Table of Contents
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Table of Contents
Related Manuals for Bosch FWA 43 Series
Summary of Contents for Bosch FWA 43 Series
- Page 1 FWA 43xx / FWA 44xx en Maintenance instructions Wheel alignment system...
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Page 2: Table Of Contents
Mess box in the device 12.2.2 Using software program CCD server Splitter box in the device 12.3 Change in transmission channel of mess box 31 Fan mess box Power supply board Potentiometer- Setting 1 690 326 006 2008-8-25 Robert Bosch GmbH... - Page 3 14.8.5 Version check in case of Flashwriter 14.8.6 Update of the communication processor 14.8.7 Update of the measuring processors 14.8.8 Special handling of individual measuring processors 14.8.9 Updating the cameras 14.8.10 Settings/FlashWriter 14.8.11 Special instructions and error messages Robert Bosch GmbH 1 690 326 006 2008-8-25...
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Page 4: Symbols Used
Intermediate result – an intermediate r esult is displayed during a procedure. Final result – the final result is displayed at the end of the procedure. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 5: Devices Description
Connection cable, or off. Universal quick holder, a set of mechanical wheel bases, Steering wheel clamp, Brake lock Standard software packet with target data. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 6: Technical Data
80 GB drive Floppy 3.5“ DVD/CD-RW drive Combo BTC 48x Graphic card On Board Sound card On Board Network interface card On Board 6 x USB 2.0 2 x front, 4 x behind 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 7: Pc-Computer Unit
4 COM 2 (serial 9 pin) 5 USB 6 Monitor ( VGA 15 pin) 7 COM 1 (serial 9 pin) 8 Keyboard PS/2 9 On/Off switch 10 Voltage converter 110 V /230 V 11 Network connection Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 8: Dongle
Function memory of dongle and can be carried out exclusively The hardware license number of the axial cutter in Bosch plant. computer is stored in the dongle. Each license number is assigned only once. In case Without the dongle (or faulty dongle ) just a demo... -
Page 9: Functional Diagram
Functional diagram | FWA 43xx / FWA 44xx | 9 Functional diagram Cable format Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 10: Radio Format
10 | FWA 43xx / FWA 44xx | Functional diagram Radio format 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 11: Communication Processor
(MWA) sensors. Fig. 7: 1 Serial connection COM 2 from PC 2 DIP- Switch (not used) 3 Not assigned (for ex-works programming) 4 Connection to Splitter board Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 12: Functional Diagram Of Cable Splitter Box
12 | FWA 43xx / FWA 44xx | Communication processor Functional diagram of cable splitter box 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 13: Splitter Box (Cable)
Connection of input splitter box from PC/ Communication processor (KP) Fig. 8: Configuration of front side Delay fuse for 8 V DC 1.6 A Fig. 11: Configuration of right side Two connection of outlet splitter box Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 14: Splitter Board
+ 8 VDC for cable operation Fuse protection the 8 VDC with 2,0 AT + 5 VDC for radio module There are only conductor paths and clips on the board, no electronic components. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 15: Functional Diagram Of Mess Box
Measurement box (Radio) | FWA 43xx / FWA 44xx | 15 8.1.2 Functional diagram of mess box Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 16: Function
2 Socket for 2 PC (Null modem cable) 3 Power supply socket / line filter 4 Socket for multiple sockets Fig. 14: Configuration of front side of mess box 1 Delay fuse for 8 VDC 2 AT. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 17: Mess Box In The Device
12 VDC for the supply of temperature controlled fan. only when required. The setting of switch-on time is carried out on the power supply board with potentiometer R 16 Tadj. See also potentiometer - setting power supply board. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 18: Potentiometer- Setting
= Setting of operational amplifier - input ( = Safety switching to prevent overloading of power supply by short circuit or simultaneous battery-charging and cable operation. The power supply is only covered on battery charging or cable operation. 1 690 326 006 2008-8-25 Robert Bosch GmbH... - Page 19 197,0 189,8 182,6 175,6 168,6 150,0 161,8 155,0 148,4 141,8 135,3 129,0 100,0 122,7 116,6 110,5 104,5 98,6 92,9 50,0 87,2 81,6 76,1 70,7 65,4 60,3 55,2 50,2 45,3 T/°C 40,5 35,8 Robert Bosch GmbH 1 690 326 006 2008-8-25...
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Page 20: Charging Equipment Mwa
+ (breadth, length) in direction of front side of the vehicle Fig. 23: Mount receptacle on the vehicle Fig. 21: Mount receptacle MWA short on right side + (breadth, length) in direction of front side of the vehicle 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 21: Radio Box
The radio box contains a radio module with 433 MGz or 2.4 GHz. The radio module of measuring element (MWA) and the radio box are not identical in design. They differ in the position of aerial socket. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 22: Measuring Element
The green power-LED lights. Fig. 25: Measuring element radio version Fig. 27: Charging contact: Pin assignment Polarity: front charging contact = positiveback charging contact = negative Fig. 26: Measuring element cable version 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 23: Conductor Board Charging Electronics
Produce charging status, e.g. connect in cupboard. Remove battery cable from battery charging electronics (Fig 29.1). Measure voltage over breaking point ST5 and ST6. Balance with potentiometer P1 (Fig 29.6) according to the table values at room temperature. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 24: Battery: For Radio Version
4.2 V to the relay. Control measuring commands cameras, Receipt camera images, Allocating images to pixel values, Allocating pixel values with calibration values in angle values, Transmits angle values to KP. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 25: Functional Diagram Mwa
Measuring element | FWA 43xx / FWA 44xx | 25 11.4.2 Functional diagram MWA Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 26: Dip- Switch
Board layout according to functionalities For simple identification of different assembly variants, resistances are positioned on measuring processor. EASY: Conductor board for MWA without shaft encoder. SA: Conductor board for MWA with shaft encoder. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 27: Ccd Camera
5 Sign beam assumed opposite from MWA difference angle measurement by 20 degrees alone 6 Sign diode using MWA without electronic turn-tilt plate. 7 Objective 8 Sign beam assumed opposite to MWA Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 28: Technical Data / Features
The sign LED sends the sign beam to the opposite receives the sign beam of the opposite camera and the measuring element. downfall beam of the own downfall dispatch diode in pendular. Fig. 34: Flexible camera board front/ CAR 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 29: Adjustment Value
After changing the camera, the service technician must carry out a zero point adjustment. A calibre unit is required for zero point adjustment (Adjustment bars). The process is supported by user driven software. see 14.6. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 30: Keyboard Radio
5 Display of runout compensation 5 Display of save 6 Display of save 6 Display onblinking: Problem power supply 7 Display on 8 Display battery: off: Battery OK flashing: Battery reserve operation on: Battery charging operation 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 31: Operation Of Several Axial Cutter Device (Radio)
Change in transmission channel of mess box Instruction for software program CCD server and for changing the transmission channel in the mess box is found in section 14.11.3 and in online help of FWA 4xxx. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 32: Cable Overview
(KP) PIN 1 = green cable / measurement PIN 2 = white cable / data PIN 3 = yellow cable / + 5.00 V DC PIN 4 = brown cable / data 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 33: Splitter Board - Fitting Socket
PIN 3 = brown cable / measurement PIN 4 = white cable / 8 V 13.12 Splitter board +8.00 V DC Protection 1.6 AT splitter board PIN 1 = white cable +8 V DC Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 34: Measuring Processor - Fitting Sockets
Connecting cable for measuring element element with the cables; Build two cable loops left and right of the car (recommended). Make a U shaped cabling of the four measuring elements around the car. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 35: Operating System-Software
PC, please enter it in the fields and continue with "Next". " The installation shall be continued and ended. In the path: Start, Programs, FWA Tools, sellang; select the corresponding language in Windows for the "Multi-Language-Version". Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 36: Uninstalling Software
An HTML -log is displayed during installation. Besides the serial number of the equipment and the start and end time, installation of every document is recorded. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 37: Maintenance Function In The Main Program
Logging the system configuration Logging the system start Information about e.g. non-accessible sensors Information about e.g. interrupted working sections Logging user actions The tab "Runtime" displays the protocol of the current program runtime. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 38: Direct Angle Measurement
Transmitter power "-" regulation using communica- arranged camera. In the above example, the camera tion processor. "A" is as the possible originator. Transmitter power "0" adjustment and point-blank range, Transmitter power "1" for close range, 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 39: Adjustment Program (Calibration)
C:\<program files>\FWA-CCD\Wheel Aligner\Aligner\ General\protocol 14.7.3 Automatically created vehicle data The automatically created vehicle data is saved in the folder: Path ¶ C:\<program files>\FWA-CCD\WheelAligner\Aligner\ Targetdata\User Fig. 6: Breakdown of Steering axis inclination camera Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 40: Flashwriter
2 Switches to the next program step. 3 Ends the current program run and changes the start page. 4 Calls the settings dialogue. 5 Calls the help document. 6 Ends the FlashWriter program. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 41: Version Check In Case Of Flashwriter
3 Version of the Firmware included in the component. 4 Version of the Firmware available on the PC. 5 Symbol for cable operation. After updating the Firmware, a green status button should be displayed for all the components: Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 42: Special Handling Of Individual Measuring Processors
In error case, the screen page is displayed with a corresponding message. Check the connected equipment / result ¶ A subsequent check of the equipment is carried out and the result of the update is displayed. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 43: Additional Information
FlashWriters. Otherwise, it can happen that it is not recognised by the communication processor and the update is missing. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 44: Control Panel
With the help of the option 'Camera Data from', it can be determined whether the data should be read directly by the camera or should read its copy from the measuring processor. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 45: Functions Called Via "Actions
"Type and version info". Print... Printer Write Sensorhead Version Is available only in Service variants Writes the content of the field "Version" in the EEPROM of the selected measuring processors. Tab. 6: Options Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 46: Graph" Tab
Thus the problem can be solved, as calibration is not possible because the current value is invalid. Tab. 9: Further functions via Actions (Service variant) The options function only with the service version of the Sysmonitor. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 47: Camera Recovery Tool
Start of recovery with Write to camera. Further tips The following order shall be adhered to in case the lost camera data should be recovered and a firmware update should be carried out: Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 48: User Software
4 servers: ILSV Licence Demo Path/program file C:\<program files>\FWA-CCD\WheelAligner\Aligner Aligner.exe Program start Auto Start-Group File description ALIGNER.exe - Executable program file ALIGNER.ini - Configuration setting NIVEAU.ini - Configuration setting Inclination measuring device 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 49: Ccd Server
CCD.exe OutOfTolerance=600 600" =10’ angle minutes Tab. 14: Program start Only relevant settings are mentioned. Auto Start-Group File description CCD.EXE - Executable program file CCD.INI - Configuration settings of the CCD server Robert Bosch GmbH 1 690 326 006 2008-8-25... - Page 50 "Failed Queries" is thereby the number of failed a context menu, which opens in the taskbar with queries. a right click on the CCD server symbol. Fig. 17: Functions 1 690 326 006 2008-8-25 Robert Bosch GmbH...
- Page 51 3 Illustrates a brief explanation for the currently selected entry. 4 "Save" – button is active as soon as a value has been changed. After saving, the server shall be restarted. Robert Bosch GmbH 1 690 326 006 2008-8-25...
- Page 52 The display can be compared with the direct angle measurement in the main program. There is no error handling and the measured values are uncorrected. Thereby, a better evaluation of the status of the measuring system is possible. 1 690 326 006 2008-8-25 Robert Bosch GmbH...
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Page 53: Demo Server
DEMO.ini - Configuration settings of the demo server 2 "Queries" is the number of queries placed till date. 3 Displays the number of active clients. Configuration settings DEMO.ini [Settings] Entry Legend Port=1082 TCP/IP Port number Tab. 19: Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 54: License Server
If the serial number is not provided, then you will receive an error message. The target databank shall be closed and a verification is possible only in demo mode. Path/program files C:\<program files>\FWA-CCD\Licence Licence.exe Program start Autostart-Group 1 690 326 006 2008-8-25 Robert Bosch GmbH... - Page 55 Windows axle of the main program. You will receive an error measuring programs. message. The target databank shall be closed and a verification is possible only in demo mode. Robert Bosch GmbH 1 690 326 006 2008-8-25...
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Page 56: Ilsv Server
ILSV server. Service The program runs in background. Apparently through the white program symbol register book in the right taskbar. By right clicking on this symbol, a dialogue opens with the following entries. 1 690 326 006 2008-8-25 Robert Bosch GmbH... -
Page 57: Targetdataeditor
Path/program files C:\<program files>\FWA-CCD\RemoteControlEx RemoteControlEx.exe Program start Auto Start-Group File description RemoteControlEx.exe - Executable program file RemoteControlEx.ini - Configuration settings Further information are to be found in the Online Help FWA-CCD. Robert Bosch GmbH 1 690 326 006 2008-8-25... -
Page 58: Instruction Report
58 | FWA 43xx / 44xx | Instruction report Instruction report 1 690 326 006 2008-8-25 Robert Bosch GmbH... - Page 59 Instruction report | FWA 43xx / 44xx | 59 Robert Bosch GmbH 1 690 326 006 2008-8-25...
- Page 60 Robert Bosch GmbH Diagnostics Franz-Oechsle-Straße 4 73207 Plochingen DEUTSCHLAND www.bosch.com bosch.prueftechnik@bosch.com 1 690 326 006 | 2008-8-25...