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Stahl ISpac 9182 Series Manual

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Series 9182
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Summary of Contents for Stahl ISpac 9182 Series

  • Page 1 Manual Additional languages www.r-stahl.com Temperature transmitter Ex i Series 9182...

  • Page 2: Table Of Contents

    Contents General Information ....................3 Manufacturer .......................3 Information about the Manual ................3 Further Documents .....................3 Conformity with Standards and Regulations ............3 Explanation of the Symbols ................4 Symbols used in this Manual ................4 Warning Notes ....................4 Symbols on the Device ..................5 Safety Notes .......................5 Storage of the Manual ..................5 Personnel Qualification ..................5 Safe Use ......................6...

  • Page 3: En En En

    • Cabinet installation guide • Brief instructions for module parameterising with ISpac Wizard (see ISpac Wizard software) • FMEDA reports "STAHL 07/07-23 R016" and "STAHL 07/07-23 R017" • Safety manual 9182 Ex i • Data sheet 9182 Ex i • Operating instructions 9182 Ex i For documents in additional languages, see www.r-stahl.com.

  • Page 4: Explanation Of The Symbols

    Explanation of the Symbols Explanation of the Symbols Symbols used in this Manual Symbol Meaning Tips and recommendations on the use of the device Danger due to explosive atmosphere Warning Notes Warnings must be observed under all circumstances, in order to minimize the risk due to construction and operation.

  • Page 5: Symbols On The Device

    Specialists who perform these tasks must have a level of knowledge that meets applicable national standards and regulations. Additional knowledge is required for tasks in hazardous areas! R. STAHL recommends having a level of knowledge equal to that described in the following standards: •...

  • Page 6: En 3.3 Safe Use

    • Use the device in accordance with its intended and approved purpose only. • Always consult with R. STAHL Schaltgeräte GmbH if using the device under operating conditions not covered by the technical data. • Make sure that the device is not damaged.

  • Page 7: Modifications And Alterations

    Function and Device Design Modifications and Alterations DANGER Explosion hazard due to modifications and alterations to the device! Non-compliance results in severe or fatal injuries. • Do not modify or alter the device. No liability or warranty for damage resulting from modifications and alterations.

  • Page 8: En 4.2 Device Design

    Function and Device Design Device Design Device component Description Black/ Connection terminals for the safe area green terminals "PWR" LED, green Auxiliary power indication "LF1" LED, red Indication of line fault detection for channel 1 "LF2" LED, red Indication of line fault detection for channel 2 DIP switch "LF1"...

  • Page 9: Technical Data

    Technical Data Technical Data Marking Type designation 9182/.0-5.-1. CE marking 0158 Explosion Protection Version for all types 9182/.0-5.-1. Global (IECEx) IECEx BVS 09.0046X Ex nA nC [ia Ga] IIC T4 Gc [Ex ia Da] IIIC Europe (ATEX) Gas and dust DMT 02 ATEX E 243 X E II 3 (1) G Ex nA nC [ia Ga] IIC T4 Gc E II (1) D [Ex ia Da] IIIC...
  • Page 10 6.86 x 10 Further information see safety manual and test report Version 9182/10-51-14, SIL 2 Test report Exida STAHL 07/07-23 R016 and STAHL 07/07-23 R017 Max. SIL Safe Failure Fraction 4 to 20 mA Limit contact Parallel limit contact 78.4% 81.1%...
  • Page 11 Technical Data Technical Data Version for all types 9182/.0-5.-1. Electrical data Auxiliary power Nominal voltage 24 V DC Voltage range 18 to 31.2 V Residual ripple ( 3.6 V within voltage range Nominal current at U 1 channel 70 mA 2 channels 80 mA Power...
  • Page 12 Technical Data Technical Data Ex i inputs 20 V thermocouples Configuration Interface Version RS 232 C Software ISpac Wizard 9199 Connection 4-pole plug on the front Settings all device functions and diagnostics Version 9182/.0-5.-11 Switch Version 12 + 4-pole DIP switches Settings Pt100;...
  • Page 13 Technical Data Technical Data Input thermocouple Types Standard Basic measuring Min. Medium Medium range measuring resolution measure- range ment error IEC 60584 +250 to +1800 °C 314 K 0.1 K 1.2 K -200 to +1000 °C 36 K 0.1 K 0.2 K -200 to +1200 °C 42 K...
  • Page 14 Technical Data Technical Data Version 9182/10-51-12 and 9182/10-51-14, SIL 2 Output Output signal 0/4 to 20 mA (configurable) Functional range 0 to 21 mA Connectable load resistance R 1 channel 0 to 750 O 2 channels 0 to 600 O Resolution ( 1 mA Settling time...
  • Page 15 Technical Data Technical Data Version for all types 9182/.0-5.-1. Error detection Ex i input Open circuit for resistance thermometers, thermocouples and resistance transmitters > 1 kO Short-circuit for resistance thermometers with temperature linearisation and resistance transmitters Behaviour of the 2.4 mA (configurable 0 to 23 mA or "hold last value") output Settings activated / deactivated (only 9182/.0-51-11, 9182/10-59-11, 9182/10-51-12,...
  • Page 16 Technical Data Technical Data Electrical connection Configuration input Thermocouple Resistance temperature detector Poten- tiometer Reference 2-wire 3-wire 4-wire 4-wire 3-wire junction (1 chan- (2 chan- nel) nels) Const. ext. temp. Pt100 Channel 09754E00 09756E00 09757E00 15729E00 Channel 09755E00 07110E00 06525E00 09759E00 09760E00 09761E00...
  • Page 17 Technical Data Technical Data 2 channels, Safe area Hazardous area active pac-Bus 9182/20-51-11 Division 1 Division 2 Zone 0 / 1 Zone 2 passive passive Field Device ISpac Isolator Control System 06724E01 1 channel, Safe area Hazardous area active 9182/10-51-12 Division 1 Division 2 pac-Bus...
  • Page 18 Technical Data Technical Data 1 channel, Safe area Hazardous area active pac-Bus 9182/10-51-13 Division 1 Division 2 Zone 0 / 1 Zone 2 passive Field Device ISpac Isolator Control System 06714E01 1 channel, Safe area Hazardous area passive pac-Bus 9182/10-59-13 Division 1 Division 2 Zone 0 / 1...

  • Page 19: Engineering

    Terminals IP20 Enclosure material PA 6.6 Fire resistance (UL 94) For further technical data, see www.r-stahl.com. Engineering NOTICE Failure of the devices installed in the cabinet caused by too high ambient temperature! Non-compliance can result in material damage. • Install and adjust the cabinet in such a way that it is always operated within the permissible temperature range.

  • Page 20: En 8 Mounting And Installation

    Mounting and Installation Mounting and Installation When installed in a corresponding suitable field enclosure, the device is permitted for use in hazardous areas in Zone 2 and Zone 22 or in safe areas. DANGER Explosion hazard due to installation without field enclosure! Non-compliance results in severe or fatal injuries! •...

  • Page 21: Mounting / Dismounting, Operating Position

    Mounting and Installation Mounting / Dismounting, Operating Position 8.2.1 Mounting / Dismounting pac-Bus The pac-Bus is an accessory which facilitates wiring of the auxiliary power and reading out of the collective error message. The components for the pac-Bus Type 9194 must be ordered separately. Mounting •...
  • Page 22 Mounting and Installation 8.2.2 Mounting / Dismounting of the Device on Top Hat Rail and pac-Bus Mounting on Top Hat Rail • Position the device on the top hat rail. Position the cut-out of the enclosure on the outside edge of the top hat rail.
  • Page 23 Mounting and Installation 8.2.3 Mounting / Dismounting on pac-Carrier Mounting • Remove the black and green terminals. • For single-channel devices: remove the covering in terminal slot 2 (between the black and the green terminal). 12613E00 • Position the device on the pac-Carrier. Place the cut-out of the enclosure on the outside edge of the pac-Carrier.

  • Page 24: Installation

    Mounting and Installation Installation Operation under difficult conditions, such as, in particular, on ships, requires additional measures to be taken for correct installation, depending on the place of use. Further information and instructions on this can be obtained from your regional sales contact on request. 8.3.1 Electrical Connections DANGER Explosion hazard caused by voltage that is too high!
  • Page 25 Mounting and Installation 8.3.2 Schematic Diagram 06658E00 In the single-channel version, channel 2 is not relevant in the schematic diagram above. For schematic diagrams with active or passive circuitry, refer to the labelling on the device. For the connection cross-sections of the wiring to be connected, refer to chapter "Technical data".
  • Page 26 Mounting and Installation Output circuit 9182/ /10-51-11 /10-51-12 /20-50-12 /10-59-13 /10-51-13 /20-51-11 /10-51-14 Channel 2, schematic (2) 09754E 09751E Channel 1, schematic (1) 09749E 09749E 10517E 09752E 09750E 09749E A, B: limit value relay A, limit value relay B, configuration, refer to chapter "Limiting value settings for relays" Line fault detection The devices have line fault detection for the sensor circuit which can be activated or deactivated.
  • Page 27 Mounting and Installation Signal duplication of the input wiring in 2-channel Types 9182/20-5d-1f (d=0.1; f=1.2) • For two-channel ISpac 9182, both multiplexed Ex i inputs can be switched to a sensor in parallel. Signal duplication is both functional and possible in terms of safety (Ex i). Thermocouple Resistance temperature detector Potentiometer...
  • Page 28 Mounting and Installation Wiring of single-channel versions (9191/VS-03) 15576E01 Wiring of two-channel versions (9191/VS-04) 15577E01 Temperature transmitter Ex i 9182602330 Series 9182 2018-03-16·HB00·III·en·02...
  • Page 29 Mounting and Installation b) External reference junction in compact screw terminal used with the device for single-channel types • Use external reference junction 9191/VS-05 if little space is available in the cabinet for the installation of external reference junctions. • Do not use reference junction type 9191/VS-05 for the two-channel 9182 (refer to the data sheet for the ordering data for compact screw terminals).

  • Page 30: Parameterization And Commissioning

    Parameterization and Commissioning Parameterization and Commissioning DANGER Explosion hazard due to incorrect installation! Non-compliance results in severe or fatal injuries. • Check the device for proper installation before commissioning. • Comply with national regulations. Before commissioning, ensure the following: • Installation of the device according to regulations. •...
  • Page 31 Parameterization and Commissioning DIP switch settings 0 = OFF 12-pole DIP switch 4-pole DIP switch 1 = ON (lateral) (at the front) Switch "S2" 12 11 10 9 LF1 ADJ1 LF2 ADJ2 PC programming *) Line fault detection Channel 1: OFF Channel 1: ON Channel 2: OFF Channel 2: ON...
  • Page 32 Parameterization and Commissioning DIP switch settings for the measuring range 15799E01 Temperature transmitter Ex i 9182602330 Series 9182 2018-03-16·HB00·III·en·02...
  • Page 33 Parameterization and Commissioning 15800E01 9182602330 Temperature transmitter Ex i 2018-03-16·HB00·III·en·02 Series 9182...
  • Page 34 Parameterization and Commissioning 9.2.2 2-Wire Adjustment in Resistance Thermometers For resistance thermometers in a 2-wire connection, an adjustment to the line resistance must be performed before operation: • Immediately short-circuit the resistance thermometer at the sensor. • Check whether the adjustment function is active: the lateral DIP switch "S2" must be in position "OFF"...
  • Page 35 Parameterization and Commissioning b) Connection type 2-wire and 4-wire • Select the suitable RTD sensor in the measuring range "Ohm" for the 2-wire or 4-wire connection type. • The absolute value of the RTD sensor resistor is measured. • Select the RTD sensor using ISpac Wizard. Potentiometer Resistance range of the RTD sensor selection...
  • Page 36 Parameterization and Commissioning 9.2.5 Anti-Pumping Device Configure the anti-pumping device using the ISpac Wizard software. If a limiting value is reached, the anti-pumping device ensures that the limit contact remains in working position ("ON" or "OFF") even if the process variable that caused the response is no longer valid.

  • Page 37: Commissioning

    Operation Commissioning Modification of the user adjustments via the ISpac Wizard software or the DIP switches is also permitted during operation in Zone 2 as well as with connected, intrinsically safe input signals. Operation 10.1 Operation Possible adjustments during operation Modification of user adjustments for the different operating modes, the line fault detection via the ISpac Wizard software or the DIP switches is also permitted during operation in Zone 2 as well as with connected,...

  • Page 38: Troubleshooting

    Outside of measuring range Configure the measuring range accordingly. If the error cannot be eliminated using the mentioned procedures: • Contact R. STAHL Schaltgeräte GmbH. For fast processing, have the following information ready: • Type and serial number of the device •...

  • Page 39: Overhaul

    • Only return or package the devices after consulting R. STAHL! Contact the responsible representative from R. STAHL. R. STAHL's customer service is available to handle returns if repair or service is required. • Contact customer service personally. • Go to the www.r-stahl.com website.

  • Page 40: Cleaning

    Malfunction or damage to the device due to the use of non-original components. Non-compliance can result in material damage. • Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH. For accessories and spare parts, see data sheet on our homepage www.r-stahl.com.

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