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Summary of Contents for Dynapac CP142
- Page 1 DYNAPAC CP142 MAINTENANCE M142EN1 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com...
- Page 2 ILF015WO1...
- Page 3 CP142 PIN (S/N) *2163BR2000* The CP142 Pneumatic Tire Roller uses a modular ballast system which consists of bolt on ballast boxes that provide an accurate and uniform tire load. The roller is designed for compaction of roads, airfields, dams and similar constructions.
- Page 4 There are additional instructions relating to the diesel California to cause cancer, birth defects, engine, for which the manufacturer’s instructions and other reproductive harm. are detailed in the engine manual. This is found under a separate flap in the roller’s product binder. CP142 M142EN1...
- Page 5 Refer to the chapter entitled “Special Instructions” or contact Dynapac. Engine, oil level Oil for lubrication Engine, oil filter Battery Hydraulic oil reservoir, level Tire pressure Hydraulic fluid filter Sprinkler Coolant, level Sprinkler water Fuel filter Recycling Air filter CP142 M142EN1...
- Page 6 Fuses ..........See under heading “Electrical System” Tires (standard) Tire dimensions ......7.50 x 15 14 Ply Tire pressure: • Minimum ........240 kPa (2,4 kp/cm ) (35 psi) • Maximum ........830 kPa (8,3 kp/cm ) (120 psi) CP142 M142EN1...
- Page 7 1900 1960 2800 – ROPS bolts must always be tightened dry. ROPS Bolt size: M20 (P/N 904487) Strength class: 10.9 Tightening torque: 498 Nm Hydraulsystem Opening pressure (MPa) Drive system 45,0 Supply system Steering system 14,0 Brake release CP142 M142EN1...
- Page 8 EU-market with operator seat in transport position. Model Guaranteed Acoustic Acoustic acoustic pressure level, pressure level, power level operator’s ear operator’s ear dB(A) (platform)dB(A) (cab)dB(A) CP142 Noise level can vary when driving on different courses and with different seat positions. CP142 M142EN1...
- Page 9 9. Air cleaner 23. Fuel filling 10. Engine dipstick 24. Fuel drainplug 11. Engine oil filter 25. Coolant, filling 12. Fuel filter 26. Water tank, filling 13. Hydraulic filter 27. Radiator (oil) 14. Hydraulic sightglass 28. Pre-filter, fuel CP142 M142EN1...
- Page 10 Check the wheel nut torque Check the ballast bolt torque 21, 22 Lubricate the steering cylinder, steering bearing and oscillation shafts After the first 50 hours of operation change all the oil filters and lubricating oils, but not the hydraulic fluid. CP142 M142EN1...
- Page 11 Drain condensate from fuel tank Check engine valve clearances See engine manual Every 2000 hours of operation (Yearly) Items Action See page Comments in fig. 1 (14) Change fluid in hydraulic reservoir Clean the water tank Clean the fuel tank CP142 M142EN1...
- Page 12 (2) while refueling is in progress. Never refuel while the engine is running, do not smoke, and avoid spilling fuel. Fig. 4 Fuel tank 1. Tank cap The tank holds 140 litres (37 gal). 2. Filler pipe CP142 M142EN1...
- Page 13 Risk for burns. Pull the dipstick (1) up and check that the oil level is between the upper and lower marks. See the engine manual for further details. Fig. 6 Diesel engine 1. Dipstick CP142 M142EN1...
- Page 14 It is not necessary to empty the tank to clean the filter if the machine has a stop valve (6). It is enough to turn off the water. Fig. 8 Sprinklersystem 1. Påfyllningslock/sil 2. Tank 3. Filter 4. Vattenpump 5. Magnetventil 6. Avstängningsventil 7. Avtappningsplugg CP142 M142EN1...
- Page 15 Fig. 9 Nozzle 1. Sleeve 2. Nozzle 3. Seal 4. Fine filter Check and exchange or clean clogged or worn nozzles and strainers. Cap is removed with one quarter turn by hand without tools. Fig. 10 Nozzle CP142 M142EN1...
- Page 16 After testing the brakes, set the forward/reverse lever (17) in neutral. Fig. 12 Instrument panel Pull up the reserve/parking brake knob (15). 15. Reserve/parking brake knob 17. Forward/reverse controls The roller is now ready for operation. 26. Brake warning lamp CP142 M142EN1...
- Page 17 To change the backup filter (4), pull out the used filter from its holder, insert a new filter and reassemble the air cleaner in the reverse order to the instructions given in the figure above. Fig. 15 Air filter 4. Backup filter CP142 M142EN1...
- Page 18 (New machines or newly fitted wheels only). Fig. 17 Wheel 1. Wheel nut Ballast bolts – Check Check that the ballast bolts (1) are tightened (see tightening torque under the Technical Specifications heading). Fig. 18 Ballast boxes 1. Bolts CP142 M142EN1...
- Page 19 Wipe all the fittings clean from dirt and grease. Lubricate each fitting with two strokes of the grease gun. Leave a little grease on the fittings after greasing. This will prevent dirt from entering the fittings. Fig. 21 Steering cylinder CP142 M142EN1...
- Page 20 Open the engine cover at the far rear of the machine. Wipe the top of the battery (2). Use protective goggles. The battery con- tains corrosive acid. In the event of con- Fig. 23 Battery tact, rinse with water. 1. Master switch 2. Battery CP142 M142EN1...
- Page 21 Fig. 25 Left side of engine Lubricant specification for correct grade of oil, and 1. Drain plug check the oil level on the dipstick. 2. Oil filter 3. Oil filling Dispose of the drained oil and filter properly. CP142 M142EN1...
- Page 22 Controls and joints – Lubrication Grease the engine hood hinges (1) and sliding rails of the operator’s seat. Lubricate all other joints and controls with oil. See Lubricant Specification. Fig. 27 Engine cover 1. Hinge CP142 M142EN1...
- Page 23 Check the fluid level in the sight glass (1) and top off as necessary. Make sure that ventilation (extraction) is Fig. 30 Hydraulic filter adequate if the engine is run indoors. Risk 6. Suction filter of carbon monoxide poisoning. 7. Return filter CP142 M142EN1...
- Page 24 Change also the safety filter (backup filter) (4). Fig. 32 Air cleaner 1. Locking braces 2. Cover 3. Main filter 4. Backup filter 5. Filter housing CP142 M142EN1...
- Page 25 Clean the tank, refit the plug and check tightness. Do not leave empty tank. Maintain always full. Save the fuel and dispose of it properly. Fig. 35 Fuel tank 1. Fuel tank 2. Drain plug CP142 M142EN1...
- Page 26 If possible, store the roller indoors, preferably in a building with a uniform temperature. Drain the water tank and hoses completely. The fil- Sprinkler system ter housing and the water pump must be emptied. Remove all the sprinkler nozzles. CP142 M142EN1...
- Page 27 Start the engine of the assisting machine and let Fig. 37 Starting aid it run for a while. Attempt to start the other machine. Disconnect the cables in the reverse order. CP142 M142EN1...
- Page 28 The electrical system relays are also located under the instrument panel beside the fuse box. Fig. 40 Electrical system relays 1. Main relay 2. Neutral start relay 3. Neutral relay 4. High/low speed 5. Sprinkler relay 6. Light relay 7. Turn relay 8. Stop light relay CP142 M142EN1...
- Page 29 ILF015WO1...
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