Leviton evr-green Installation Manual
Leviton evr-green Installation Manual

Leviton evr-green Installation Manual

Level 2 - network charging station for public applications, bollard/pole mount/wall mount
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evr-green
Level 2 -
Network Charging Station For Public Applications
Installation Guide
Bollard
Pole Mount
Wall Mount
C
US
®
Listed
by Coulomb Technologies
www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com

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Summary of Contents for Leviton evr-green

  • Page 1 ™ Level 2 - Network Charging Station For Public Applications Installation Guide Bollard Pole Mount Wall Mount ® Listed by Coulomb Technologies www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 2: Important Safety Instructions

    Warranty information and disclaimer Your use of, or modification to, the Evr-Green™ Charging Station in a manner in which the Evr-Green™ Charging Station is not intended to be used or modified will void the limited warranty. Other than any such limited warranty, the Leviton products are provided “AS IS,”...
  • Page 3: Table Of Contents

    Step 5 - Attach body assembly to wall bracket ......................4-7 Step 6 - Attach coupler and connect conduit......................4-8 Step 7 - re-attach terminal block to main body ...................... 4-9 Step 8 - Connect wires to wiring terminals......................4-10 www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 4 Step 5 - Provisioning and Testing Head ........................6-6 7 Troubleshooting Understanding the Station's Display..........................7-1 Power-Up Errors................................... 7-2 Ground Fault Errors ................................7-3 User Errors ................................... 7-4 Other Errors ..................................6-4 www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 5: Introduction

    To assist in the process of preparing the installation site, thoroughly review the following documents: • Wiring diagrams (provided in Chapter 1: Introduction page 1-3 of this manual.) • Evr-Green Level 2 Public Use Charging Station Product Bulletin (available for download from www.leviton.com/evrgreen).
  • Page 6: Specifications

    Enclosure: NEMA 3r per NEMA 250-1997 Terminal block temperature rating: 212°F (100°C) Maximum number of charging stations per radio group: 24, including gateway (each station must be within 150 feet line-of-sight of at least one other station) Listed www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 7: Wiring Information

    ™ Level 2 - Network Charging Station For Public Applications Wiring information For use in evr-green™ Level 2 Combination Station family of products For use in evr-green™ Level 2 Combination Station family of products 40A, 2 POLE BREAKER MAY BE CONNECTED TO ANY TWO PHASES.
  • Page 8: Installing A Bollard Mount

    • Leviton Provisioning Worksheet and Provisioning Portal Instructions Overview of steps Installing the Evr-Green CTMBN Bollard in a few simple steps: 1. Check box for correct contents (see page 2-2) 2. remove front panel (see page 2-3) 3. remove mounting pole and base plate from body (see page 2-4) 4.
  • Page 9: Step 1 - Check Box For Correct Contents

    Level 2 - Network Charging Station For Public Applications Step 1 - Check box for correct contents Bollard Mount Assembly Bollard Mounting Template The Evr-Green CTMBN Level 2 Only Public Use Charging Station's ANCHOR BOLT PATTERN Bollard Mounting Assembly ships 0.50 (12.7)
  • Page 10: Step 2 - Remove Front Panel

    • Use the supplied allen wrench to loosen the 2 screws that fasten the panel to the body. • remove the ground wire connector from its tab. • Slide the front panel upward to remove. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 11: Step 3 - Remove Mounting Pole And Base Plate From Body

    To remove the body: • Use the supplied allen wrench to loosen the 4 set screws (2 on each bracket). • Lift the body upward. Loosen the four set screws to remove the pole. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 12: Step 4 - Install J-Bolts And Conduit

    • The conduit must extend 12” to 24” (30 to 61 cm) above the concrete, or according to local codes. ANCHOR BOLT PATTERN 0.50 (12.7) 05.87 (149.2) 02.00 BOLLARD OUTSIDE ENVELOPE (50.8) (203.20) FRONT CONDUIT WITHIN THIS AREA ONLY www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 13: Step 5 - Mount Base Plate/Pole Assembly

    IMPORTANT: Ensure the base plate/pole assembly is level by adjusting the nuts underneath the base plate. Position a level on the mounting pole Adjust these nuts as necessary to ensure the mounting pole is level www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 14: Step 6 - Install Body

    IMPORTANT: Ensure the body is firmly aligned to the bottom surface and that no movement (rocking) can take place, even when significant pressure is applied. When level, tighten all 4 set screws www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 15: Step 7 - Connect Wires To Wiring Terminals

    • requires dedicated 40A breaker. • Use copper conductors only. • Do NOT provide GFCI protection at panel. The Evr-Green Level 2 Public Use Charging Station has built-in GFCI protection. • In areas with frequent thunder storms, add surge protection at the service panel for all circuits.
  • Page 16: Step 8 - Replace Front Panel

    You have now finished installing the body assembly for the Evr-Green Level 2 Public Use Charging Station. You are ready to install the holster and cable assembly. See Chapter 5.
  • Page 17: Installing A Pole Mount

    • Leviton Provisioning Worksheet and Provisioning Portal Instructions Overview of steps Installing the Evr-Green Pole Mounted Level 2 Station's Body Assembly involves a few simple steps: 1. Check box for correct contents (see page 3-2) 2. Drill hole in pole (see page 3-3) 3.
  • Page 18: Step 1 - Check Box For Correct Contents

    Level 2 - Network Charging Station For Public Applications Step 1 - Check box for correct contents The Evr-Green Level 2 Charging Station Pole Mounting Assembly ships in 2 boxes (CTMEN and CTMPN) containing: • Main Body / External Shell •...
  • Page 19: Step 2 - Drill Hole In Pole

    Drill a 1 ½“ (38 mm) hole in the pole to accommodate the 1 ¼” (32 mm) OD coupling. The maximum height above the surface must be 30” (76 cm) to comply with the Americans with Disabilities Act (ADA). 30” (76 cm) maximum height www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 20: Step 3 - Mount Bracket To Pole

    (10 mm x 1.5) holes into the pole. Center the opening in the bracket over the hole in the pole NOTE: Bracket may be temporarily held in place during strapping using tape, cable tie, or other means. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 21: Step 4 - Prepare Body Assembly For Mounting

    ™ Level 2 - Network Charging Station For Public Applications Step 4 - Prepare body assembly for mounting Attach the pole conduit coupler to the body assembly as shown. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 22: Step 5 - Mount Body To Bracket

    Network Charging Station For Public Applications Step 5 - Mount body to bracket Insert the coupler into the hole and hold the body assembly to the pole bracket using the four supplied screws and washers. these holes www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 23: Step 6 - Connect Wires To Wiring Terminals

    You have now finished installing the Pole Mounting assembly for the Evr-Green Level 2 Public Use Station. You are ready to install the holster and cable assembly.
  • Page 24: Installing A Wall Mount

    • Leviton Provisioning Worksheet and Provisioning Portal Instructions Overview of steps Installing the Evr-Green Level 2 Public Use Wall Mount Charging Station in a few simple steps: 1. Check boxes for correct contents (see page 4-2) 2. Attach bracket to wall (see page 4-3) 3.
  • Page 25: Step 1 - Check Box For Correct Contents

    Level 2 - Network Charging Station For Public Applications Step 1 - Check box for correct contents Evr-Green Level 2 Public Use Charging Station Wall Mounting assembly ships in 2 boxes(CTMWN and CTMEN) containing: • Main Body / External Shell •...
  • Page 26: Step 2 - Attach Bracket To Wall

    31” (79 cm) above the surface to comply with the Americans with Disabilities Act (ADA). Template (example only - actual template is included in this manual) www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 27 Using the fasteners appropriate for the type of wall material (see previous page), fasten the wall bracket to the wall. fasten these 3 to stud NOTE: This is a cutaway section shown to make viewing the screws easier. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 28: Step 3 - Remove Terminal Block From Main Body

    Level 2 - Network Charging Station For Public Applications Step 3 - Remove terminal block from main body Loosen the two fastening screws enough to slide the terminal block upward and remove. Loosen these 2 screws www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 29: Step 4 - Drill Holes In Body Assembly

    Step 4 - Drill holes in body assembly Use a ¼” (6 mm) drill to drill out the 2 mounting holes in the back of the body assembly. These holes are partially pre-drilled. Drill out mounting holes www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 30: Step 5 - Attach Body Assembly To Wall Bracket

    ™ Level 2 - Network Charging Station For Public Applications Step 5 - Attach body assembly to wall bracket Attach the body assembly to the wall bracket using the 6 supplied screws and washers. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 31: Step 6 - Attach Coupler And Connect Conduit

    ™ Level 2 - Network Charging Station For Public Applications Step 6 - Attach coupler and connect conduit Attach ¾”(20 mm) installer-supplied coupler to the body assembly, as shown, and connect the conduit. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 32: Step 7 - Re-Attach Terminal Block To Main Body

    TIP: You may find it easier to connect the wiring to the terminal block (as described in Step 8, pg4-10) before re-attaching the terminal block to the main body. See the following page for details. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 33: Step 8 - Connect Wires To Wiring Terminals

    IMPORTANT: • requires a dedicated 40A breaker. • Use copper conductors only. • Do NOT provide GFCI protection at panel. The Evr-Green Level 2 Public Use Charging Station has built-in GFCI protection. • In areas with frequent thunder storms, add surge protection at the service panel for all circuits.
  • Page 34 In addition, the installation of the body assembly must be completed following the procedure described in a previous chapter. Overview of steps Installing the Evr-Green Networked Charging Station’s holster and cable assembly involves a few simple steps: 1. Check box for correct contents (see page 5-2) 2.
  • Page 35 Step 1 - Check box for correct contents Holster and cable assembly Evr-Green Networked Charging Station’s holster and cable assembly ships in a box (Evr-Green Part Number CTCLX-30 or CTCNX-30) containing: • bolts and washers (3) Holster • cable assembly with SAE J1772 Connector •...
  • Page 36: Step 2 - Attach Holster To Body Assembly

    Attach the holster to the body assembly using the four supplied bolts and washers. Use the supplied allen wrench to tighten. TIP: retain the supplied 5/32” allen wrench in case you need to replace the holster in the future. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 37: Step 3 - Install The Cable Assembly

    Note: The Evr-Green CTMBN Bollard Mounting assembly is used for illustration purposes. The procedure is identical for the Evr-Green Level 2 Pole and Wall Mounted Stations. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 38 Plug the vehicle connector into the holster. You have now finished installing the Evr-Green Level 2 Public Use Charging Station's holster and cable assembly and are ready to install the head assembly. See Chapter 6. Top View of station with cable assembly installed.
  • Page 39: Installing The Head Assembly

    Network Charging Station For Public Applications Before you start You will need: • Head unit assembly (Evr-Green part numbers CTHCN, CTHGN, or CTHDN for US. Evr-Green part number CTHGN-CAN for Canada.) • Torx Driver T25 - Tamper-resistant • Leviton Provisioning Instructions and Worksheet.
  • Page 40: Step 1 - Check Box For Correct Contents

    Level 2 - Network Charging Station For Public Applications Step 1 - Check box for correct contents Evr-Green Level 2 Public Use Charging Station head assembly ships in one box (Evr-Green Part Numbers CTHCN, CTHGN, or CTHDN for US and CTHGN-CAN for Canada.) containing: •...
  • Page 41: Step 2 - Slide Head Assembly Into Body

    If this is not the case, check that the head assembly’s connectors are properly seated onto the terminal block. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 42 The port should be “AVAILABLE”. If this is not the case, an error message will be displayed instead. refer to “Chapter 7, Troubleshooting” for a detailed description of error messages. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 43: Step 4 - Secure Head Assembly

    Snap into place, one side at a time. Align the front plate You have now finished installing the and snap Evr-Green Level 2 Public Use Networked into place. Charging Station. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 44 Network Charging Station For Public Applications Step 5 - Provisioning & Testing the Head You will need: • Leviton Provisioning Instructions and Worksheet • Log-In and Password for Leviton's Provisioning Portal • Demo/Test ChargePass Card • Provisioning Label for each Head • Provisioning appointment scheduled with Leviton's Evr-Green EVSE installation coordinator.
  • Page 45: Understanding The Station's Display

    Network Charging Station For Public Applications display To troubleshoot an EVr-Green Level 2 Only Public Use Charging Station, you’ll need to pay attention to the messages that are displayed on the 2-line display. The display sequentially shows the name of the charging station and the current state of its charging port.
  • Page 46: Power-Up Errors

    B. Unplug head assembly from terminal block. Then plug head assembly in to terminal block. If this error message continues, you may need to replace the head assembly. Contact the EVr-Green EVSE Coordinator for additional technical resources and return procedures at 1-877-338-7473 or evrgreen@leviton.com.
  • Page 47: Ground Fault Errors

    ChargePass card or contactless credit card over the station’s front panel to be- gin a new session. If the message continues to be displayed, the charging station may need service, call ChargePoint Customer Support at 1-888-758-4389. www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 48: User Errors

    BrEAKAWAY Cause/Other Symptoms: The vehicle was driven away during a charging session. The station is out of service until the cable assembly is replaced. Solution/Action: For replacement information, contact the EVr-Green EVSE Coordinator at 1-877-338-7473 or evrgreen@leviton.com SUSPENDED OVErCUrrENT / AUTO rETrY IN 00:mm:ss / rETUrN PLUG TO HOLSTEr Cause/Other Symptoms: During charging, this message is displayed if the vehicle is attempting to draw too much power (over 30A).
  • Page 49: Other Errors

    Cause/Other Symptoms: A power outage occurred and power is being restored to the charging stations. For load balancing reasons, not all charging stations power up at the same time. Solution/Action: No action required—charging will resume automatically after a brief delay (up to 5 minutes). www.leviton.com/evrgreen • 1-877-338-7473 • evrgreen@leviton.com...
  • Page 50 165 Hymus Blvd, Pointe-Claire, QC H9r 1E9 Leviton S de RL de CV Lago Tana 43, Col. Huichapan, Miguel Hidalgo, CP 11290 México DF For more information call 877-338-7473 Visit us at: www.leviton.com/evrgreen Listed © 2010 Leviton Manufacturing Co., Inc. All rights reserved. Q-625...

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