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Summary of Contents for Pottinger NOVADISC 222
- Page 1 Operator‘s manual Nr. 99+3741.EN.80V.0 Translation of the original Operating Manual Disc mower NOVADISC 222 (Type PSM 3741 : + . . 01001) NOVADISC 262 (Type PSM 3742 : + . . 01001) NOVADISC 302 (Type PSM 3743 : + . . 01001) NOVADISC 352 (Type PSM 3744 : + .
- Page 2 Pöttinger - Trust creates Affinity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
- Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.
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Page 4: Table Of Contents
Table of conTen Table of contents Safety hints SymBOlS USED Articulated shafts ............. 28 to observe Hydraulic unit ............28 in supplement! CE mark..............5 Safety hints: ............... 5 mAINTENANCE Introduction ..............6 General safety information........29 Meaning of the transfers ..........7 Oil level check, angular gear........ -
Page 5: Symbols Used
SymbolS u CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements. -
Page 6: Introduction
IntroductI IntroductI Introduct Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide... -
Page 7: Meaning Of The Transfers
Warning signs meaning of the transfers Check belt tension: (1x) 494,355 Open protection (1x) 495,727 Never reach into the crushing danger area as long as parts can move there. (2x) 495,171 Zuschnittlinie Position of a grease nipple (1x) 494,646 Lifting gear height H1=0 (1x) 495,757 Blade equipment... -
Page 8: Transfer Position
Warning signs Transfer position 123-18-16 - 8 - 1900_GB-Warning signs_3741... -
Page 9: Tractor Requirements
Tractor To operate this machine the following tractor requirements are necessary: - Tractor power: NOVADISC 222 - from 103KW / 140PS NOVADISC 262 - from 103KW / 140PS NOVADISC 302 - from 103KW / 140PS NOVADISC 352 - from 103KW / 140PS - Hitching: Lower link Cat. -
Page 10: Necessary Hydraulic Connections
TracTor requiremen Tor requiremen Necessary hydraulic connections Single-acting hydraulic Dual action hydraulic connection Design Consumer connection with floating position Standard Lifting cylinder, folding cylinder or hydraulic relief Variant Lifting cylinder, folding cylinder or hydraulic relief Option hydraulic side protection flap Operating pressure NOTE Minimum operating... -
Page 11: Safety Advice
HiTc Hing implemen Hing implemen T To Trac Trac Safety advice NOTE DANgER Risk of damag e to proper ty due to an implement coming loose from the tractor. life-threatening danger through operating a machine If the screw is only fixed in the bracket and does not that is unroadworthy or damaged reach the hole in the bolt, the lateral movement of the bolt is still possible and the mower can come loose... - Page 12 AttA AttA ching implement to trA ching implement to trA ching implement to tr ctor 4. Adjust upper linkage spindle NOTE - The mower is positioned horizontal or slightly forwards by turning the upper linkage spindle (16). Property damage if the unlocked support stand drops down while travelling.
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Page 13: General Tips
i Hi Hing implemen Hing implemen T from T from Trac Trac general tips DANgER life-threatening danger through tipping. ST-24-1 ST-24-1 1-2003 • Make sure the machine is standing securely. Check the locking mechanism of the support feet. • Park the implement only on flat, firm ground. DANgER life-threatening danger exists if another person starts up the tractor and drives away or actuates the control... -
Page 14: Parking In Transport Position (Optional)
Unhitching implement from tractor Parking in transport position (optional) - Remove rope from tractor cabin - Uncouple lower link - Pull off PTO shaft and lay it down (3) For parking in transport position you need a second support leg, which is included in the optional equipment "Parking in working position". -
Page 15: Transport Position
TranS TranS Tran porT po T po SiTion Tion general safety information Switching to transport position DANgER NOTE Danger to life - due to the mower tipping Risk of material damage when changing to transport position due to braked cardan shafts. •... -
Page 16: Road Transport
TransporT posi T posi Tion Tion Road Transport • Observe the statutory regulations for your country. Supplement C contains information on attaching a lighting system, valid for Germany. • Driving on public roads may only be carried out as described in the Chapter "Transport position". - Fasten the hydraulic lower link (4), so that the machine cannot swivel out to the side. -
Page 17: Working Position
Working poSiTion Tion general safety information Change to working position 1. loosen the transport lock DANgER life-threatening danger through the mower tipping over • Change from the working to the transport position only on level, solid ground. DANgER life-threatening danger through rotating or ejected components Before doing this, briefly set the hydraulic control unit (ST) to "LIFT"... -
Page 18: Working On Slopes
Working on SlopeS lopeS lope Working on slopes DANgER DANgER life hazard - due to tandem tipping. The tractor's life hazard - due to tandem tipping. There is a danger travelling characteristics are influenced by the weight of tipping when swivelling the implement on headland. (g) of the mower unit. -
Page 19: Safety Advice
STar Ting Ting Work Work Safety advice Starting work 1. Check DANgER - Check condition of blades and blade holder. life-threatening danger exists through blades being - Check mowing discs for damage (see chapter thrown out. "Maintenance and Service"). 2. Only switch the machine on in working position •... -
Page 20: Turning When Mowing
Starting work After contact with a foreign object • Check condition of blades and blade holder (see chapter "Maintenance and Service"). • Retighten all blade screw fittings. 5. keep away from the engine when it's running. bsb 447 410 • Guide people out of the danger area as they may become injured by foreign objects being ejected by the mower. -
Page 21: Mowing
moWing Wing mowing 4. Set relief pressure Basic setting at position (a): approx. 70 kg 1. Set the lower link of the hoist horizontally (Sp) Reduce the default setting in wet weather or heavy, damp grass. Reduce the basic setting with the lever (1). The following positions are available (a, b, c) 122-02-17 122-02-17... -
Page 22: General Guidelines On Working With The Machine
Mowing general guidelines on working with the Basic setting X1: NOVADISC 222 = 127 mm machine NOVADISC 262 = 120 mm - The mower unit is suitable for an upward inclination of NOVADISC 302 = 116 mm 22° resp. downward 30° anlge of repose. -
Page 23: Safety Advice
fi fi f TTing op TTing op Tional equipmen Tional equipmen Safety advice For more information on mounting an assembly, refer to DANgER the appropriate Mounting or Retrofit Guide. life-threatening danger exists through moving or rotating parts Carry out maintenance works on the machine only when •... -
Page 24: Swath Former
A narrow swath is formed when using the swath plates lower edge of the cutter bar by up to 10 mm. while mowing. This avoids driving over the crop with wide tractor tyres. Can be used with: NOVADISC 222 NOVADISC 262 NOVADISC 302 NOVADISC 352 Protective cloth adjustment: The protective cloth must be left free in the area of the swath former. -
Page 25: Additional Swath Former
Fitting optional equipment 3. Additional swath former Protective cloth adjustment: The protective cloth must be left free in the area of the A narrow swath is formed when using the swath plates swath former. while mowing. This avoids driving over the crop with wide Cut a triangle on the right (from hole to hole) tractor tyres. -
Page 26: Protective Apron
Fitting optional equipment 4. Protective apron The protective cloth must be left free in the area of the swath former. Depending on the number of swath formers installed, different cutting patterns must be selected. See chapter 2 "Swath former" and chapter 3 "Additional swath former". • Use a suitable tool for cutting! • The cutting line is the connection between the holes as shown in the appendix to this instruction manual. -
Page 27: General Maintenance
general mainTenance Tenance Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANgER b. We expressly draw your attention to the fact that genuine life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us. -
Page 28: Articulated Shafts
General maintenance Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply. -
Page 29: General Safety Information
main main Tenance Tenance Angular gear oil change general safety information 1. Raise cutter bar and bring into vertical position. DANgER • See transport position. life-threatening danger exists through another person starting the tractor and driving off, or switching 2. Place suitable container underneath. on the cardan shaft while maintenance work is being carried out. -
Page 30: Cutter Bar Oil Level Check
4.1 Oil level for NOVADISC 302 and NOVADISC 352: The oil level is correct when the gear oil comes up to lower edge of the level screw (63) (OIL LEVEL). NOVADISC 222: X2 = 180 mm NOVADISC 262: X2 = set vertically OIL LEVEL... -
Page 31: Cutter Bar Oil Change
Maintenance 4.3 Oil level for NOVADISC 222: - Raise the lifting mechanism of the tractor completely. - Hydraulic control unit (ST) to "LOWER". The oil level is correct if x= 10 mm. X is the oil depth at the lower edge of the level opening (63) -
Page 32: Installing Cutter Blades
The arrow on the cutter blade shows the cutter disc's direction of turn. • Before assembly, the screw-on surfaces must be free of paint. NOVADISC 352 NOVADISC 302 Mountain drive version for ND 262 NOVADISC 262 626-13-01 NOVADISC 222 TD 123-18-10 - 32 - 2000-DE WARTUNG_3741... -
Page 33: Factory Setting Of The Relief Springs
Setting dimension Position A Position B Position C: l (mm) guard support Flat bar Cylinder attack point small spring NOVADISC 222 90 mm NOVADISC 262 70 mm NOVADISC 302 70 mm NOVADISC 352 120 mm - 33 - 2000-DE WARTUNG_3741... -
Page 34: V-Belt Drive
Maintenance V-belt drive - Check V-belt tension: After 1 hour, after 5 hours, after 20 hours then occasionally. Setting values: 0.5 - 3 mm Distance of the washer (2) to the bracket (1) in the line corresponding to its cardan shaft speed. -
Page 35: Hydraulic Plan
Maintenance Hydraulic plan 44 44 2.873 44 44 2.271 44 44 2.873 44 44 2.271 44 44 2.212 507.224 0,8mm 445.019 141.22.123.0 44 44 5.082 0,32 l 70 bar 1,5mm 0,5mm 1,5mm Explanation: 1… Relief, double-acting 2… Single-action unloading (optional) 3... -
Page 36: Wear Control Cutting Blades Bracket
MAINTENANCE Wear control cutting blades bracket The following parts are subject to wear: • Cutting blade brackets (30) • Cutting blades pins (31) Procedure - Visual control 1. Remove the cutting blades. 2. Remove grass residues and dirt - around the pin (31). DANgER life hazard - due to projected parts when - the blade pin in the middle is worn off up to... -
Page 37: Holder For The Rapid Change Of Mowing Blades
main main Tenance Tenance Holder for the rapid change of mowing Changing the cutting blades (from year of blades construction 2004) 1. Insert lever (H) from left or right side on the DANgER cutter disc ”Pos A” until it stops. 2. -
Page 38: Storing Of The Lever
Maintenance 7. Visual control! Check that the blade (m) is correctly positioned between blade bolts (31) and holder (30) (see image). 8. Swivel lever (H) to "A" again and remove. Storing of the lever After use, insert the lever into the holder and secure it. - 38 - 1900-EN ApplicA 1900-EN ApplicA... -
Page 39: Technical Data
The designated use of the mower unit Optional equipment: Mower unit Warning signs with lighting NOVADISC 222 (Type PSm 3741) • Swath discs NOVADISC 262 (Type PSM 3742) • Conveying cone NOVADISC 302 (Type PSm 3743) • Wear skids NOVADISC 352 (Type PSM 3744) • High cut skids... -
Page 40: Type Plate Position
Technical daTa Type plate position The chassis number is engraved on the type plate shown adjacent. Guarantee claims, enquiries and spare part orders cannot be processed without the chassis number. Please enter the chassis number on the operating instructions' title page immediately upon taking delivery of the vehicle / machine. -
Page 41: Supplement
Supplement GB-Anhang Titelblatt _BA-Allgemein... - Page 42 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
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Page 43: Safety Advice
Annex -A SafeTy advice 6.) Appropriate use a. see technical data This operating manual contains this symbol at all points b. Intended use also includes compliance with the relating to the safety of persons. manufacturer's stipulated operating, maintenance and service conditions. 1.) Operating instructions a. - Page 44 Annex -A Safe SafeTy advice 10.) Asbestos 13.) general a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts.
- Page 45 Cardan shaft Supplement - B Supplement - B Adapting cardan shaft to tractor Safety chain - Use chain to prevent tube guard from rotating. Ensure sufficient swivel space for the cardan shaft! NOTE - Trim the safety chain so that it cannot wind around the material damage - due to inferior spare parts cardan shaft.
- Page 46 Cardan shaft Supplement - B Supplement - B Important for driveshafts with friction - Lubricate with a brand-name grease before starting work and every 100 hours worked. clutch - Before any extended period of non-use, clean and lubricate driveshaft. Torque is limited with overloading and brief torque peaks and evenly transferred during slipping.
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Page 47: Lubrication Chart
lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions... -
Page 48: Novacat 222
FETT NOVACAT 222 NOVACAT 262 NOVACAT 302 NOVACAT 352 1900 Schmierplan_3741 - 48 -... -
Page 49: Lubricants
- 49 - 1400_EN-BETRIEBSSTOFFE... - Page 50 - 50 - 1400_EN-BETRIEBSSTOFFE...
- Page 51 - 51 - 1400_EN-BETRIEBSSTOFFE...
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Page 52: Supplement
SupplemenT mounting options Pos. B (RA = 2000 to 2600 mm). The distance between the mowing disc and the tractor tyres should be as short as possible (X1). Pos. B Pos. A 122-02-43 122-02-43 122-02-43 1900 mm Install the console and the lower link pins according to the tractor being used. -
Page 53: Taper Bushes Installation Instructions
peR B peR B Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes). -
Page 54: Combination Of Tractor And Mounted Implement
Important addItI tI onal Informat Informat nformatI nformat on for your safety Combination of tractor and mounted implement DANgER life hazard or material hazard - due to overload on tractor or wrong tractor ballast distribution. • Make sure that hitching the implement (in the front and rear three-point linkage) does not lead to exceeding the maximum total admissible weight of the tractor, the axle loads or the load capacity of the tyres. - Page 55 Important addItI tI onal Informat Informat nformatI nformat on for your safety CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If the front hitched implement (G ) does not reach the minimum required ballasting Front (G ) does not reach the minimum required ballasting Front (G ), the weight of the front hitched implement must V min be increased to the minimum ballasting Front!)
- Page 56 Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower Novadisc 222 Type 3741 3742 3743 3744 Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the...
- Page 57 Im Zuge der technischen Weiterentwicklung Im Zuge der technischen Weiterentwicklung Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos,...
- Page 58 PÖTTINgER landtechnik gmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at info@poettinger.at Internet: http://www.poettinger.at PÖTTINgER Deutschland gmbH Servicecenter Deutschland Nord Steinbecker Str. 15 D-49509 Recke Telefon: +49 5453 911 4-0 e-Mail: recke@poettinger.at recke@poettinger.at PÖTTINgER Deutschland gmbH Servicecenter Deutschland Süd Justus-von-Liebig-Str.
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