Table Of Contents - Flowserve WIK Series User Instructions

1 INTRODUCTION AND SAFETY ................ 4
1.1 General ................................................. 4
1.2 CE marking and approvals ................... 4
1.3 Disclaimer ............................................. 4
1.4 Copyright .............................................. 4
1.5 Duty conditions ..................................... 4
1.6 Safety .................................................... 5
1.6.1 Summary of safety markings ................ 5
1.6.2 Personnel qualification and training ..... 5
1.6.3 Safety action ......................................... 5
1.6.4 Products used in potentially
explosive atmospheres ......................... 6
1.7 Safety labels ......................................... 8
1.8 Specific machine performance ............. 8
1.9 Noise level ............................................ 8
2 TRANSPORT AND STORAGE .................. 9
2.1 Consignment receipt and unpacking .... 9
2.1.1 Receipt inspection ................................ 9
2.1.2 Inboard and outboard bearing
shipping shims ...................................... 9
2.2 Handling ................................................ 9
2.3 Lifting .................................................. 10
2.3.1 Baseplate-mounted pump and driver . 10
2.3.2 Soleplate-mounted barrel pump ......... 10
2.3.3 Multistage internal assembly:
Cartridge Barrel pump ........................ 11
2.3.4 Multistage rotor ................................... 11
2.3.5 Multistage shaft .................................. 12
2.4 Storage ............................................... 12
2.4.1 Pump preservative standards ............. 12
2.4.2 Rotor preservative standards ............. 13
2.4.3 Depreserving ...................................... 14
2.5 Recycling and end of product life ....... 14
3 PUMP DESCRIPTION .............................. 14
3.1 Configurations..................................... 14
3.2 Name nomenclature ........................... 14
3.3 Design of major parts ......................... 14
3.3.1 Cartridge Assembly ............................ 14
3.3.2 Intermediate cover diffuser ................. 14
3.3.3 Suction spacer casing and
discharge spacer casing. .................... 15
3.3.4 Wearing rings and bushings ............... 15
3.3.5 Impellers ............................................. 15
3.3.6 Bearings .............................................. 15
3.3.7 Shaft seals .......................................... 15
3.3.8 Lube oil system ................................... 15
3.3.9 Seal piping .......................................... 15
3.3.10 Baseplates .......................................... 15
3.3.11 Drivers ................................................ 15
3.3.12 Special tools ....................................... 15
3.3.13 Interference fit. .................................... 15
3.4 Performance and operating limits ....... 15
WIK USER INSTRUCTIONS ENGLISH BO2662 5/09

TABLE OF CONTENTS

4 INSTALLATION......................................... 15
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.4
4.4.1
4.4.2
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
4.6
4.6.1
4.6.2
4.6.3
4.6.3.1 Carbon steel piping ............................. 24
4.7
4.8
4.8.1
4.8.2
4.8.3
4.8.4
4.9
5 COMMISSIONING STARTUP,
OPERATION AND SHUTDOWN .............. 29
5.1
5.1.1
5.1.2
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.3
5.4
5.5
5.6
5.7
5.8
5.8.1
5.8.2
Page 2 of 76
Location ............................................... 15
Part assemblies ................................... 16
Leveling Tools and equipment ............ 16
One baseplate for entire train of
units ..................................................... 16
Baseplates in train ............................... 17
Foundation .......................................... 17
Level the baseplate ............................. 17
Grouting ............................................... 17
Grouting with cement and sand .......... 17
Grouting with epoxy............................. 18
Initial alignment ................................... 19
Alignment tools and equipment ........... 19
Alignment accuracy ............................. 19
Reasons for field alignment of pump
and driver ............................................ 19
Alignment preconditions ...................... 19
Installing coupling ................................ 20
Alignment procedure ........................... 20
Piping .................................................. 22
Recommendations and notes for
piping connects ................................... 22
Installing nozzle extensions ................ 23
Seal piping flushing and cleaning ........ 24
Electrical connections.......................... 24
Final shaft alignment check ................. 24
Setting driver shaft end space ............. 25
Tapping driver mount pads ................. 25
Cold alignment .................................... 26
Hot alignment ...................................... 28
Protection systems .............................. 29
Precommissioning procedure .............. 29
Readying and servicing driver ............. 29
Readying and servicing pump and
auxiliary systems ................................. 29
Pump lubricants ................................... 31
Lubricating oil ...................................... 31
Lube oil change recommendations ..... 32
Oil specifications ................................. 32
Flushing and cleaning lube oil
system ................................................. 32
Impeller clearance ............................... 33
Direction of rotation ............................. 33
Guarding .............................................. 33
Priming and auxiliary supplies ............. 34
Starting the pump ................................ 34
Operation ............................................. 35
Checks and minor adjustments ........... 35
Operating at reduced capacity ............ 36