Subscribe to Our Youtube Channel
Related Manuals for Schmalz SBX-C Series
Summary of Contents for Schmalz SBX-C Series
- Page 1 Innovative Vacuum for Automation Operating Instructions Area gripping system SBX-C 30.10.02.00604/02 | 10.2017 www.schmalz.com...
- Page 2 Published by © J. Schmalz GmbH, 10.2017 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law.
-
Page 3: Table Of Contents
Report damage ........................16 Packaging ........................16 Transport .........................17 Removing the system from the transport box ..............17 Start of operations ..................... 18 Start of operations ......................18 Suction bar ........................19 Pneumatic connection .....................19 Vacuum connection ......................19 Solenoid valves .......................19 Electrical connection .......................20 www.schmalz.com... - Page 4 Blower SBX-C 400 ......................35 Accessories ....................... 36 11.1 Accessories set .......................36 11.2 Optional accessories .......................36 Pneumatic Circuit Diagram................37 12.1 Ejector SBX-C 200 ......................37 12.2 Blower SBX-C 200 ......................37 12.3 Blower SBX-C 400 ......................38 Other Applicable Documents................39 4 | EN www.schmalz.com 30.10.02.00604/02...
-
Page 5: Safety Instructions
This warning informs the user of a risk that could result in damage to property if it is not avoided. ATTENTION Type and source of danger Consequence ► Remedial action General notes This symbol is used when important notes and information regarding use of the machine/the system/the device are provided. Note/Information 30.10.02.00604/02 www.schmalz.com EN | 5... -
Page 6: Prohibition Signs
Hand injury warning Electrical voltage 1.4 Mandatory symbols Explanation of the mandatory symbols used in the operating instructions. Icon Description Icon Description Observe the instructions Wear eye protection Use protective footwear Activate prior to maintenance or repair 6 | EN www.schmalz.com 30.10.02.00604/02... -
Page 7: General Safety Instructions
► The system must only be operated by trained personnel who have read and understood the operating instructions. ► The operating instructions are tailored to the scope of delivery from Schmalz. These operating instructions do not take into account any modifications to the system made by the customer. -
Page 8: Intended Use
Serial number The type, part number and year of manufacture are important information for identifying the device. They must always be specified when ordering replacement parts and making warranty claims or other inquiries about the device. 8 | EN www.schmalz.com 30.10.02.00604/02... -
Page 9: Product Description
Adjustments to the vacuum generator made by employees without the necessary qualifications can reduce the device’s load-bearing capacity or cause unexpected downtime. WARNING Adjustments to the vacuum generator by unqualified employees Serious personal injury ► Do not change the vacuum generator’s settings. 30.10.02.00604/02 www.schmalz.com EN | 9... -
Page 10: Design
5. Sealing mat 6. Vacuum connection 7. Cover 2.3.3 Blower/pump SBX-C 400 1. Cover 2. Connection plate 3. T-slot 4. Main body with integrated function modules 5. Sealing mat 6. Vacuum connection 7. Cover with venting unit 10 | EN www.schmalz.com 30.10.02.00604/02... -
Page 11: Suction Bar
The cylinder(s) is/are controlled by a pneumatic valve. The valve is switched electrically (DC 24 V) using an external controller. 2.3.7 Dust filter (Optional; integrated at the factory for ejectors) A dust filter is installed between the system and the vacuum generator to filter out dust. 30.10.02.00604/02 www.schmalz.com EN | 11... -
Page 12: Connection Plate
PRODUCT DESCRIPTION 2.3.8 Connection plate 1. Multi-pole plug 2. Pneumatic connection 3. Vacuum gauge (manometer) 2.3.9 Bottom of SBX-C 1. Sealing mat 2. Check valve 2.3.10 Separating and ventilation cylinders 1. Separating cylinder 2. Ventilation cylinder 12 | EN www.schmalz.com 30.10.02.00604/02... -
Page 13: Technical Data
*Sound level 78 dB(A) **With a vacuum of -0.25 bar and a fully covered gripper Dimensions Grid spacing Type Dimensions SBX-C 1040x200 35 25 SEM-150 225.5 1040 1234 SBX-C 1250x200 35 25 SEM-150 225.5 1250 1444 30.10.02.00604/02 www.schmalz.com EN | 13... -
Page 14: External Vacuum Generators (Blowers/Pumps) Sbx-C 200
*With a vacuum of -0.25 bar and a fully covered gripper **Depending on the vacuum generation used Dimensions Grid spacing Type Dimensions SBX-C 1040x200 35 25 SEM-150 187.5 1040 1234 SBX-C 1250x200 35 25 SEM-150 187.5 1250 1444 14 | EN www.schmalz.com 30.10.02.00604/02... -
Page 15: External Vacuum Generators (Blowers/Pumps) Sbx-C 400
*With a vacuum of -0.25 bar and a fully covered gripper **Depending on the vacuum generation used Dimensions Grid spacing Type Dimensions SBX-C 1040x400 35 25 SEM-150 187.5 1040 1234 SBX-C 1250x400 35 25 SEM-150 187.5 1250 1444 30.10.02.00604/02 www.schmalz.com EN | 15... -
Page 16: Transport And Assembly
4.1.3 Report damage After delivery of the shipment, damage due to faulty packaging or transport must be reported immediately to the carrier and J.Schmalz GmbH. 4.2 Packaging The system is transported in a transport box produced specifically for the system. -
Page 17: Transport
ATTENTION Storing the system on suction elements Material damage to the system ► The system may only be stored as described in the operating instructions. 30.10.02.00604/02 www.schmalz.com EN | 17... -
Page 18: Start Of Operations
Danger of slipping ► Do not release the load until it rests completely and safely on a secure surface. ► Do not come close to the load when releasing/depositing it and do not touch it. 18 | EN www.schmalz.com 30.10.02.00604/02... -
Page 19: Suction Bar
The pin assignments for control of the solenoid valves can be found in the pin assignment diagram (5.6). The functional sequence is described in detail for each suction bar type. (See 6.2) 30.10.02.00604/02 www.schmalz.com EN | 19... -
Page 20: Electrical Connection
0 V (blue) (valve 1 + 2) val (blue) (valve 3) n.c. n.c. ATTENTION Incorrectly connected compression fitting Reduced suction capacity/leakage ► The multi-pole plug’s compression fitting must be sealed securely and correctly during installation of the customer’s cable. 20 | EN www.schmalz.com 30.10.02.00604/02... -
Page 21: Operation
► Do not release the load until it rests completely and safely on a secure surface. ► Do not come close to the load when releasing/depositing it and do not touch it. ► Make sure that the workplace and surroundings are kept clean. 30.10.02.00604/02 www.schmalz.com EN | 21... - Page 22 ► Do not stand under the suspended load or the system. ► Do not place any body parts under the suspended load or the system. DANGER ► The system’s maximum permitted load must not be exceeded. 22 | EN www.schmalz.com 30.10.02.00604/02...
-
Page 23: Activation
Reset magnetic valve I (separating cylinder) after 2.5 seconds. Functional diagram Pretensioning Ansaugen Depositing 3 to 5 sec 1 to 2,5 sec Solenoid valve 1 (separating cylinder) Time Solenoid valve 2 (blow off) Time Solenoid valve 3 (Vacuum generator) Time 30.10.02.00604/02 www.schmalz.com EN | 23... -
Page 24: Blower/Pump Sbx-C 200
This open circuit ensures that the vacuum blower is cooled sufficiently. Functional diagram Pretensioning Ansaugen Depositing 3 to 5 sec 1 to 2,5 sec Solenoid valve 1 (separating cylinder) Time Solenoid valve 2 (Ventilation cylinder Time 24 | EN www.schmalz.com 30.10.02.00604/02... -
Page 25: Blower/Pump Sbx-C 400
This open circuit ensures that the vacuum blower is cooled sufficiently. Functional diagram Pretensioning Ansaugen Depositing 3 to 5 sec 1 to 2,5 sec Solenoid valve 1 (separating cylinder) Time Solenoid valve 2 (Ventilation cylinder Time 30.10.02.00604/02 www.schmalz.com EN | 25... -
Page 26: Storage
When storing the system (e.g. when it is switched off for the night), always use padding in the area of the end covers to prevent damage to the sealing mat. ATTENTION Incorrect storage of the system Material damage to the system ► The system may only be stored as described in the operating instructions. 26 | EN www.schmalz.com 30.10.02.00604/02... -
Page 27: Troubleshooting
(the coating on the inside of the cover must not be damaged!) Blower or pump operation: Have the blower or pump repaired (by the manufacturer) Incorrect direction of rotation of the Check connection; correct if necessary blower 30.10.02.00604/02 www.schmalz.com EN | 27... -
Page 28: Maintenance
► Do not touch hot components. ► Wear protective gloves. The blower or pump may not be opened during the warranty period. Opening them voids the warranty. (For exceptions, see the vacuum generator’s documentation (section 13, Other Applicable Documents)) 28 | EN www.schmalz.com 30.10.02.00604/02... -
Page 29: Maintenance Schedule
Check all load-bearing parts (e.g. suspension) for deformation, wear or other damage. Check the sealing mats for video wear, tears and leaks. Replace if necessary. www.schmalz.com/ sealing-foam- replacement General condition of the device Leak Test Check the storage and suction chambers for... -
Page 30: Cleaning Agents
Remove the sealing mat from the system. Clean the adhesive residues off of the system. (See 9.3, Cleaning agents). www.schmalz.com/ Peel the paper off the adhesive tape on the new sealing mat and sealing-foam- attach the new sealing mat to the system. -
Page 31: Check
2. Check whether the vacuum filter is blocked or dirty; if necessary, clean the filter cartridge or replace it. 3. Replace the seal on the separating cylinder/ventilation cylinder. 4. Check that the blower or pump is fully functional. 5. Check that the vacuum generator is fully functional. 30.10.02.00604/02 www.schmalz.com EN | 31... -
Page 32: Spare And Wearing Parts
Wearing parts are not covered by the warranty ATTENTION Incorrect disposal of the system or individual components Environmental damage ► Disposal according to national guidelines. 32 | EN www.schmalz.com 30.10.02.00604/02... -
Page 33: Ejector Sbx-C 200
10.01.20.01017 Check valve O-ring 10.07.08.00148 Plunger 10.01.20.00115 Check valve retaining ring 20.06.05.00026 * Items not shown **Number depends on the gripper length S= Spare part, W= Wearing part, WA= Wearing part assembly, contains wearing parts 30.10.02.00604/02 www.schmalz.com EN | 33... -
Page 34: Blower Sbx-C 200
10.01.20.01017 Check valve O-ring 10.07.08.00148 Plunger 10.01.20.00115 Check valve retaining ring 20.06.05.00026 * Items not shown **Number depends on the gripper length S= Spare part, W= Wearing part, WA= Wearing part assembly, contains wearing parts 34 | EN www.schmalz.com 30.10.02.00604/02... -
Page 35: Blower Sbx-C 400
10.01.20.01017 Check valve O-ring 10.07.08.00148 Plunger 10.01.20.00115 Check valve retaining ring 20.06.05.00026 * Items not shown **Number depends on the gripper length S= Spare part, W= Wearing part, WA= Wearing part assembly, contains wearing parts 30.10.02.00604/02 www.schmalz.com EN | 35... -
Page 36: Accessories
10.01.03.00175 FLK G1/2-IG G1/2-AG V 10.01.03.00207 (Flexolink, reinforced design) FLAN-PL (flange plate SBX-C 200) 10.01.10.05706 FLAN-PL (flange plate SBX-C 400) 10.01.10.05702 If you are combining FST-STARR and FST FLEX suspensions, we recommend consulting the manufacturer. 36 | EN www.schmalz.com 30.10.02.00604/02... -
Page 37: Pneumatic Circuit Diagram
Vacuum ejector Separating cylinder Blow off blue yellow blue yellow 12.2 Blower SBX-C 200 Ventilation cylinder Separating cylinder blue yellow blue/ Yellow yellow black Black black Blue/ blue/ yellow Yellow black black black blue yellow Black 30.10.02.00604/02 www.schmalz.com EN | 37... -
Page 38: Blower Sbx-C 400
PNEUMATIC CIRCUIT DIAGRAM 12.3 Blower SBX-C 400 Separating cylinder Ventilation cylinder yellow blue/ yellow blue black black yellow blue/ black black blue yellow 38 | EN www.schmalz.com 30.10.02.00604/02... -
Page 39: Other Applicable Documents
Operating instructions for heating system & water removal system 30.30.01._____ Operating instructions for blower type: ___________________ ____________ Operating instructions for pump type: ___________________ ____________ Operating instructions for ejector type: ___________________ ____________ Operating instructions for dust filter type: _________________ ____________ 30.10.02.00604/02 www.schmalz.com EN | 39... - Page 40 In short, easy-to-understand videos we explain the comprehensive functions offered by our products. Take a look, it’s worth it! www.schmalz.com/gewusst-wie Further services ranging from consultation to training can be found at www.schmalz.com/services J. Schmalz GmbH Johannes-Schmalz-Str. 1 D-72293 Glatten Tel. +49 (0) 7443 2403-0 Fax +49 (0) 7443 2403-259 schmalz@schmalz.de...
Need help?
Do you have a question about the SBX-C Series and is the answer not in the manual?
Questions and answers