Dynapac CA612 Soil Compaction Roller Manuals

Dynapac CA612 Soil Compaction Roller Manuals

Manuals and User Guides for Dynapac CA612 Soil Compaction Roller. We have 1 Dynapac CA612 Soil Compaction Roller manual available for free PDF download: Instruction Manual

Dynapac CA612 Instruction Manual

Dynapac CA612 Instruction Manual (115 pages)

Vibratory roller, Engine Cummins QSB 6.7C

Brand: Dynapac | Category: Construction Equipment | Size: 3 MB

Table of Contents

Table of Contents
3
Introduction
9
The Machine
9
Intended Use
9
Warning Symbols
9
Safety Information
9
General
10
CE Marking and Declaration of Conformity
11
Safety - General Instructions
13
Safety - When Operating
15
Driving Near Edges
15
Slopes
15
Safety (Optional)
17
Air Conditioning
17
Special Instructions
19
Standard Lubricants and Other Recommended Oils and Fluids
19
Higher Ambient Temperatures, above +40°C (104°F)
19
Temperatures
19
High Pressure Cleaning
19
Fire Fighting
20
Roll over Protective Structure (ROPS), ROPS Approved Cab
20
Battery Handling
20
Jump Starting
21
Technical Specifications
23
Vibrations - Operator Station
23
Noise Level
23
Electrical System
23
Dimensions, Side View
24
Dimensions, Top View
25
Weights and Volumes
25
Working Capacity
26
- General
  26
- Tightening Torque
  28
- ROPS - Bolts
  29
- Hydraulic System
  29
- Automatic Climate Control (ACC) (Optional)
  29
Machine Description
31
- Identification
  31
  - Product Identification Number on the Frame
    31
  - Machine Plate
    31
  - Explanation of 17PIN Serial Number
    32
  - Engine Plates
    32
- Decals
  33
  - Location - Decals
    33
  - Safety Decals
    34
  - Info Decals
    36
- Instruments/Controls
  37
- Electrical System
  44
  - Fuses
    44
  - Fuses in Cab
    46
  - Main Fuses
    46
  - Fuses at Battery Master Disconnect Switch
    47
  - Relays
    47
  - Relays in Cab
    48
Operation
49
- Before Starting
  49
  - Master Switch - Switching on
    49
  - Operator's Seat - Adjusting
    49
  - Control Unit - Setting
    50
  - Operator's Seat in Cab - Adjusting
    50
  - Instruments and Lamps - Checking
    51
  - Parking Brake - Check
    51
  - Interlock
    52
  - Operator Position
    52
  - View
    53
- Starting
  54
  - Starting the Engine
    54
- Operating
  55
  - Operating the Roller
    55
  - Operating on Difficult Surfaces
    57
- Vibration
  58
  - Amplitude/Frequency - Changeover
    58
  - Manual Vibration - Switching on
    58
- Braking
  59
  - Emergency Braking
    59
  - Normal Braking
    59
  - Switching off
    60
- Parking
  60
  - Chocking the Drums
    60
  - Master Switch
    60
Long-Term Parking
61
- Engine
  61
- Battery
  61
- Air Cleaner, Exhaust Pipe
  61
- Fuel Tank
  61
- Hydraulic Reservoir
  61
- Tires (All-Weather)
  61
- Steering Cylinder, Hinges, Etc
  62
- Hoods, Tarpaulin
  62
Miscellaneous
63
- Lifting
  63
  - Locking the Articulation
    63
  - Lifting the Roller
    63
  - Unlocking the Articulation
    64
- Towing/Recovering
  64
  - Alternative 1
    64
  - Short Distance Towing with the Engine Running
    64
  - Alternative 2
    65
  - Towing Short Distances Where the Engine Is Inoperative
    65
  - Rear Axle Brake
    65
  - Drum Gearbox Brake
    66
  - Towing the Roller
    67
  - Roller Prepared for Transport
    67
Operating Instructions - Summary
69
Preventive Maintenance
71
- Acceptance and Delivery Inspection
  71
- Warranty
  71
Maintenance - Lubricants and Symbols
73
- Maintenance Symbols
  75
Maintenance - Maintenance Schedule
77
Every 500 Hours of Operation (Every Three Months)
80
Every 1000 Hours of Operation (Every Six Months)
80
Every 2000 Hours of Operation (Yearly)
81
Maintenance, 10H
83
Scrapers - Check, Adjustment
83
Scrapers, Pad-Drum
84
Flexible Scrapers (Optional)
84
Air Circulation - Check
85
Coolant Level - Check
85
Diesel Engine Check Oil Level
86
Hydraulic Reservoir - Check Fluid Level
86
Fuel Tank - Filling
87
Brakes - Check
88
Maintenance - 50H
89
Air Cleaner
89
Checking - Change the Main Air Filter
89
Backup Filter - Change
90
Air Cleaner - Cleaning
90
Articulation - Lubrication
91
Steering Joint - Lubrication
91
Tires - Air Pressure - Wheel Nuts - Tightening
92
Automatic Climate Control (Optional) - Inspection
92
Maintenance - 250H
95
Rear Axle Differential - Check Oil Level
95
Rear Axle Planetary Gears - Check Oil Level
95
Drum Gearbox - Checking the Oil Level
96
Drum Cartridge - Checking the Oil Level
96
Drum Cartridge - Cleaning the Ventilation Screw
97
Radiator - Check/Cleaning
97
Bolted Joints - Checking Tightening Torque
98
Rubber Elements and Fastening Screws - Check
98
Battery - Check Electrolyte Level
98
Battery Cell
99
Air Conditioning (Optional) - Inspection
99
Maintenance - 500H
101
Controls and Moving Joints - Lubrication
101
Fuel Pre-Filter - Cleaning
102
Diesel Engine - Oil and Filter Change
102
Steering Chain and Seat Bearing - Lubrication
103
Seat Bearing - Lubrication
104
Maintenance - 1000H
105
Hydraulic Filter - Replacement
105
Hydraulic Reservoir - Draining
106
Fuel Tank - Drainage
107
Rear Axle Differential - Oil Change
107
Rear Axle Planetary Gear - Oil Change
108
Air Conditioning (Optional) Fresh Air Filter - Change
108
Maintenance - 2000H
109
Hydraulic Reservoir - Oil Change
109
Drum Cartridge - Oil Change
110
Drum Gearbox - Oil Change
111
Forward/Reverse Lever - Lubrication
111
Steering Hitch - Check
112
Automatic Climate Control (Optional) - Overhaul
112
Compressor - Check (Optional)
113
Drying Filter - Check
113

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