Flowserve PHL Series User Instructions
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Flowserve PHL Series User Instructions

Centrifugal pump
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PHL Centrifugal pump
Single stage horizontal centrifugal pump
PCN= 00079593 Ed. 10-10 E
These instructions should be read prior to installing, operating,
using and maintaining this equipment.
Компания ПромХимТех-
официальный дистрибьютор
насосов Flowserve
www.promhimtech.ru
Тел. 8 800 250-01-54
e-mail: zakaz@promhimtech.ru
USER INSTRUCTIONS
Page 1 of 31
Installation
Operation
Maintenance

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Summary of Contents for Flowserve PHL Series

  • Page 1 Компания ПромХимТех- официальный дистрибьютор насосов Flowserve www.promhimtech.ru Тел. 8 800 250-01-54 e-mail: zakaz@promhimtech.ru PHL Centrifugal pump USER INSTRUCTIONS Single stage horizontal centrifugal pump Installation PCN= 00079593 Ed. 10-10 E Operation Maintenance These instructions should be read prior to installing, operating, using and maintaining this equipment.
  • Page 2 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 CONTENTS 8 PARTS LIST AND DRAWINGS ......29 8.1 Typical Sectional drawing ......29 PAGE 8.2 Typical Parts list ..........30 1 INTRODUCTION AND SAFETY ......3 8.3 General arrangement drawing ...... 30 1.1 General ............

  • Page 3: Introduction And Safety

    The failure to properly select, install or use authorised These instructions are intended to facilitate Flowserve parts and accessories is considered to be familiarization with the product and its use. Operating misuse. Damage or failure caused by misuse is not the product in compliance with these instructions is covered by Flowserve's warranty.

  • Page 4: Handling Components

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 1.6 Safety NEVER DO MAINTENANCE WORK WHEN THE UNIT IS CONNECTED TO POWER 1.6.1 Summary of safety markings These User Instructions contain specific safety markings GUARDS MUST NOT BE REMOVED WHILE where non-observance of an instruction would cause THE PUMP IS IN OPERATION hazards.
  • Page 5 Flowserve in writing, so that their force, due to internal pressure, Where Flowserve has supplied only the bare shaft acts on the pump flange. pump, the Ex rating is only applicable to the pump.
  • Page 6 - check which is lower) area must be well ventilated. 85 °C (185 °F) Consult Flowserve 100 °C (212 °F) Consult Flowserve 135 °C (275 °F) 115 °C (239 °F) * 1.6.4.5 Preventing sparks...

  • Page 7: Nameplate And Warning Labels

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 To avoid potential explosion hazards during maintenance, the tools, cleaning and painting materials used must not give rise to sparking or adversely affect the ambient conditions. Where there is a risk from such tools or materials, maintenance must be conducted in a safe area.

  • Page 8: Specific Machine Performance

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 1.8 Specific machine performance Pump noise level is dependent on a number of factors - the type of motor fitted, the operating capacity, pipework For performance parameters see section 1.5, Duty design and acoustic characteristics of the building. conditions.

  • Page 9: Transport And Storage

    Any shortage and or damage shall be reported immediately to Flowserve Pump Division and received in writing within one month of receipt of the equipment. Claims coming in afterwards cannot be accepted.

  • Page 10: Pump Description

    Nominal suction branch size (cm) type may influence these data. If required, a definitive statement for your particular application can be Nominal discharge branch size (cm) obtained from Flowserve. Specific hydraulic design 3.4.1 Operating limits The typical nomenclature above is the general guide Pumped liquid temperature limits* up to +450 ºC (842 ºF)

  • Page 11: Installation

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 4 INSTALLATION  do not place the pump unit on the base until it is completely set;  fill the recesses with water at least 24 hours Equipment operated in hazardous locations shall before grouting the foundation bolts.
  • Page 12 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10   Fill the space between the filler blocks and the Retract all foundation bolts and check that the foundation frame with filler plates. foundation frame is level in all directions with  Check that the bolts fit easily into the bolt holes of an accuracy of 0.05 mm/m the flanges.

  • Page 13: Initial Alignment

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 4.5.2.1.1 Types of misalignment There are two types of shaft misalignment: angular and offset. Therefore, two sets of measurements and corrections are required. Both types of misalignment can occur in horizontal and vertical planes and are present in most applications.
  • Page 14 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 Parallel 0.05 mm (0.002 in.) TIR Angular 0.025 mm (0.001 in.) TIR CHECK FOR SOFT FOOT Pumps with thick flanged non-spacer couplings can This is a check to ensure that there is no undue stress be aligned by using a straight-edge across the on the driver holding down bolts;...
  • Page 15 The allowable forces and moments are also listed in the addendum (Tab 1). 4.6.5 Auxiliary piping Refer to Flowserve for other configurations. Mount the flanges of the pipes and pump so that they 4.6.5.1 Drains are parallel with a tolerance of 0.1 mm.

  • Page 16: Electrical Connections

    Consult separate User electrical engineer to carry out the work. Instructions and/or Flowserve if unsure of correct method or arrangement. 4.8 Protection systems For pumping hot liquids, to avoid seal damage, it is...

  • Page 17: Pre-Commissioning Procedure

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 5.1 Pre-commissioning procedure 5.7 Warming-up instructions for hot BEFORE START-UP REMOVE pumps TEMPORARY RUBBER GASKET ABOVE SEAL DRIVE COLLAR. 5.7.1 Prefix GASKET CAN BE EASILY REMOVED BY USING A For pumps with a duty temperature above 200 KNIFE OR SCISSOR TO MAKE A RADIAL INCISION.

  • Page 18: Running The Pump

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 5.9.3 Bearings Do not run the pump with the outlet valve closed for a period longer than 30 seconds. If the pumps are working in a potentially h) If NO pressure, or LOW pressure, STOP the explosive atmosphere, temperature or vibration pump.

  • Page 19: Stopping And Shutdown

    Also for a given flow rate the power absorbed increases with increased viscosity, and reduces with reduced viscosity. It is important that checks are made with your nearest Flowserve office if changes in viscosity are planned. 5.11.3 Pump speed...

  • Page 20: Maintenance Schedule

    Ensure equipment complies with the protection. recommendations in this manual. c) Contact Flowserve if the problem persists. Do not spray air or compressed inert gas on skin. 6.1.1 Routine inspection (daily/weekly) Do not direct an air or gas jet towards other people.

  • Page 21: Spare Parts

    A typical range of tools that will be required to maintain these pumps is listed below. 6.2.1 Ordering of spares Flowserve keep records of all pumps that have been Readily available in standard tool kits, and supplied. When ordering spares the following...

  • Page 22: Setting Impeller Clearance

    This type of packing may only be used once. Dispose of the packing ring in Before dismantling the pump for the proper way. overhaul, ensure genuine Flowserve replacement parts are available. Refer to sectional drawings for part numbers and 6.7.5 Removing the bearing bracket identification.
  • Page 23 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 6.7.6 Removing the mechanical seal 6.7.8 Removing the impeller wearing rings This procedure describes removal of the mechanical The impeller wearing rings [2300.1/2] have been seal from the casing cover. shrunk or pressed onto the impeller during assembly.

  • Page 24: Examination Of Parts

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10  6.7.13 Removing the bearings from the shaft Put the spring washer (6545) on the pump shaft This procedure describes removing the radial roller for the radial roller bearing. bearing and the axial ball bearing from the pump shaft. ...
  • Page 25 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 [6570.3] do not protrude above the surface of the [6570.2] do not protrude above the surface of throat bush and the casing cover. the case wearing ring and the diffuser plate.  Tap screw thread into the 3 holes and remove the ...
  • Page 26 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10  Clean internally machined surfaces which come into contact with liquid and surfaces where there is only a narrow gap between them and other finished surfaces. Treat these surfaces with e.g. Molykote G (spray or paste). 4590.1 ...

  • Page 27: Faults; Causes And Remedies

    Shaft bent. Check shaft runouts are within acceptable values. CONSULT FLOWSERVE. Rotating part rubbing on stationary part internally. Check and CONSULT FLOWSERVE, if necessary. Bearings worn Replace bearings. Wearing ring surfaces worn. Replace worn wear ring/surfaces.
  • Page 28 P u m p d o e s no t d el i v e r l i q u i d PROBABLE CAUSES POSSIBLE REMEDIES Impeller damaged or eroded. Replace or CONSULT FLOWSERVE for improved material selection. Leakage under sleeve due to joint failure. Replace joint and check for damage.

  • Page 29: Parts List And Drawings

    PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 8 PARTS LIST AND DRAWINGS 8.1 Typical Sectional drawing Ref.no. Description Ref.no. Description 1100 Casing 4590.2 Gasket 1221 Casing cover 4590.3 Gasket 1410 Diffuser 4610 O-ring 1500.1 Casing wear ring 6515 Drain plug 1500.2 Casing wear ring 6522...

  • Page 30: Other Relevant Documentation And Manuals

    User Instructions. 10.2 Change notes If any changes, agreed with Flowserve Pump Division, are made to the product after its supply, a record of the details should be maintained with these User Instructions.
  • Page 31 PHL USER INSTRUCTIONS ENGLISH 00079593 – 10/10 FLOWSERVE REGIONAL SALES OFFICES: USA and Canada Flowserve Corporation Pump Your Flowserve factory contacts: 5215 North O’Connor Blvd., Suite 2300 Irving, Texas 75039-5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Flowserve B.V.

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