Dynapac CP 132 Maintenance Manual
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Dynapac CP 132 Maintenance Manual

Dynapac CP 132 Maintenance Manual

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DYNAPAC
CP 132
MAINTENANCE
M132EN3
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 30
www.dynapac.com

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Summary of Contents for Dynapac CP 132

  • Page 1 DYNAPAC CP 132 MAINTENANCE M132EN3 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com...
  • Page 2 ILF015WO1...
  • Page 3 CP 132 PIN (S/N) *21620331* The CP 132 Pneumatic Tire Roller uses a modular ballast system which consists of bolt on ballast boxes that provide an accurate and uniform tire load. The roller is designed for compaction of roads, airfields, dams and similar constructions.

  • Page 4: Table Of Contents

    There are additional instructions relating to the diesel CAUTION California to cause cancer, birth defects, engine, for which the manufacturer’s instructions and other reproductive harm. are detailed in the engine manual. This is found under a separate flap in the roller’s product binder. CP 132 M132EN3...

  • Page 5: Lubricants And Symbols

    Refer to the chapter entitled “Special Instructions” or contact Dynapac. Engine, oil level Oil for lubrication Engine, oil filter Battery Hydraulic oil reservoir, level Tire pressure Hydraulic fluid filter Sprinkler Coolant, level Sprinkler water Fuel filter Recycling Air filter CP 132 M132EN3...

  • Page 6: Technical Specifications

    Fuses ..........See under heading “Electrical System” Tires (standard) Tire dimensions ......7.50 x 15 12 Ply Tire pressure: • Minimum ........240 kPa (2,4 kp/cm ) (35 psi) • Maximum ........830 kPa (8,3 kp/cm ) (120 psi) CP 132 M132EN3...
  • Page 7 LpA: 83 dB(A) Vibration Measured on a foam rubber matting – driver’s seat (ISO 2631) Vibration in the operator’s seat is 0,02 m/s Vibration in the driver’s platform floor is 0,01 m/s Limit value is 0,5 m/s CP 132 M132EN3...

  • Page 8: Maintenance Schedule

    22. Steering cylinder 9. Air cleaner 23. Fuel filling 10. Engine dipstick 24. Fuel drainplug 11. Engine oil filter 25. Coolant, filling 12. Fuel filter 26. Water tank, filling 13. Hydraulic filter 27. Radiator (oil) 14. Hydraulic sightglass CP 132 M132EN3...

  • Page 9: Maintenance Measures

    Check the ballast bolt torque 21, 22 Lubricate the steering cylinder, steering bearing and oscillation shafts CAUTION After the first 50 hours of operation change all the oil filters and lubricating oils, but not the hydraulic fluid. CP 132 M132EN3...

  • Page 10: Every 250 Hours Of Operation (Monthly)

    Change air cleaner main filter Drain condensate from fuel tank Every 2000 hours of operation (Yearly) Items Action See page Comments in fig. 1 (14) Change fluid in hydraulic reservoir Clean the water tank Clean the fuel tank CP 132 M132EN3...
  • Page 11 (2) while refueling is in progress. WARNING Never refuel while the engine is running, do not smoke, and avoid spilling fuel. Fig. 4 Fuel tank 1. Tank cap The tank holds 140 litres (37 gal). 2. Filler pipe CP 132 M132EN3...
  • Page 12 Risk for burns. Pull the dipstick (1) up and check that the oil level is between the upper and lower marks. See the engine manual for further details. Fig. 6 Diesel engine 1. Dipstick CP 132 M132EN3...
  • Page 13 (6). It is enough to turn off the water. Fig. 8 Sprinkler system 1. Filler cap/strainer 2. Tank 3. Filter 4. Water pump 5. Solenoid valve 6. Shut off valve 7. Drain plug CP 132 M132EN3...
  • Page 14 Fig. 9 Nozzle 1. Sleeve 2. Nozzle 3. Seal 4. Fine filter Check and change or clean plugged or worn spray tips and strainers. Cap is removed with one quarter turn by hand without tools. Fig. 10 Nozzle CP 132 M132EN3...
  • Page 15 After testing the brakes, set the forward/reverse lever (17) in neutral. Pull up the reserve/parking brake knob (15). Fig. 12 Instrument panel 15. Reserve/parking brake knob The roller is now ready for operation. 17. Forward/reverse controls 26. Brake warning lamp CP 132 M132EN3...
  • Page 16 To change the backup filter (4), pull out the used filter from its holder, insert a new filter and reassemble the air cleaner in the reverse order to the instructions given in the figure above. Fig. 15 Air filter 4. Backup filter CP 132 M132EN3...
  • Page 17 Check both wheels and all nuts (new machines or newly fitted wheels only). Fig. 17 Wheel 1. Wheel nut Ballast bolts – Check Check that the ballast bolts (1) are tightened (see tightening torque under the Technical Specifications heading). Fig. 18 Ballast boxes 1. Bolts CP 132 M132EN3...
  • Page 18 Wipe all the fittings clean from dirt and grease. Lubricate each fitting with two strokes of the grease gun. Leave a little grease on the fittings after greasing. This will prevent dirt from entering the fittings. Fig. 21 Steering cylinder CP 132 M132EN3...
  • Page 19 Open the engine cover at the far rear of the machine. Wipe the top of the battery (2). WARNING Use protective goggles. The battery con- tains corrosive acid. In the event of con- tact, rinse with water. Fig. 23 Battery 1. Master switch 2. Battery CP 132 M132EN3...
  • Page 20 Change the engine oil filter (2) at the same opportunity. See also the engine manual. Fig. 25 Left side of engine 1. Drain plug Dispose of the drained oil and filter properly. 2. Oil filter 3. Oil filling CP 132 M132EN3...
  • Page 21 Controls and joints – Lubrication Grease the engine hood hinges (1) and sliding rails of the operator’s seat. Lubricate all other joints and controls with oil. See Lubricant Specification. Fig. 27 Engine cover 1. Hinge CP 132 M132EN3...

  • Page 22: Every 1000 Hours Of Operation (Every Six Months)

    Check the fluid level in the sight glass (1) and top off as necessary. Fig. 30 Hydraulic filter WARNING Make sure that ventilation (extraction) is 6. Suction filter adequate if the engine is run indoors. Risk of carbon monoxide poisoning. CP 132 M132EN3...
  • Page 23 If the filter is not replaced when clogged, the engine will emit smoke and lose power and there will be serious risk of damage to the engine. Fig. 32 Air cleaner 1. Locking braces 2. Cover 3. Main filter 4. Backup filter 5. Filter housing CP 132 M132EN3...

  • Page 24: Every 2000 Hours Of Operation (Yearly)

    Clean the tank, refit the plug and check tightness. CAUTION Do not leave empty tank. Maintain always full. Save the fuel and dispose of it properly. Fig. 35 Fuel tank 1. Fuel tank 2. Drain plug CP 132 M132EN3...

  • Page 25: Long-Term Parking

    Drain the water tank and hoses completely. The fil- Sprinkler system ter housing and the water pump must be emptied. Remove all the sprinkler nozzles. CP 132 M132EN3...

  • Page 26: Special Instructions

    Start the engine of the assisting machine and let Fig. 37 Starting aid it run for a while. Attempt to start the other machine. Disconnect the cables in the reverse order. CP 132 M132EN3...

  • Page 27: Electrical System, Fuses

    Fig. 40 Electrical system relays 1. Main relay 2. Neutral start relay 3. Neutral relay 4. High/low speed 5. Electrical fan 6. Sprinkler relay 7. Light relay 8. Turn relay 9. Stop light relay CP 132 M132EN3...

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