Optimum OPTiturn TM 4010 Manuals

Optimum OPTiturn TM 4010 Manuals

Manuals and User Guides for Optimum OPTiturn TM 4010. We have 1 Optimum OPTiturn TM 4010 manual available for free PDF download: Operating Manual

Optimum OPTiturn TM 4010 Operating Manual

Optimum OPTiturn TM 4010 Operating Manual (118 pages)

Brand: Optimum | Category: Lathe | Size: 5.02 MB

Table of Contents

Table of Contents
2
1 Safety

7
- Type Plates
  7
- Safety Instructions (Warning Notes)
  8
  - Classification of Hazards
    8
  - Pictograms
    8
- Intended Use
  9
- Reasonably Foreseeable Misuses
  10
  - Avoiding Misuse
    10
- Potential Dangers that Can be Caused by the Lathe
  11
- Qualification of Personnel
  11
- Operator Positions
  13
- Safety Measures During Operation
  13
- Safety Devices
  13
- Safety Check
  15
- Personnel Protective Equipment
  16
- For Your Own Safety During Operation
  16
- Safety During Maintenance
  17
- Accident Report
  18
- Electronics
  18
- Inspection Deadlines
  18
2 Technical Specification

20
- Electrical Connection
  20
- Drive Motor Power
  20
- Headstock
  20
- Feeds and Pitches
  20
- Slides
  20
- Tailstock
  20
- Steady and Follow Rest
  20
- Emissions
  21
- Coolant System
  21
- Work Area, Weights
  21
- Environmental Conditions
  21
- Operating Material
  21
- Dimensions, Installation Plan
  23
3 Delivery, Interdepartmental Transport, Unpacking

24
- Unpacking the Machine
  24
- Scope of Delivery
  24
- Transport
  24
  - Load Suspension Point
    25
  - Gravity of the Machine
    25
  - Lifting with a Forklift
    25
  - Lifting by Crane
    26
  - Installation and Assembly
    26
    
    Installation Site Requirements
    26
  - Cleaning the Machine
    27
    
    Lubrication
    27
  - Anchor-Free Assembly
    28
    
    Dimension of Vibration Damper
    28
    
    Anchored Assembly
    28
    
    Aligning of the Machine
    30
  - Fill with Coolant
    31
  - First Commissioning
    31
  - Electric Three-Phase Connection
    31
  - Warming up the Machine
    32
  - Functional Check
    32
- 4 Operation
  
  33
  - Control and Indicating Elements
    33
  - Operation 4.1 Control and Indicating Elements
    33
  - Safety
    34
    
    Control Elements
    34
  - Switching on the Machine
    35
  - Switching the Machine off
    35
  - Resetting an Emergency Stop Condition
    35
  - Power Failure, Restoring Readiness for Operation
    35
  - Momentary Switch, Direct Run
    35
  - Speed Setting
    35
  - Turning Direction
    35
  - Feed
    36
    
    Feed Speed
    36
  - Tables for Thread Cutting
    36
    
    Metric Thread Cutting Table
    36
    
    Exchange, Change of Position of the Change Gears
    37
    
    Inch Thread Cutting Table
    38
  - Tool Holder
    39
  - Lathe Spindle Fixture
    40
    
    Fasten Workpiece Holder
    40
    
    Lathe Chuck
    41
    
    Influencing Factors that Significantly Impact the Tensioning Force
    42
    
    Lathe Chuck Maintenance
    43
    
    Clamping Long Workpieces
    43
    
    Mounting Workpiece Holder
    44
  - Tailstock
    44
    
    Cross-Adjustment of the Tailstock
    44
  - General Operating Instructions
    45
    
    Longitudinal Turning
    45
    
    Face Turning and Recessing
    45
    
    Fixing the Lathe Saddle
    45
    
    Turning between Centres
    46
    
    Turning Short Tapers with the Top Slide
    46
    
    Thread Cutting
    47
  - Coolant Equipment
    48
    
    Cooling Lubricants
    48
  - Lathe Chuck K11-200/D5
    49
    
    Basic Safety Instructions
    49
    
    Calculating the Required Clamping Force for a Given Speed
    50
    
    Clamping Force-Speed Diagram - Lathe Chuck K11-200/D5
    51
    
    Clamping Jaw Centrifugal Force
    51
    
    Technical Data of Lathe Chuck
    54
    
    Lubricating and Cleaning the Lathe Chuck
    54
5 Cutting Speeds

55
6 Maintenance

57
- Safety
  57
  - Preparation
    57
  - Restarting
    57
  - Cleaning
    58
- Check Up, Inspection and Maintenance
  58
- Lubricating and Cleaning the Lathe Chuck
  64
- Repair
  64
  - Customer Service Technician
    64
- Cooling Lubricants and Tanks
  65
  - Inspection Plan for Water-Mixed Cooling Lubricants
    66
7 Ersatzteile - Spare Parts - TM4010 - TM4010D

67

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