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BIO Assembly Instructions
Table of Contents
1. Assembling the Diaphragms ............................................................................................................. 2
2. Assembling the Motor Unit ............................................................................................................... 2
3. Assembling the Driving System ........................................................................................................ 3
4. Assembling the Side Panels .............................................................................................................. 5
5. Assembling the Floating Cable ......................................................................................................... 6
6. Positioning the Floats ....................................................................................................................... 7
7. Positioning the Brush Covers............................................................................................................ 8
8. Assembling the Outer Casing ........................................................................................................... 8
9. Assembling the Impeller Cover ........................................................................................................ 9
01. Assembling the Cartridge Door...................................................................................................... 10
11. Assembling the Handle ................................................................................................................. 11
12. Assembling the Suction Inlet Plug ................................................................................................ 12
13. Assembling the Brushes ............................................................................................................... 13
Page 1 of 14

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Summary of Contents for Maytronics BIO

  • Page 1 BIO Assembly Instructions Table of Contents 1. Assembling the Diaphragms ......................2 2. Assembling the Motor Unit ....................... 2 3. Assembling the Driving System ......................3 4. Assembling the Side Panels ......................5 5. Assembling the Floating Cable ......................6 6.
  • Page 2: Assembling The Diaphragms

    BIO Assembly Instructions 1. Assembling the Diaphragms Step 1.1 Insert two diaphragms. 2. Assembling the Motor Unit Step 2.1 There is only one way to place the motor unit in the frame. Page 2 of 14...
  • Page 3: Assembling The Driving System

    BIO Assembly Instructions Step 2.2 Secure the motor unit to the frame with 4X KA50X20 screws. 3. Assembling the Driving System Step 3.1 Place 4 guide wheels on both sides of the robot. Page 3 of 14...
  • Page 4 BIO Assembly Instructions Step 3.2 Put 2 hexagon adaptors into the pulley. Step 3.3 Put the pulley and the Active Brush gear in their places on both sides of the robot. Step 3.4 Place the track in its place as shown on both sides of the robot.
  • Page 5: Assembling The Side Panels

    BIO Assembly Instructions 4. Assembling the Side Panels Step 4.1 Put the side panels into place on both sides of the robot. Note: Make sure the clips are in place. Step 4.2 Secure the side panels in place with 4 KA50X20 screws on both sides of the robot.
  • Page 6: Assembling The Floating Cable

    BIO Assembly Instructions 5. Assembling the Floating Cable Step 5.1 Note: Connect the There is only cable's retrofit to one way for motor unit (mind the connector to connect to the slot shape) the motor and press it unit terminal.
  • Page 7: Positioning The Floats

    BIO Assembly Instructions Step 5.4 Position the floating cable on the motor unit and secure the cable holders with 4 50X12 screws. Step 5.5 The cable position on the motor unit. 6. Positioning the Floats Step 6.1 Place the two floats on the motor unit.
  • Page 8: Positioning The Brush Covers

    BIO Assembly Instructions 7. Positioning the Brush Covers Step 7.1 Step 7.1 Position the 2 Position the 2 brush safety brush safety covers on both covers on both sides of the sides of the robot. robot. 8. Assembling the Outer Casing Step 8.1...
  • Page 9: Assembling The Impeller Cover

    BIO Assembly Instructions 9. Assembling the Impeller Cover Step 9.1 Place the cable support in its place on the outer casing before closing the impeller cover. Step 9.2 Position the impeller cover diagonally on the outer casing. Step 9.3 Secure the...
  • Page 10: Assembling The Cartridge Door

    BIO Assembly Instructions 01. Assembling the Cartridge Door Step 10.1 Tip: Place the Place the cartridge door on top side the casing first. Place the top side first, on both sides of the robot. Step 10.2 Press strongly on the bottom of...
  • Page 11: Assembling The Handle

    BIO Assembly Instructions 11. Assembling the Handle Step 11.1 Position the handle. Note: handle's position Step 11.2 Secure the handle in place with 2 50X20 screws. Page 11 of 14...
  • Page 12: Assembling The Suction Inlet Plug

    BIO Assembly Instructions 12. Assembling the Suction Inlet Plug Step 12.1 Note: Place the inlet on The hose the side of the connection hose connection. side. Step 12.2 Assemble the inlet. Page 12 of 14...
  • Page 13: Assembling The Brushes

    BIO Assembly Instructions 13. Assembling the Brushes Step 13.1 Place the Active Brush in its place. Step 13.2 Secure the Active Brush in place with 4 50X20 screws. Step 13.3 Place one brush in place. Page 13 of 14...
  • Page 14 BIO Assembly Instructions Step 13.4 Tip: Place the second Using a brush in its place screwdriver by pulling it makes it easier to insert the strongly against brush in place. you. Page 14 of 14...
  • Page 15: Table Of Contents

    BIO Disassembly Instructions Table of Contents 1. Dismantling the Handle ........................2 2. Dismantling the Cartridge Door ......................3 3. Dismantling the Impeller Cover ......................4 4. Dismantling the Outer Casing ......................5 5. Dismantling the Cable ........................6 6. Dismantling the Side Panels ......................7 7.
  • Page 16: Dismantling The Handle

    BIO Disassembly Instructions 1. Dismantling the Handle Step 1.1 Unscrew the 2 screws holding the handle in place. Step 1.2 Take the handle off. Page 2 of 11...
  • Page 17: Dismantling The Cartridge Door

    BIO Disassembly Instructions 2. Dismantling the Cartridge Door Step 2.1 Dismantle the cartridge door using a flat screwdriver as shown in the picture. Step 2.2 Remove the cartridge doors from both sides of the Dolphin. Page 3 of 11...
  • Page 18: Dismantling The Impeller Cover

    BIO Disassembly Instructions Step 2.3 Remove the suction sleeve. 3. Dismantling the Impeller Cover Step 3.1 Unscrew the screw holding the impeller cover in place. Step 3.2 Lift the impeller cover up from one side and take it off. Page 4 of 11...
  • Page 19: Dismantling The Outer Casing

    BIO Disassembly Instructions 4. Dismantling the Outer Casing Step 4.1 Remove the black grommet. Step 4.2 Unscrew the 4 screws holding the outer casing in place. Step 4.3 Hold the outer casing on both sides and pull it up. Page 5 of 11...
  • Page 20: Dismantling The Cable

    BIO Disassembly Instructions 5. Dismantling the Cable Step 5.1 Remove 2 floats from the motor unit. Step 5.2 Unscrew the 4 screws securing the cable holder Step 5.3 Unscrew the cable from the motor unit. Step 5.4 Unplug the cable.
  • Page 21: Dismantling The Side Panels

    BIO Disassembly Instructions 6. Dismantling the Side Panels Step 6.1 Unscrew the 4 screws holding each panel in place. Step 6.2 Pull the side panels off. Page 7 of 11...
  • Page 22: Dismantling The Driving System

    BIO Disassembly Instructions 7. Dismantling the Driving System Step 7.1 Remove the pulley together with the track from both sides of the robot. Step 7.2 Remove the guide wheels. Step 7.3 Remove the Active Brush’s driving wheel from both sides of the robot.
  • Page 23: Dismantling The Motor Unit

    BIO Disassembly Instructions 8. Dismantling the Motor Unit Step 8.1 Unscrew the 4 screws securing the motor unit to the frame. Step 8.2 Remove the motor unit. Page 9 of 11...
  • Page 24: Dismantling The Suction Inlet Plug

    BIO Disassembly Instructions 9. Dismantling the Suction Inlet Plug Step 9.1 Dismantle the inlet using a small and flat screwdriver. Step 9.2 Remove the inlet. 10. Dismantling the Brushes Tip: Step 10.1 Using a flat screwdriver Remove the makes it easier brushes.
  • Page 25: Dismantling The Diaphragms

    BIO Disassembly Instructions Step 10.2 Open the 4 screws holding the active brush in place. Step 10.3 Remove the Active Brush. 11. Dismantling the Diaphragms Step 11.1 Remove the 2 diaphragms. Page 11 of 11...

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