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ENGLISH
EC MACHINE DIRECTIVE COMPLIANCE DECLARATION
Manufacturer:
FAAC S.p.A.
Address:
Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY
Hereby declares that: the 525/530 automation system
• is intended to be incorporated into machinery, or to be assembled with other machinery to constitute
machinery in compliance with the requirements of Directive 89/392 EEC, and subsequent amendments 91/
368 EEC, 93/44 EEC and 93/68 EEC;
• complies with the essential safety requirements in the following EEC Directives:
73/23 EEC and subsequent amendment 93/68 EEC.
89/336 EEC and subsequent amendments 92/31 EEC and 93/68 EEC.
and furthermore declares that unit must not be put into service until the machinery into which it is incorporated
or of which it is a component has been identified and declared to be in conformity with the provisions of
Directive 89/392 EEC and subsequent amendments enacted by the national implementing legislation.
Bologna, 1 January 1999
1) IMPORTANT! FAAC strongly recommends to follow these instructions
carefully for the safety of persons. Improper installation or misuse of
the product will cause very serious damages to persons.
2) Read the instructions carefully before installing the product.
3) Packaging materials (plastic, polystyrene etc.) are a potential hazard
and must be kept out of reach of children.
4) Keep these instructions for future reference.
5) This product has been designed and manufactured only for the use
stated in this manual. Any other use not expressly set forth will affect the
reliability of the product and/or could be source of hazard.
6) FAAC S.p.A. cannot be held responsible for any damage caused by
improper use or different from the use for which the automation system is
destined to.
7) Do not use this device in areas subject to explosion: the presence of
flammable gas or fumes is a serious hazard.
8) Mechanical constructive elements must comply with UNI 8612, CEN prEN
12604 and CEN prEN 12605 standards.
Countries outside the EC shall follow the regulations above besides their
national normative references in order to offer the utmost safety.
9) Faac cannot be held responsible for failure to observe technical stan-
dards in the construction of gates and doors, or for any deformation of
the gates which may occur during use.
10) Installation must comply with UNI8612, CEN pr EN 12453 and CEN pr EN
12635.
The degree of safety of the automation must be C+D.
10A) IEC 335-2-95
11) Before attempting any job on the system or operator, cut out electric
power and disconnect the batteries, if installed.
12) An omnipower switch shall be provided for the installation with an open-
ing distance of the contacts of 3 mm of more. Alternatively, use a 6A
(DIRECTIVE 89/392 EEC, APPENDIX II, PART B)
Managing Director
IMPORTANT NOTICE FOR THE INSTALLER
GENERAL SAFETY REGULATIONS
A.Bassi
thermomagnetic breaker with multi-pole switching.
13) Ensure that there is a differential switch up-line of the electrical system,
with a trip threshold of 0.03 A.
14) Check that the earthing plant is in perfect condition and connect it to
the metallic parts. Also earth the yellow/green wire of the operator.
15) The automation is fitted with an anti-crush safety system that is a torque
control device. In any case, further safety devices shall be installed.
16) The safety devices (e.g.photocells, safety edges, etc.) protect areas
where there is a mechanical movement hazard, e.g. crushing, entrap-
ment and cutting.
17) Each installation must be fitted with at least one flashing light (e.g. FAAC
LAMP, MINILAMP, etc.) as well as a warning plate suitably fixed to the
gate, besides the safety devices as per point 16 above.
18) Faac cannot be held responsible regarding safety and correct function-
ing of the automation in the event that parts other than Faac original
parts are used.
19) Use only Faac original spare parts for maintenance operations.
20) Do not carry out any modifications to automation components.
21) The installer must supply all information regarding manual operation of
the system in the event of an emergency and provide the end-user with
the "End-user Guide" attached to the product.
22) Do not allow children or adults to stand near the product during opera-
tion.
23) Keep out of reach of children the remote radio controls and any control
devices. The automation could be operated unintentionally.
24) The end-user must avoid any attempt to repair or adjust the automation
personally. These operations must be carried out exclusively by qualified
personnel.
25) What is not explicitly stated in these instructions is not permitted.
13
ENGLISH
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Related Manuals for FAAC 525
Summary of Contents for FAAC 525
- Page 1 17) Each installation must be fitted with at least one flashing light (e.g. FAAC 6) FAAC S.p.A. cannot be held responsible for any damage caused by LAMP, MINILAMP, etc.) as well as a warning plate suitably fixed to the improper use or different from the use for which the automation system is gate, besides the safety devices as per point 16 above.
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Page 2: Description And Technical Specifications
Internal safety device Type 2 system is in operation. Response time of built-in safety 150msec The 525 and 530 automated systems were designed and built for indoor use and for controlling vehicle access.Avoid any other device use. Door max width... -
Page 3: Preliminary Checks
ENGLISH ENGLISH 3. DESCRIPTION CEILING FIXTURE SLIDING GUIDE PROTECTIVE HOUSING DRIVE CARRIAGE COURTESY LIGHT TRANSMISSION PULLEY ELECTRONIC EQUIPMENT FRONT FLANGE MOTOR UNIT FRONT SECURING BRACKET MOTOR UNIT SUPPORT DRIVE BRACKET DUST-GUARD RELEASE KNOB CENTRAL SLIDE Fig.3 4. PRELIMINARY CHECKS The structure of the door must be suitable for accommodating automation. In particular, check that the door dimensions conform to those indicated in the technical specifications, and that the door is sufficiently sturdy. - Page 4 ENGLISH ENGLISH 5. OPERATOR ASSEMBLY N.B.: Screws and expansion plugs for securing the operator to the infrastructure are not supplied. 5.1 If using the outside release device (optional item), withdraw the carriage from the guide, and fit the cable in the appropriate seat on the carriage, as shown in figure 7.
- Page 5 ENGLISH ENGLISH 5.6 Offer the assembled guide to the operator. 5.7 Lift up the motor unit, taking care not to damage the electronic equipment, couple the pinion gear to the chain and fit it in the motor shaft (fig.12). 5.8 Re-position the motor unit and insert the longitudinal member – as shown in figure 13 (ref. A) - up to the stop. 5.9 Tighten the motor unit with an appropriate wrench (fig.
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Page 6: Installation
ENGLISH ENGLISH 6. INSTALLATION 6.1 Find the mid-point of door and ceiling and mark the two lines with a highlighter. 6.2 Find the highest movement point of the door and mark this on the lintel. 6.3 Position the securing bracket 5 mm above the line you had marked, which must be centered with respect to the door (fig.16). 6.4 Mark the two bracket securing points and drill the necessary holes. - Page 7 ENGLISH ENGLISH 6.16 For sectional doors, see point 6.25. 6.17 Secure the attachment to the drive shaft, using a suitable screw and nut (fig. 22). 6.18 Release the operator, by pulling the release lever downward (fig.23). 6.19 Close the overhead door. 6.20 Take the released carriage to the closing point.
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Page 8: Technical Specifications
IMPORTANT: Before attempting any work on the card (connections, programming, maintenance), always turn off power. Observe points 10, 11, 12, 13 and14 of the GENERAL SAFETY RULES. Observing the indications in fig.2, install the raceways and make the electrical connections from the 525 MPS electronic appliance to the selected accessories (fig. 28). - Page 9 230V~ Terminal board for connection of flashlight. LK1 JUMPER (enable/disable fail-safe) The 525 MPS card has another safety device – the FAIL-SAFE – which, prior to any activation, controls if the N.C. contact on the photocell receiver (fig.27) is operating efficiently.
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Page 10: Initial Setup
ENGLISH ENGLISH 9. CONNECTIONS 9.1 Connect the power cable, as shown in figure 31, securing it with a clamp in the indicated area. Fig.31 Fig.33 9.2 Fit the screw in the appropriate seat and tighten with washer and nut (fig.31 ref.A). 9.3 Position the earth eyelet on the screw, add a washer and tighten wit the nut (fig. - Page 11 ENGLISH ENGLISH AUTOMATIC SET-UP MANUAL SET-UP WITH LOGIC “A” (AUTOMATIC) The set-up procedure is executed automatically just with a pulse. Hold down the SET-UP push-button to select the logic until the MANUAL SET-UP courtesy light goes on (about 5 seconds).Carry out the following This procedure enables you to select the deceleration points, the procedure within 8 seconds after pressing the SETUP push-button, fully open point, and pause time.
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Page 12: Optional Accessories
ENGLISH ENGLISH When installation has been completed, check the efficiency of the automated system and safety devices, and then apply the “danger” warning sticker (fig.35) on the panel of the up-and-over door to make it easy to see. Apply the sticker, which indicates the release device of the automated system (fig.35). -
Page 13: General Safety Regulations
Read the instructions carefully before using the product and store them for future use. GENERAL SAFETY REGULATIONS If correctly installed and used, 525-530 automatic systems ensure a high degree of safety. Some simple rules on behaviour can prevent accidental trouble: - Do not, under any circumstances, stand under the overhead door.
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