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USER AND MAINTENANCE MANUAL Bench grinding machine with sander Art. 0383 ORIGINAL INSTRUCTIONS...
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Manual on the date of issuance and listed herein; On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, contact FERVI information about modifications that could implemented.
MACHINES AND ACCESSORIES 1 INTRODUCTION The purpose of this manual is to provide the knowledge necessary for the use and maintenance of the bench grinding machine in question, and create a sense of responsibility and an understanding of the capabilities and limitations of the means entrusted to the operator.
MACHINES AND ACCESSORIES 1.1 Preface For safe and easy operation of the grinder, this manual must be read carefully in order to acquire the necessary knowledge. In other words, durability and performance are strictly dependent on how it is used. Even experienced bench grinding machine operators are required to follow the instructions below as well as the general precautions to be observed during operation.
MACHINES AND ACCESSORIES 2 SAFETY WARNINGS 2.1 General safety rules for machine equipment Risks associated with using the machine DO NOT underestimate the risks associated with using the machine and concentrate on the work in progress. Risks associated with using the machine Despite the implementation of all safety devices for safe use of the machine, it is necessary take note of all the requirements for the prevention of the accidents reported in various parts of this manual.
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MACHINES AND ACCESSORIES 13.Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.., can get caught in the moving parts, causing irreparable injury. 14.Do not pick up moving equipment (wheels, brushes, etc.) Do not lift the machine by the equipment parts. 15.To stop the equipment on the machine, always only use the stop command device (red button).
MACHINES AND ACCESSORIES 2.2 Safety Regulations for Electrical Machine Equipment Changes in the Electrical System Do not modify the electrical system in any way. Any attempt in this regard may jeopardize the operation of electrical devices, thus causing malfunction or accident. ...
MACHINES AND ACCESSORIES 3 TECHNICAL SPECIFICATIONS Model Art. 0383 Weight (kg) Voltage (V) Power (W) Frequency (80 - 16000 Hz) Type of tool Dry grinding wheel Size (mm) 150 x 20 x 16 Speed (r/min) 2950 Type of tool Belt sander...
MACHINES AND ACCESSORIES 4 INSTALLING THE MACHINE To install the Bench grinding machine, proceed as follows: Clean the Machine Before starting assembly, clean the protective product from the machine's components. 4.1 Positioning and fixing on the bench Loss of Stability Mount the Bench grinding machine on a surface that is solid and strong to avoid it falling over and so it does not cause vibrations;...
MACHINES AND ACCESSORIES 4.2 Installation of screens and clamping brackets 1. Mount the transparent protective screen of the dry grinding wheel using the fixing screws provided (see Figure Place the protective screen so that it does not touch the wheel and there is a maximum gap (light) of 5 mm between the metal support of the screen itself and the wheel (see the screen in Figure...
MACHINES AND ACCESSORIES 4.3 Connecting the Power Plug and Start-Up Test 1. Insert the power plug into a power outlet with a grounding wire. 2. Start the machine by pressing the green switch I (see Figure 7) and make sure that the rotating direction of the equipment is consistent with that indicated by the arrows marked on the protective casing (caps).
MACHINES AND ACCESSORIES 5 DESCRIPTION OF THE MACHINE Figure 4 - Main Parts Machine body / motor; Start and stop buttons; Dry grinding wheel; Dry grinding wheel protective screen; Protective wheel casing; Bracket for supporting pieces; Belt sander; Belt sander casing. Page 13 of 29...
MACHINES AND ACCESSORIES 5.2 Pictograms The machine has the following warning and attention pictograms (Figure Figure 6 – Caution and warning pictograms. Page 15 of 29...
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MACHINES AND ACCESSORIES Description PLATE IN ITALIAN PLATE IN ENGLISH DO NOT REMOVE RIMUOVERE SAFETY DEVICES I DISPOSITIVI DI SICUREZZA REMOVAL IS È STRICTLY SEVERAMENTE PROHIBITED VIETATA LA DUE TO RISK RIMOZIONE E OF HARM LA OMISSIONE Legislative Decree 81/08 DOLORA D.Lgs.
MACHINES AND ACCESSORIES 6 CONTROL SWITCHES They are located on the base of the machine body. They are used to turn the bench grinding machine on and off. 6.1 On switch (start) The green button (I), is used for starting (turning on) the bench grinding machine (Figure 7).
MACHINES AND ACCESSORIES 7 OPERATION 7.1 Instructions for Use Bench grinding machines are very easy to use. The dry grinding wheel is used for grinding, sanding and/or smoothing solid and massive material (especially metal and metal alloys) by abrasion. The belt grinding wheel is used for grinding, sanding and/or smoothing solid and massive material (especially metal and metal alloys) by abrasion.
MACHINES AND ACCESSORIES 7.2 Using the machine Press the green start button (start, see Figure Figure 9 – Starting the grinding wheel. Place the piece to be ground on the support bracket and push it towards the grinding wheel without pressing excessively; To avoid overheating, place the piece in water and cool it (wet grinding wheel);...
MACHINES AND ACCESSORIES 8 MACHINE SAFETY 8.1 Electrical Safety The control device inserted in the electrical circuit of the Bench grinding machine is a magnetic switch with two buttons (see Section 6 of this manual). This prevents the danger of unwanted and/or accidental starts of the machine, since the switch can only be activated through a voluntary action suitable for the given purpose and when the machine is powered.
MACHINES AND ACCESSORIES 8.2 "Mechanical" Safety Devices ROTECTIVE CASING AND TRANSPARENT SCREENS This prevents the hot splinters, dust or wheel fragments that eventually get separated from being thrown into the operator's face. Checking the Safety devices Each time the grinding wheel is used, check that the safety devices function and are positioned properly.
MACHINES AND ACCESSORIES 9 MAINTENANCE 9.1 Routine maintenance Electric Shock Before maintenance or checks, turn off the machine and ALWAYS unplug the plug from the power outlet. This is so that there is no risk of electric shock. Regularly clean and take care of the machine to guarantee proper efficiency and a long working life.
MACHINES AND ACCESSORIES 9.2 Replacing tools Electric shock Before replacing tools, turn off the machine and ALWAYS unplug the plug from the power outlet. This is so that there is no risk of electric shock. Characteristics of the Wheels Do not use grinding wheels with a cavity.
MACHINES AND ACCESSORIES 9.2.1 Dry grinding wheel 1. Unscrew the three fastening screws and remove the protective casing. 2. For this purpose use a screwdriver. Figure 12 – Protective casing. 3. Unscrew the fastening nut (ref. 17 in Figure 13) using a spanner for hexagonal nuts, turning anti-clockwise.
MACHINES AND ACCESSORIES 10 FAULT FINDING PROBLEM PROBABLE CAUSE SOLUTION Damaged bearings. Contact the service department. Lubricate. Bearings not lubricated. Remove / replace the Rubbing of a tool. tools and check they are Noisy operation. balanced. Tighten the fastening nut. Loose tool.
MACHINES AND ACCESSORIES 11 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped, its parts must be disposed of separately. Respect the Environment! Contact a specialist centre for the collection of metallic materials. The structure of the grinding wheels is made of steel, the grinding wheels are made of sintered abrasive material while the transparent protective screens and some seals are made of polymeric material.
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