Fervi 0552 Use And Maintenance Manual

Professional bench grinder

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USE AND
MAINTENANCE MANUAL
Professional bench grinder
Art. 0552 and Art. 0552/400V
ORIGINAL INSTRUCTIONS

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Summary of Contents for Fervi 0552

  • Page 1 USE AND MAINTENANCE MANUAL Professional bench grinder Art. 0552 and Art. 0552/400V ORIGINAL INSTRUCTIONS...
  • Page 2 Manual on the date of issuance and listed herein; On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, see FERVI for information about modifications that could be implemented. REV. 3 April 2014...
  • Page 3: Table Of Contents

    Positioning and fastening on the bench ..............14 Installation of screens and workpiece holder brackets ..........15 Connection to the extraction system................16 Connecting the power plug and start-up test (Art. 0552) ........... 16 SAFETY DEVICES ON THE MACHINE ............17 Electrical safety devices ....................17 "Mechanical"...
  • Page 4 MACHINES AND ACCESSORIES SPARE PARTS ..................27 DISPOSAL OF PARTS AND MATERIALS ..........28 WAREHOUSE STORAGE................. 29 WIRING DIAGRAM ................30 14.1 Art. 0552........................30 14.2 Art. 0552/400V......................31 LIST OF PARTS ..................32 Page 4 of 33...
  • Page 5: Introduction

    The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the Professional bench grinder Art. 0552 and Art. 0552/400V and create a sense of responsibility and knowledge of the possibilities and limits of the device entrusted to the operator.
  • Page 6: Preface

    MACHINES AND ACCESSORIES RAPHIC REPRESENTATION OF SAFETY OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader / user for the proper and safe use of the machine: Pay attention This highlights behavioural rules to prevent damage to the machine and/or the occurrence of dangerous situations.
  • Page 7: Safety Warnings

    MACHINES AND ACCESSORIES 2 SAFETY WARNINGS 2.1 General safety rules for machine tools Risks associated with the use of the machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out. Risks associated with the use of the machine Despite the implementation of all safety devices for safe use of the machine, it is necessary to take note of all the accident prevention requirements highlighted in various parts of this...
  • Page 8: Special Safety Rules For Grinders

    MACHINES AND ACCESSORIES 4. Avoid starting accidentally. 5. Before starting the machine, get used to ensuring that no remaining adjustment or maintenance wrenches have remained inserted. 6. Keep the workplace tidy and free from hindrances; disorder causes accidents. 7. Make sure that the work environment is forbidden to children, non-employees and animals.
  • Page 9: Safety Rules For Electrical Machine Equipment

    1. Ensure the supply voltage corresponds to that stated on the label and in the technical specifications (Art. 0552 230V/50Hz and Art. 0552/400V 400V/50Hz). 2. It is necessary to use a device for the automatic interruption of the power supply in case of failure, which is to be coordinated with the machine's electrical system.
  • Page 10: Technical Specifications

    MACHINES AND ACCESSORIES 3 TECHNICAL SPECIFICATIONS Model Art. 0552 Art. 0552/400V Weight (kg) Voltage (V) Power (W) Frequency (Hz) Size (mm) 520 x 225 x 300 Type of tool Dry grinding wheel Dimensions (mm) Ø 200 x 25 x 20...
  • Page 11: Description Of The Machine

    MACHINES AND ACCESSORIES 4 DESCRIPTION OF THE MACHINE Figure 1 - General view Machine body / motor; Start and stop buttons; Dry grinding wheel; Dry grinding wheel protective screen; Grinding wheel protective guard; Bracket for supporting the workpiece; Fastening holes on the bench; Bracket adjustment knob Page 11 of 33...
  • Page 12: Identification Plate

    MACHINES AND ACCESSORIES 4.1 Identification plate The following identification plate is attached to the machine (Art. 0552); Figure 2 – Identification plate. 4.2 Pictograms The machine has the following warning and attention pictograms (Art. 0552): Figure 3 – Caution and warning pictograms.
  • Page 13 MACHINES AND ACCESSORIES Pictograms PLATE IN ITALIAN PLATE IN ENGLISH  LEGGERE LE ISTRUZIONI PRIMA DI UTILIZZARE LA MACCHINA  READ THE INSTRUCTIONS BEFORE USING THE MACHINE  NON AVVICINARE LE MANI ALL’UTENSILE IN MOVIMENTO  DO NOT MOVE YOUR HANDS CLOSE TO THE MOVING TOOL ...
  • Page 14: Installation Of The Machine

    MACHINES AND ACCESSORIES 5 INSTALLATION OF THE MACHINE To install the bench grinder, proceed as follows: Clean the Machine Before beginning assembly clean the protective product from the parts of the machine. 5.1 Positioning and fastening on the bench Loss of stability Mount the Bench grinding machine on a surface that is solid and strong to avoid it falling over and so it does not cause vibrations;...
  • Page 15: Installation Of Screens And Workpiece Holder Brackets

    MACHINES AND ACCESSORIES 5.2 Installation of screens and workpiece holder brackets 1. Mount the transparent protective screens of the dry grinding wheel using the fastening screws provided. Screw the screen supports to fixed protective device of the grinding wheel and then install the screen securing it with the through screw and the locking knob.
  • Page 16: Connection To The Extraction System

    Figure 8 – Outlet for the extraction system on the guard 5.4 Connecting the power plug and start-up test (Art. 0552) 1. Insert the power plug into a power outlet with a grounding wire.
  • Page 17: Safety Devices On The Machine

    MACHINES AND ACCESSORIES 6 SAFETY DEVICES ON THE MACHINE 6.1 Electrical safety devices The control device connected to the electrical circuit of the bench grinder is a magnetic switch with two buttons. This prevents the danger of unwanted and/or accidental starts of the machine, since the switch can only be activated through a voluntary action suitable for the given purpose and when the machine is powered.
  • Page 18: Mechanical" Safety Devices

    MACHINES AND ACCESSORIES 6.2 "Mechanical" Safety Devices RANSPARENT SCREENS AND PROTECTIVE CASING They perform the function of preventing hot splinters, dust or fragments of the grinding wheel that may detach from being projected into the operator's face. Checking the safety devices ...
  • Page 19: Controls

    MACHINES AND ACCESSORIES 7 CONTROLS They are located at the base of the machine body. They are used to turn on and off the bench grinder. 7.1 On switch (start) The green button (I), is used for starting (turning on) the bench grinding machine (Figure 11).
  • Page 20: Emergency Button

    MACHINES AND ACCESSORIES Emergency Button On the control buttons panel there is an emergency stop button. To stop the machine in case of emergency, press the red button. When it is pushed, the motion of the electric motor and the grinding wheels is interrupted. To restore power to the machine again after an emergency stop, open the red button and press the green start button.
  • Page 21: Operation

    MACHINES AND ACCESSORIES 8 OPERATION 8.1 Instructions for Use Bench grinding machines are very easy to use. The dry grinding wheel is used for grinding, sanding and/or smoothing solid and massive material (especially metal and metal alloys) by abrasion. Using the machine The Bench grinding machine must be used only with sharpening wheels and brushes that are suitable for the type of machine and the type of material to be processed.
  • Page 22 MACHINES AND ACCESSORIES 4. If necessary, to revive the working surface of the grinding wheel and to obtain a perfectly flat surface, using a hardened steel bar. Gradually bringing it closer to the grinding wheel as in normal sanding; 5. After processing, turn off the machine by pressing the red stop button (see Figure 15).
  • Page 23: Maintenance

    MACHINES AND ACCESSORIES 9 MAINTENANCE 9.1 Routine maintenance Electric shock Before any maintenance or checks, turn off the machine and ALWAYS disconnect the power plug from the mains socket. This is so that there is no risk of electric shock. Regularly clean and take care of the machine to guarantee proper efficiency and a long working life.
  • Page 24: Replacing The Tools

    MACHINES AND ACCESSORIES 9.2 Replacing the tools Electric shock Before replacing the tools, turn off the machine and ALWAYS disconnect the power plug from the mains socket. This is so that there is no risk of electric shock. Characteristics of the grinding wheels ...
  • Page 25: Replacing The Wheel

    MACHINES AND ACCESSORIES 9.2.1 Replacing the Wheel 1. Unscrew the three fastening screws and remove the protective casing. 2. For this purpose use a screwdriver. Figure 16 – Protective casing. 3. Unscrew the fastening nut using a spanner for hexagonal nuts, turning anti-clockwise.
  • Page 26: Troubleshooting

    MACHINES AND ACCESSORIES 10 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION Damaged bearings. Contact Customer Service. Bearings not lubricated. Lubricate. Rubbing of a tool. Remove / replace the Noisy operation. tools and check they are balanced. Loose tool. Tighten the fastening nut. Electrical power supply.
  • Page 27: Spare Parts

    MACHINES AND ACCESSORIES 11 SPARE PARTS Always indicate clearly:  the initials and the serial number of the machine;  the code number of the parts;  quantity of parts;  exact address of your company. Original spare parts The manufacturer disclaims any liability for damages of any kind caused by the use of non- original spare parts.
  • Page 28: Disposal Of Parts And Materials

    MACHINES AND ACCESSORIES 12 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped, its parts must be separated for disposal. Respect the environment! Contact a specialist centre for the collection of metal materials. The structure of the grinding wheel is made of steel, the grinding wheels are made of sintered abrasive material while the transparent protection screens and some of the seals are made of polymeric material.
  • Page 29: Warehouse Storage

    MACHINES AND ACCESSORIES 13 WAREHOUSE STORAGE In the event that the machine needs to be stored and preserved for a certain period of time, to avoid damage and/or deterioration, it must be kept in a closed place that is free of moisture.
  • Page 30: Wiring Diagram

    MACHINES AND ACCESSORIES 14 WIRING DIAGRAM 14.1Art. 0552 Page 30 of 33...
  • Page 31: Art. 0552/400V

    MACHINES AND ACCESSORIES 14.2Art. 0552/400V Page 31 of 33...
  • Page 32: List Of Parts

    MACHINES AND ACCESSORIES 15 LIST OF PARTS Page 32 of 33...
  • Page 33 MACHINES AND ACCESSORIES Description Description 0552/01 Left external cover 0552/36 Right external cover 0552/02 Lock nut 0552/37 Bolt 0552/03 Outer flange 0552/38 Nut 0552/04 Wheel label 0552/39 Right piece support 0552/05 Grinding wheel 0552/40 Washer 0552/06 Internal flange of the wheel...

This manual is also suitable for:

0552/400v

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