Optimum OPTiturn TM 4010 Operating Manual
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Optimum OPTiturn TM 4010 Operating Manual

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OPTIMUM
M A S C H I N E N - G E R M A N Y
Operating Manual
Version 1.0.1
Lathe
Part no. 3403040
3403045
GB

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Summary of Contents for Optimum OPTiturn TM 4010

  • Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0.1 Lathe Part no. 3403040 3403045...

  • Page 2: Table Of Contents

    OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Type plates ...............................7 Safety instructions (warning notes)......................8 1.2.1 Classification of hazards .......................8 1.2.2 Pictograms ............................8 Intended use .............................9 Reasonably foreseeable misuses......................10...
  • Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y 3.3.1 Load suspension point ........................ 25 3.3.2 Gravity of the machine ........................ 25 3.3.3 Lifting with a forklift........................25 3.3.4 Lifting by crane..........................26 Installation and assembly ........................
  • Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y 4.17 Lathe chuck K11-200/D5 ........................49 4.17.1 Basic safety instructions ......................49 4.17.2 Calculating the required clamping force for a given speed ............50 4.17.3 Clamping force-speed diagram - Lathe chuck K11-200/D5 ............51 4.17.4 Clamping jaw centrifugal force ....................51...
  • Page 5 OPTIMUM M A S C H I N E N - G E R M A N Y 7.31 Schaltplan - Wiring diagram 2 - 3 ......................106 7.32 Schaltplan - Wiring diagram 3 - 3 ......................107 Malfunctions Appendix Copyright ..............................
  • Page 6 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.

  • Page 7: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety Glossary of symbols provides further instructions   calls on you to act listings  This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions, ...

  • Page 8: Safety Instructions (Warning Notes)

    M A S C H I N E N - G E R M A N Y INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt, Germany Email: info@optimum-maschinen.de...

  • Page 9: Intended Use

    We expressly point out that the guarantee will expire, if any constructive, technical or proce- dural changes are not performed by the company Optimum Maschinen Germany GmbH. It is also part of the intended use that you TM4010 | TM4010D Version 1.0.1 dated 2018-01-31...

  • Page 10: Reasonably Foreseeable Misuses

      "Technical specification“ on page 20 In order to achieve optimum cutting performance, it is essential to choose the right turning tool, feed, tool pressure, cutting speed and coolant. WARNING! Extremely severe injuries due to non-intended use.

  • Page 11: Potential Dangers That Can Be Caused By The Lathe

    OPTIMUM M A S C H I N E N - G E R M A N Y Potential dangers that can be caused by the lathe The lathe has been tested for operational safety. The construction and type are state of the art.

  • Page 12: Authorized Persons

    OPTIMUM M A S C H I N E N - G E R M A N Y may only be performed by an operator if they are described in these instructions and if the oper- ator has been specifically trained to perform them by the operating company.

  • Page 13: Operator Positions

    OPTIMUM M A S C H I N E N - G E R M A N Y Must only be performed by a qualified electrician or person working under the instructions  and supervision of a qualifiedelectrician. Before starting work on electrical parts or operating agents, following measures are to be ...

  • Page 14: Lockable Main Switch

    OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Although the isolating safety devices provided and delivered with the machine are designed to reduce the risks of workpieces being ejected or parts of tools or workpieces...

  • Page 15: Chip Guard Shield

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.9.5 Chip guard shield Polycarbonate windows Polycarbonate viewing window in chip protection, must be visual inspected by the customer responsible personnel at regular intervals to guarantee the operational safety of the machine.

  • Page 16: Personnel Protective Equipment

    OPTIMUM M A S C H I N E N - G E R M A N Y Functional check Equipment Check Emergency-stop push After activating the emergency stop mushroom button, the control voltage on button the lathe will shut off. The spindle continues to rotate for a while, depending on the mass moment of inertia of the spindle and workpiece.

  • Page 17: Safety During Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y Do not work on the lathe if your concentration is reduced, for example, because you are  taking medication. Observe the accident prevention regulations issued by your Employers Liability Insurance ...

  • Page 18: Accident Report

    M A S C H I N E N - G E R M A N Y 1.14 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses).
  • Page 19 OPTIMUM M A S C H I N E N - G E R M A N Y TM4010 | TM4010D Version 1.0.1 dated 2018-01-31 Translation of the original instructions Page 19...

  • Page 20: Technical Specification

    OPTIMUM M A S C H I N E N - G E R M A N Y Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. TH4010 TH4010D Electrical connection...

  • Page 21: Emissions

    OPTIMUM M A S C H I N E N - G E R M A N Y TH4010 TH4010D Coolant system Coolant tank 11 litres Delivery height of pump [ m ] Max. Flow rate [ L / min ]...
  • Page 22 OPTIMUM M A S C H I N E N - G E R M A N Y This information about the noise emission should, however, allow the machine operator to eval- uate the hazards and risks more easily. CAUTION! Depending on the total noise exposure and the basic threshold values, machine operators must wear appropriate hearing protection.

  • Page 23: Dimensions, Installation Plan

    2.13 Dimensions, installation plan 1325 1850 Schwerpunkt / Centre of gravity Electrical connection...

  • Page 24: Delivery, Interdepartmental Transport, Unpacking

    OPTIMUM M A S C H I N E N - G E R M A N Y Delivery, interdepartmental transport, unpacking INFORMATION The lathe is delivered pre-assembled. Unpacking the machine Transport the lathe in its packing crate to a place near its final installation location with a forklift before unpacking it.

  • Page 25: Load Suspension Point

    OPTIMUM M A S C H I N E N - G E R M A N Y 3.3.1 Load suspension point 3.3.2 Gravity of the machine  "Dimensions, installation plan“ on page 23 3.3.3 Lifting with a forklift Forklift truck Steel rod ...

  • Page 26: Lifting By Crane

    OPTIMUM M A S C H I N E N - G E R M A N Y 3.3.4 Lifting by crane Traverse Lifting slings, Round slings Steel rod  If necessary, disassemble the splash board on the lathe. ...

  • Page 27: Cleaning The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y The work area for operation, maintenance and repair must not be restricted. INFORMATION In order to attain good functionality and a high processing accuracy as well as a long service life of the machine, the place of installation should fulfil certain criteria.

  • Page 28: Anchor-Free Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Anchor-free assembly INFORMATION Vibration dampers are not included in the scope of delivery. ATTENTION! Insufficient rigidity of the ground leads to superposition of vibrations between the lathe and the ground (natural frequency of the components).
  • Page 29 OPTIMUM M A S C H I N E N - G E R M A N Y  Drawing "Dimensions, installation plan“ on page 23 Detail C Kontermutter Stellschraube DIN 529 M12 x 120 1325 TM4010 | TM4010D Version 1.0.1 dated 2018-01-31...

  • Page 30: Aligning Of The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y 3.6.3 Aligning of the machine Once the bases are in place proceed to level according to the following description:  Fit precision spirit levels on the cross slide.

  • Page 31: Fill With Coolant

    Risk from using improper workpiece clamping materials or operating the machine at an inadmissible speed. Only use the tool clamping devices (e.g. lathe chuck) that were delivered with the machine or those offered by OPTIMUM as optional equipment. Only use tool clamping devices in the intended admissible speed range. Electric three-phase connection ...

  • Page 32: Warming Up The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y current switch or at the connection in the control cabinet must be exchanged. The guarantee will become null and void if the machine is connected incorrectly.

  • Page 33: Operation

    OPTIMUM M A S C H I N E N - G E R M A N Y Operation Control and indicating elements Pos. Designation Pos. Designation Selector lever speed adjustment Change wheel and feed table Control panel Selector lever feed gear...

  • Page 34: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety Commission the lathe only under the following conditions: The lathe is in proper working order.  The lathe is used as prescribed.

  • Page 35: Switching On The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y Switching on the machine  Switch on the main switch.  Switch the control on. The control lamp for operation must be on.

  • Page 36: Feed

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.10 Feed The selector levers are used to set the feed or the pitch required for the thread-cutting. ATTENTION! Only adjust gear settings when the lathe is being completely stopped.

  • Page 37: Exchange, Change Of Position Of The Change Gears

    OPTIMUM M A S C H I N E N - G E R M A N Y Adjusting threads Example: Thread pitch 1.75 mm per revolution  Set selection lever to A - C - 4 - R ...

  • Page 38: Inch Thread Cutting Table

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.11.3 Inch thread cutting table INFORMATION With gear 127, 1 inch can always be displayed [ 127 / 5 = 25,4 ].

  • Page 39: Tool Holder

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.12 Tool holder Clamp the lathe tool into the tool holder. The lathe tool needs to be clamped as short and tight as possible when turning in order to be able to absorb the cutting force during the chip formation well and reliably.

  • Page 40: Lathe Spindle Fixture

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.13 Lathe spindle fixture DIN ISO 702-2 Nr. 5 (Camlock) WARNING! Do not clamp any workpieces that exceed the permitted chucking capacity of the lathe chuck.

  • Page 41: Lathe Chuck

    OPTIMUM M A S C H I N E N - G E R M A N Y Adjusting the Camlock bolts to the workpiece holder  Detach the safety screw. Reference  Turn the Camlock bolt by one complete...

  • Page 42: Influencing Factors That Significantly Impact The Tensioning Force

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.13.4 Influencing factors that significantly impact the tensioning force Clamping jaw centrifugal force To calculate the required tensioning force for processing a workpiece, the centrifugal force of the clamping jaws must be taken into account.

  • Page 43: Lathe Chuck Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.13.5 Lathe chuck maintenance A crucial prerequisite for fault-free functionality of a lathe chuck is regular and thorough lubrica- tion of the sliding surfaces. This prevents the reduction of tensioning force and premature wear and tear.

  • Page 44: Mounting Workpiece Holder

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.13.7 Mounting workpiece holder Centering point  Clean the taper bore of the lathe spindle holding fixture.  Clean the reducing bush and the taper of the cen- tring point.

  • Page 45: General Operating Instructions

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.15 General operating instructions 4.15.1 Longitudinal turning In the straight turning operation, the tool feeds parallel to the axis of rotation of the workpiece.

  • Page 46: Turning Between Centres

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.15.4 Turning between centres CAUTION! When clamping workpieces between the tips of the lathe while using a lathe dog, the existing lathe chuck protection must be replaced with a circular lathe chuck protection.

  • Page 47: Thread Cutting

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.15.6 Thread cutting The thread cutting process requires that the operator has a good knowledge of turning and suf- ficient experience. NOTES! Example of an external thread: The workpiece diameter must have been turned to the diameter of the desired thread.

  • Page 48: Coolant Equipment

    Consider this fact when selecting your cool- ing lubricant. The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub- sequent damages due to unsuitable cooling lubricants. The flashpoint of the emulsion must be higher than 140°C.

  • Page 49: Lathe Chuck K11-200/D5

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.17 Lathe chuck K11-200/D5 DANGER! Regularly check the clamping force by inserting a power meter in the lathe chuck. DANGER! The lathe chuck protection is designed to reduce the risk of workpieces or fractions of them being expelled from the machine, but not to remove them entirely.

  • Page 50: Calculating The Required Clamping Force For A Given Speed

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.17.2 Calculating the required clamping force for a given speed The initial clamping force F is the total force impacting radially on the workpiece via the jaws due to actuation of the lathe chuck during shutdown.

  • Page 51: Clamping Force-Speed Diagram - Lathe Chuck K11-200/D5

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.17.3 Clamping force-speed diagram - Lathe chuck K11-200/D5 Speed n [rpm] Required minimum clamping force 33% Tightening torque with key 150Nm Tightening torque with key 250Nm...
  • Page 52 OPTIMUM M A S C H I N E N - G E R M A N Y Base tensioning force Required minimum tensioning force Workpiece is released uncontrollably Speed The required effective clamping force for machining F is calculated from the product of the...
  • Page 53 OPTIMUM M A S C H I N E N - G E R M A N Y The centrifugal torque of the base jaws M can be found in the data of the lathe chuck. The centrifugal torque of the top jaws M is calculated.

  • Page 54: Technical Data Of Lathe Chuck

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.17.5 Technical data of lathe chuck Type K11-200/D5 3442764 Flange DIN ISO 702-2 no. 5 ( Camlock ) maximum clamping diameter [ mm ]...

  • Page 55: Cutting Speeds

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Cutting speeds Selecting the cutting speed The variety of factors makes it impossible to present universal indications about the "correct“ cutting speed.

  • Page 56: Table Cutting Speeds

    Table cutting speeds Reference values for cutting speeds in m/min when turning high speed steel and hard metal. (Excerpt from VDF 8799, Gebr. Boehringer GmbH, Göppingen) Tensile Infeed f in mm/rev. and setting angle k strength 0.063 0.16 0.25 0.63 Material Cutting material High-speed steel...

  • Page 57: Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection  Maintenance  Repair  of the lathe. ATTENTION! Properly performed regular maintenance is an essential prerequisite for ...

  • Page 58: Cleaning

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.1.3 Cleaning CAUTION! Use a chip hook for removal of chips and wear suitable protective gloves. Check up, inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions.
  • Page 59 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? Excessive clearance in the slideways can be reduced by read- justing the tapered gibs.  Turn the take-up screw clockwise. The tapered gib is moved to the rear and reduces the clearance of the corre- sponding slideway.
  • Page 60 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  Check the oil level in the inspection glass of the feed gear,  of the apron, ...
  • Page 61 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  For oil change use an appropriate collecting container with sufficient capacity. Oil change  Unscrew the screw from the drain hole.
  • Page 62 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  For oil change use an appropriate collecting container with sufficient capacity.  Dissassemble the cover.  Unscrew the screw from the drain hole.
  • Page 63 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How?  If the tailstock clamping wears off. Shorten the clamping distance by adjusting the nut below the tailstock.

  • Page 64: Lubricating And Cleaning The Lathe Chuck

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. The company Optimum Maschinen Germany GmbH does not take any liability nor does it guar- antee against damage and operating malfunctions resulting from failure to observe this operat- ing instructions.

  • Page 65: Cooling Lubricants And Tanks

    OPTIMUM ® M A S C H I N E N - G E R M A N Y Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant.

  • Page 66: Inspection Plan For Water-Mixed Cooling Lubricants

    OPTIMUM ® M A S C H I N E N - G E R M A N Y 6.5.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment...

  • Page 67: Ersatzteile - Spare Parts - Tm4010 - Tm4010D

    OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - TM4010 - TM4010D Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.

  • Page 68: Maschinenbett - Machine Bed

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.4 Maschinenbett - Machine bed 7-1: Maschinenbett - Machine bed DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...
  • Page 69 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Maschinenbett - Spare parts list machine bed Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Spritzwand Splash wall 034030401301...

  • Page 70: Antrieb, Steuerung - Actuation, Control

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.5 Antrieb, Steuerung - Actuation, control 7-2: Antrieb, Steuerung - Actuation, control DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...
  • Page 71 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Maschinenbett, Steuerung - Spare part list lathe bed, control Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Maschinenbett Lathe bed...

  • Page 72: Getriebe Spindelstock 1-6 - Headstock Gear 1-6

    OPTIMUM M A S C H I N E N - G E R M A N Y Getriebe Spindelstock 1-6 - Headstock gear 1-6 7-3: Getriebe Spindelstock 1-6 - Headstock gear 1-6 DE | GB TM4010 | TM4010D Originalbetriebsanleitung...

  • Page 73: Getriebe Spindelstock 2-6 - Headstock Gear 2-6

    OPTIMUM M A S C H I N E N - G E R M A N Y Getriebe Spindelstock 2-6 - Headstock gear 2-6 7-4: Getriebe Spindelstock 2-6 - Headstock gear 2-6 TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...

  • Page 74: Getriebe Spindelstock 3-6 - Headstock Gear 3-6

    OPTIMUM M A S C H I N E N - G E R M A N Y Getriebe Spindelstock 3-6 - Headstock gear 3-6 7-5: Getriebe Spindelstock 3-6 - Headstock gear 3-6 DE | GB TM4010 | TM4010D Originalbetriebsanleitung...

  • Page 75: Getriebe Spindelstock 4-6 - Headstock Gear 4-6

    OPTIMUM M A S C H I N E N - G E R M A N Y Getriebe Spindelstock 4-6 - Headstock gear 4-6 7-6: Getriebe Spindelstock 4-6 - Headstock gear 4-6 TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...

  • Page 76: Getriebe Spindelstock 5-6 - Headstock Gear 5-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.10 Getriebe Spindelstock 5-6 - Headstock gear 5-6 7-7: Getriebe Spindelstock 5-6 - Headstock gear 5-6 DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...

  • Page 77: Getriebe Spindelstock 6-6 - Headstock Gear 6-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.11 Getriebe Spindelstock 6-6 - Headstock gear 6-6 7-8: Getriebe Spindelstock 6-6 - Headstock gear 6-6 TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...
  • Page 78 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Spindelstock - Spare parts list headstock Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Ablassschraube Drain plug 03402050108 Öleinfüllschraube...
  • Page 79 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Spindelstock - Spare parts list headstock Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Feder Spring 03402050241 Innensechskantschraube Socket head screw...

  • Page 80: Vorschubgetriebe 1-6 - Feed Gear 1-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.12 Vorschubgetriebe 1-6 - Feed gear 1-6 7-9: Vorschubgetriebe 1-6 - Feed gear 1-6 7.13 Vorschubgetriebe 2-6 - Feed gear 2-6 7-10: Vorschubgetriebe 2-6 - Feed gear 2-6...

  • Page 81: Vorschubgetriebe 3-6 - Feed Gear 3-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.14 Vorschubgetriebe 3-6 - Feed gear 3-6 7-11: Vorschubgetriebe 3-6 - Feed gear 3-6 TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...

  • Page 82: Vorschubgetriebe 4-6 - Feed Gear 4-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.15 Vorschubgetriebe 4-6 - Feed gear 4-6 7-12: Vorschubgetriebe 4-6 - Feed gear 4-6 DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...

  • Page 83: Vorschubgetriebe 5-6 - Feed Gear 5-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.16 Vorschubgetriebe 5-6 - Feed gear 5-6 7-13: Vorschubgetriebe 5-6 - Feed gear 5-6 TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...

  • Page 84: Vorschubgetriebe 6-6 - Feed Gear 6-6

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.17 Vorschubgetriebe 6-6 - Feed gear 6-6 7-14: Vorschubgetriebe 6-6 - Feed gear 6-6 DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...
  • Page 85 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Vorschubgetriebe - Spare part list feed gear Menge Grösse Artikelnummer Bezeichnung Designation Quantity Size Article no. Rillenkugellager Deep groove ball bearing GB/T276-94/6203 0406203.2R...
  • Page 86 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Vorschubgetriebe - Spare part list feed gear Menge Grösse Artikelnummer Bezeichnung Designation Quantity Size Article no. Innensechskantschraube Socket head cap screw...

  • Page 87: Wechselradgetriebe - Change Gear

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.18 Wechselradgetriebe - Change gear 7-15: Wechselradgetriebe- Change gear Ersatzteilliste Wechselradgetriebe - Spare parts list change gear Menge Grösse Artikelnummer Bezeichnung Designation...

  • Page 88: Schlosskasten 1-3 - Apron 1-3

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.19 Schlosskasten 1-3 - Apron 1-3 495-1 7-16: Schlosskasten 1-3 - Apron 1-3 DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...

  • Page 89: Schlosskasten 2-3 - Apron 2-3

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.20 Schlosskasten 2-3 - Apron 2-3 7-17: Schlosskasten 2-3 - Apron 2-3 TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31 Originalbetriebsanleitung...

  • Page 90: Schlosskasten 3-3 - Apron 3-3

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.21 Schlosskasten 3-3 - Apron 3-3 7-18: Schlosskasten 3-3 - Apron 3-3 DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...
  • Page 91 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Schlosskasten - Spare part list apron Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Richtungsanzeige Scale 03401000451 Schloßmuttergehäuse Apron nut housing 03401000452 Schloßmutter...
  • Page 92 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Schlosskasten - Spare part list apron Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Spannstift Spring pin GB 879-86 - 3 x 24...

  • Page 93: Planschlitten - Cross Slide

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.22 Planschlitten - Cross slide 611 612 644 645 7-19: Planschlitten - cross slide TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...

  • Page 94: Oberschlitten - Top Slide

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.23 Oberschlitten - Top slide 7-20: Oberschlitten - Top slide DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...
  • Page 95 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile Planschlitten, Oberschlitten - Spare parts list cross slide, top slide Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Nutenstein...
  • Page 96 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile Planschlitten, Oberschlitten - Spare parts list cross slide, top slide Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Oberteil Oberschlitten...

  • Page 97: Reitstock - Tailstock

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.24 Reitstock - Tailstock 742 708 7-21: Reitstock - Tailstock TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31 Originalbetriebsanleitung...
  • Page 98 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile Reitstock - Spare parts list tailstock Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Spindelmutter Spindle nut 03401000701 Spindel...

  • Page 99: Feststehehde Lünette - Steady Rest

    OPTIMUM M A S C H I N E N - G E R M A N Y Feststehehde Lünette - Steady rest 7.25 7-22: Feststehende Lünette - Steady rest TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31 Originalbetriebsanleitung...
  • Page 100 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile Feststehende Lünette - Spare parts steady rest Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. tity Rändelgriff Knurled handle 03401000801...

  • Page 101: Mitlaufende Lünette - Follow Rest

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.26 Mitlaufende Lünette - Follow rest 7-23: Mitlaufende Lünette - Follow rest Ersatzteile mitlaufende Lünette - Spare parts follow rest Menge Grösse...

  • Page 102: Drehfutterschutz - Chuck Protection

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.27 Drehfutterschutz - Chuck protection 7-24: Drehfutterschtz - Chuch protection Ersatzteile Drehfutterschutz - Spare parts chuck protection Menge Grösse Artikelnummer Bezeichnung Designation...

  • Page 103: Späneschutz - Chip Protection

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.28 Späneschutz - Chip protection 7-25: Späneschutz - Chip protection Ersatzteilliste Späneschutz - Spare part list chip protection Menge Grösse Artikelnummer Bezeichnung Designation Qty.

  • Page 104: Tm 4010D - Wegmeßsystem - Path Measurement System

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.29 TM 4010D - Wegmeßsystem - Path measurement system Ersatzteilliste Wegmeßsystem - Spare part list path measurement system Menge Grösse Artikelnummer Bezeichnung Designation Qty.

  • Page 105: Schaltplan - Wiring Diagram 1 - 3

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.30 Schaltplan - Wiring diagram 1 - 3 7-26: Schaltplan - Wiring diagram TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...

  • Page 106: Schaltplan - Wiring Diagram 3 - 3

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.31 Schaltplan - Wiring diagram 2 - 3 7-27: Schaltplan - Wiring diagram DE | GB TM4010 | TM4010D Originalbetriebsanleitung Version 1.0.1 2018-1-31...

  • Page 107: Schaltplan - Wiring Diagram 3 - 3

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.32 Schaltplan - Wiring diagram 3 - 3 7-28: Schaltplan - Wiring diagram TM4010 | TM4010D DE | GB Version 1.0.1 2018-1-31...
  • Page 108 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste elektrische Bauteile - Spare part list electrical components Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Digitalanzeige Digitale indicator DPA21...
  • Page 109 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 110 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut B, Kühlschmiermittel 5 L Gebinde, Artikel Nr. 3601751 Cooling lubricants EG Sicherheitsdatenblatt Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana Soluble Oil B Lubrifiants de refroidis- http://www.optimum-daten.de/ sement data-sheets/EG- Datenblatt_Aquacut-B.pdf oil-compare-list.fm...

  • Page 111: Malfunctions

    OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Cause/ Malfunction Solution possible effects Machine does not turn on • Position switch lathe chuck protection • Check position switch lathe chuck pro- switches the machine off.

  • Page 112: Appendix 9.1 Copyright

    OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total.

  • Page 113: Liability Claims/Warranty

    V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 114: Storage

    Example: not stackable - do not stack further packing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ified here .

  • Page 115: Decommissioning

    OPTIMUM M A S C H I N E N - G E R M A N Y 9.6.1 Decommissioning CAUTION! Disused machines need to be decommissioned in a professional manner in order to avoid later misuse and endangerment of the environment or persons.

  • Page 116: Disposal Via Municipal Collection Facilities

     Any experiences with the lathe which might be important for other users  Recurring malfunctions  Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de TM4010 | TM4010D...
  • Page 117 M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer / distributor Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany...
  • Page 118 OPTIMUM M A S C H I N E N - G E R M A N Y Index of the operating company ........12 User ..............12 Accident report ............. 18 Operation Tool holder ............39 Change gears Changing ............37 Power failure ............35 Changing of change gears ........

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