: Command Terminals

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 6.2 Command terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal M1: "A" for channels 1-2-3, "B"for channels4-5-6 etc Terminal Description Digital output 4 - DO4 (NO)

  • Page 22: Multiple Connection

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 6.3 Multiple connection Example of multiple connection between 6-loop module (RTL06RS-1) and 9-loop module (RTL09RS-0) M2A M2B 24Vdc RS485 A: Channels 1-2-3 B: Channels 4-5-6 C: Channels 7-8-9 D: Channels 10-11-12 E: Channels 13-14-15 6.4 Voltage supply...

  • Page 23: Analog Input

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 6.6 Analog input The analogue input can be current (mA) or voltage (V or mV). Also check the correct polarity of connections. 6.7 Digital input The digital input can be connected with a free contact or with a voltage of 12Vdc.

  • Page 24: Ssr Outputs

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 6.9 SSR outputs The instrument is equipped with 3 SSR outputs (12Vcd 25mA) Also check the correct polarity of connections. 6.10 Wiring example with single-phase network L2/N L2/N +12V Out 1 +12V Out 4...

  • Page 25: Modbus/Tcp Connection

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Modbus/TCP connection 7.1 Characteristics Network interface Ethernet 10/100Base-T, Modbus TCP Telnet con guration RJ45 connector 7.2 General description Connection to the Ethernet network with Modbus TCP protocol is possible. Through the Telnet interface, it is possible to con gure the Modbus TCP settings (IP address, subnet mask, etc.).

  • Page 26: Addressing Of Boards

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 7.5 Addressing of boards Each board is recognisable by a unique address visible on the dipswitches mounted on the board. Dipswitch Addr 1 Addr 2...

  • Page 27: Con Gurator Software

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Configurator software 8.1 Introduction The software consists of three basic parts: 1) Model selection 2) Section dedicated to o ine parameter editing In the “Simple” part, you can do con guration management, called ‘recipes’, with these functions:...

  • Page 28: Locating The Control Loop

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 By clicking on "LoadAnalyzer", it is possible to graphically view the trend of certain variables, which can be selected for up to 4 at the same time. 8.2 Locating the control loop Each control board manages 3 control loops.

  • Page 29: Connecting With The Controller

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.2 Connecting with the controller 1) Select connection type when you use a direct USB connection: - connect the USB cable between the computer and the Micro USB connector located on the boards inside the controller - if necessary, wait for the USB driver to be installed.

  • Page 30: Using The Con Gurator

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3 Using the con gurator 8.3.1 Making a new recipe To make a new recipe and open a basic con guration, click on "New". if this window appears: clicking the "yes" button will overwrite the current con guration with the default parameters.
  • Page 31 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.2 Open an existing recipe You can open a previously saved recipe by clicking on “Open existing recipe”. select the le and click on the "Open" button, which will open the saved con guration.
  • Page 32 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.4 Send the recipe to the controller To send a recipe to the device, click on "download to unit" A window will open to start the data writing procedure to the device. Enter the address of the device to be set in the Address box.
  • Page 33 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.5. Auto Tuning Automatic Tuning procedures are used to achieve stable tuning, without having to be an expert on how the PID tuning algorithm works. Di erent types of tuning are available depending on requirements: •...
  • Page 34 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Tuning once The AutoTune procedure is only executed once the next time the REVO RT is switched on. If for any reason the procedure fails, it will be performed at the next reboot.
  • Page 35 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Manual Tuning When automatic tunig is not possible, the parameters must be calculated manually. The manual calculation of parameters must be done experimentally, by oscillating the temperature and observing the reaction of the system, such as temperature and oscillation time.
  • Page 36 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.6 Digital Input Functions Digital Input 1 Functions can be associated with a digital input by setting the ‘DI function’ parameter on the test page of the con gurator, or via Nessuna Funzione serial with parameter P233 Add 2233.
  • Page 37 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.8 Dual-action operation (Hot-Cold) REVO RTL can make adjustments involving only Heating (Hot only) or a combined action of Heating and Cooling (Hot/Cold). The Hot/Cold action is obtained by the following steps: 1. con guring the main command as Heating with the parameter “ActionType” = “Heat” in the “Heat Output”...
  • Page 38 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.9 Soft-Start function To safeguard the life of heating elements requiring preheating, the REVO RTL has a Soft-Start function, available in 2 modes: • Gradient • Percentage Both modes preheat, preventing potentially damaging thermal shocks to the heating elements.
  • Page 39 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.10 ECO MODE In order to limit the overlap of the switching on of the 3 zones, the ECO function has been introduced. The ECO function delays the switching on of the second output compared to the rst, and of the third output compared to the second, but always remaining within the operating cycle time.
  • Page 40 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.11 Digital Output (DO) functions The digital relay outputs are multifunctional outputs; they can be associated with the functions of: • Cooling for Loop 1,2 and 3 With dual action operation, enabling this option associates the cooling control of the corresponding control loop.
  • Page 41 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.12 Load diagnostics function (HB) The load diagnostic function Heater Break (HB) reads the current and checks it against a threshold. If the current goes below the threshold, the controller signals an alarm, which can be associated with a digital output.
  • Page 42 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 8.3.13 Customisable reading area There is a 30-parameter area, where it is possible to con gure the sequence of parameters to be read. By con guring this area, it is possible to put the most frequently read information in order, facilitating reading by a communication master and using a single multiple read command.

  • Page 43: Con Guration Parameter List

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Configuration parameter list 9.1 Analog Input If the thermocouple is subjected to corrosive or abrasive agents, it must be equipped with appropriate protection. The thermocouple must be positioned so as to have a reliable and stable reading.
  • Page 44 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P2 - Lower limit Loop 1 (ModBus Address 2002) P16 - Lower limit Loop 2 (ModBus Address 2016) P30 - Lower limit Loop 3 (ModBus Address 2030) Lower limit of analogue input E.g.: with 4 ÷ 20 mA input this parameter takes on the value associated with 4 mA.
  • Page 45 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P8 - Units of measurement for all Loops (ModBus Address 2008) °C - Degrees Celsius (Default) °F - Degrees Fahrenheit K - Kelvin P9 - Conversion frequency for all loops (ModBus Address 2009) Input sampling rate.

  • Page 46: Ssr Control Outputs

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.2 SSR control outputs P43 - Command Output Loop 1 (ModBus Address 2043) Enables control output 1 related to Loop 1 Disabled Output disabled Enabled Output enabled (Default) 3.PHA Output enabled in three-phase mode (Loop 2 and Loop 3 will no longer be active, while the three SSRs...
  • Page 47 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P48 - Hysteresis Loop 1 (ModBus Address 2048) P62 - Hysteresis Loop 2 (ModBus Address 2062) P76 - Hysteresis Loop 3 (ModBus Address 2076) Hysteresis value for control, when process control is ON/OFF -10000 ÷...

  • Page 48: Autotuning And Pid

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.3 Autotuning and PID P85 - Tune Loop 1 (ModBus Address 2085) P111 - Tune Loop 2 (ModBus Address 2111) P137 - Tune Loop 3 (ModBus Address 2137) Type of Active Tuning Disabled...
  • Page 49 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P90 - Inactivity band Loop 1 (ModBus Address 2090) P116 - Inactivity band Loop 2 (ModBus Address 2116) P142 - Inactivity band Loop 3 (ModBus Address 2142) Band around the SP within which the output percentage does not vary Function mainly used when controlling valves to avoid continuous variations not useful for regulation 0 ÷...
  • Page 50 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P95 - Cooling type Loop 1 (ModBus Address 2095) P121 - Cooling type Loop 2 (ModBus Address 2121) P147 - Cooling type Loop 3 (ModBus Address 2147) The type of cooling used for control in hot/cold PID mode is de ned NOTE: Enable cold output in parameter "Relais function DOx".
  • Page 51 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P100 - Maximum output percentage limit Loop 1 (ModBus Address 2100) P126 - Maximum output percentage limit Loop 2 (ModBus Address 2126) P152 - Maximum output percentage limit Loop 3 (ModBus Address 2152) Maximum value of power output percentage 0% ÷...

  • Page 52: Alarms

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.4 Alarms P163 - Alarm function 1 (ModBus Address 2163) P177 - Alarm function 2 (ModBus Address 2177) P191 - Alarm function 3 (ModBus Address 2191) P177 - Alarm function 4 (ModBus Address 2177) NOTE: Alarm 4 is the AND condition of the 3 zones with the con gured alarm E.g.: If I con gure Alarm 4 Absolute Low, if all three variables are lower than the Alarm 4 threshold, then it signals the alarm...
  • Page 53 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P164 - Input selection Alarm 1 (ModBus Address 2164) P178 - Input selection Alarm 2 (ModBus Address 2178) P192 - Input selection Alarm 3 (ModBus Address 2192) Selects the input connected to the alarm Input 1.
  • Page 54 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 P169 - Alarm 1 State Error (ModBus Address 2169) P183 - Alarm 2 State Error (ModBus Address 2183) P197 - Alarm 3 State Error (ModBus Address 2197) P211 - Alarm 4 State Error (ModBus Address 2211)

  • Page 55: Relays Digital Outputs

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.5 Relays Digital Outputs P219 - Relay function 1 DO1 (ModBus Address 2219) P221 - Relay function 2 DO2 (ModBus Address 2221) P223 - Relay function 3 DO3 (ModBus Address 2223) P225 - Relay function 4 DO4 (ModBus Address 2225) P227 - Relay function 5 DO5 (ModBus Address 2227) Various functions can be combined with the relay outputs by raising or lowering the relevant bit.

  • Page 56: Digital Input

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.6 Digital Input P233 – Digital Input 1 Function (ModBus Address 2233) Disabled Start / Stop (with impulse) Run (if closed in run) Manual alarm reset External alarm. The controller goes into STOP and the alarms are deactivated.

  • Page 57: Soft Start

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.7 Soft Start P240 - Soft-Start type Loop 1 (ModBus Address 2240) P250 - Soft-Start type Loop 2 (ModBus Address 2250) P260 - Soft-Start type Loop 3 (ModBus Address 2260) Enable and select soft-start type Disab.

  • Page 58: Input With Current Transformer

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.8 Input with Current Transformer P270 - Current Transformer function Loop 1 (ModBus Address 2270) P280 - Current Transformer function Loop 2 (ModBus Address 2280) P290 - Current Transformer function Loop 3 (ModBus Address 2290)

  • Page 59: Serial Rs485 Modbus Rtu

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.9 Serial RS485 Modbus RTU P300 - Slave Address (Address ModBus 2300) Selects the slave address for serial communication 1 ÷ 254. Default: 247 P301 - Baud Rate (Address ModBus 2301) Selects baud rate for serial communication...

  • Page 60: Data Exchange Table

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 9.10 Data exchange table List of all available addresses and supported functions Address Description 0 Device type ##.## 1 Firmware version 500 Load default values (write 9999) 1000 Value AI1 1001 Value AI2...
  • Page 61 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Address Description 1012 Output status (0=o , 1=on) Bit0 = Relay 1 Bit1 = Relay 2 Bit2 = Relay 3 Bit3 = Relay 4 Bit4 = Relay 5 Bit5 = SSR1 Bit6 = SSR2...
  • Page 62 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Address Description 1058 Instantaneous current value CT3 1059 Average current value CT3 1060 Current value ON CT3 1061 Current value OFF CT3 1062 HB status: Low current (0 = absent; 1 = present)
  • Page 63 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Address Description 1212 Start / Stop regulation Loop 2 0 = Loop 2 in STOP 1 = Loop 2 in START 1213 Start / Stop regulation Loop 3 0 = Loop 3 in STOP...
  • Page 64 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Address Description 1225 Cold output percentage with Loop 1 regulation ###.## (0 ÷ 10000) 1226 Cold output percentage with Loop 1 regulation Loop 1 ###.# (0 ÷ 1000) Cool 1227 Cold output percentage with Loop 1 regulation (0 ÷...
  • Page 65 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Address Description 1240 Perc. uscita freddo con regolazione Loop 3 ###.## (0 ÷ 10000) 1241 Perc. uscita freddo con regolazione Loop 3 Loop 3 ###.# (0 ÷ 1000) Heat 1242 Perc. uscita freddo con regolazione Loop 3 (0 ÷...
  • Page 66 User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Address Description 1254 Manual alarms reset: write "0" to reset all alarms Reading: = non-resettable = resettable Bit0 = Alarm 1 Bit1 = Alarm 2 Bit2 = Alarm 3 Bit3 = Alarm 4...

  • Page 67: Inputs And Outputs

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 Inputs and outputs Inputs and outputs can also be used as simple inputs and outputs read from the serial without any function connected. To enable them, simply con gure the parameters correctly. 10.1 Analog inputs Set input type and scale in the ‘input’...

  • Page 68: Digital Input

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 10.2 Digital input Set the function of the digital input in “No function” The status of the digital input is available in parameter 1010 on bit 0 Input status Normally Open Normally Closed...

  • Page 69: Current Transformer Input Ct

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 10.3 Current transformer input CT Allows current values to be read via a current transformer (see section 9.8). Set ‘CT Funcion’ and ‘Size’ for each channel Their value will be available at the following address: •...

  • Page 70: Relay Output

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 10.4 Relay output The 5 relay outputs can be controlled by serial communication, only with 2 signals but freely combinable with each other. For example, to control DO1 and DO3 with one signal and DO2 and DO4 with another signal, you would have to con gure: •...

  • Page 71: Ssr Outputs

    User's manual REVO RTL03RS-1 - REVO RTL06RS-1 10.5 SSR outputs The 3 SSR outputs can be controlled by serial communication individually. For each output to be controlled, set the ‘Auto/Manul’ parameter to Manual. To control the outputs use: • Out1 --> Parameter 1230 •...
  • Page 72 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...

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