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HCL Smart Band SM-FT-1000 Operation, Parts And Safety Manual

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Registered
©2009 HCL Fasteners
Operation, Parts and
Safety Manual
TOOLING
SM-FT-1000
Banding Tool
Suitable for Smart Band® 32mm (1¼") 25mm (1")
19mm (¾") and Smart Tie™ 20mm (¾")
READ ALL INSTRUCTIONS BEFORE OPERATING THIS
HCL PRODUCT
IMPORTANT – DO NOT DESTROY
It is the customer's responsibility to have all operators
and servicemen read and understand this manual.
For additional copies please contact HCL.
NOVEMBER 2009

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Summary of Contents for HCL Smart Band SM-FT-1000

  • Page 1 READ ALL INSTRUCTIONS BEFORE OPERATING THIS HCL PRODUCT IMPORTANT – DO NOT DESTROY It is the customer’s responsibility to have all operators and servicemen read and understand this manual. For additional copies please contact HCL. Registered ©2009 HCL Fasteners NOVEMBER 2009...
  • Page 2 Operation, Parts and Safety Manual TOOLING 1 Warning & Safety Instructions 2 Introduction 3 Operation 4 Tensioning Tables 5 Pressure Regulation 6 Maintenance 7 Adapting the Tool 8 Trouble Shooting 9 Parts List ©2009 HCL Fasteners NOVEMBER 2009...

  • Page 3: Strap Breakage Hazard

     F ailuretoplacethestrapproperlyaroundtheload,anunstableor shiftedload,couldresultinasuddenlossofstraptensionduring tensioning.Thiscouldresultinasuddenlossofbalancecausing youtofall.  P ositioningyourselfin-linewiththestrapduringtensioning,can resultinpersonalinjuryfromflyingstraportool.Whentensioning, positionyourselftoonesideofthestrapandkeepallbystanders away. 2. TRAINING  T histoolmustnotbeusedbypersonsnotproperlytrained initsuse.Becertainthatyoureceivepropertrainingfrom youremployer.IfyouhaveanyquestionscontactyourHCL representative. 3. EYE INJURY HAZARD  F ailuretowearsafetyglasseswithsideshieldscanresultineye injuryorblindness.Alwayswearsafetyglasseswithsideshields whichconformtoANSIStandardZ87.1orEN166. 4. FALL HAZARD M aintainingimproperfootingand/orbalancewhenoperatingthe toolcancauseyoutofall.Donotusethetoolwhenyouareinan awkwardposition. 5. CUT HAZARD A lthoughtheSmartBand®isnotmetallicandtherefore significantlylesslikelytocausecutstohandsorfingersitisstill stronglyrecommendedthattheoperatorwearprotectivegloves.
  • Page 4 TORQUE WRENCH SM-FT-1000 Banding Tool MAIN FITTING TOOL Depending on set up, this power tool is designed to assemble HCL Smart Band® 32mm (1¼”), 25mm (1”), 19mm (¾”) or Smart Tie™ 20mm (¾”) WATERPROOF CASE Systems. Follow the instructions described to achieve safe operation.

  • Page 5: Operation

    B A N D I N G T O O L I N G S E C T I O N Operation Initial fitting and tightening Insert band into fixed end of the buckle TEETH ENGAGED Pull back band to engage latch WARNING –...
  • Page 6 S E C T I O N B A N D I N G T O O L I N G Pull band tight by hand, making sure teeth are fully engaged with band Ensure that green marker is showing Insert tool onto band Push tool up against buckle SM-FT-1000 Banding Tool...
  • Page 7 B A N D I N G T O O L I N G S E C T I O N For manual tightening attach handle to the square drive at the rear of the tool WARNING – Ensure tool does not lift away from application during tightening Wind handle clockwise until...
  • Page 8 ..S E C T I O N B A N D I N G T O O L I N G Refer to Section 4 Tensioning Tables to set the correct pressure. Hold down trigger on air ratchet. The tool will stall when the system reaches the correct tension.
  • Page 9 B A N D I N G T O O L I N G S E C T I O N Tensioning Tables WARNING – Do not exceed the maximum pressure or torque settings recommended for the Smart Tie™ or Smart Band® system being applied Pressure Conversion Triangle (N/mm x 0.006895...

  • Page 10: Pressure Regulation

    S E C T I O N B A N D I N G T O O L I N G Pressure Regulation Pressure Regulator Gauge Air Filter – ” BSP female input Pressure Regulator Knob Air Lubricator Lubrication Dial Lubrication Fill-point Lockable Shut-Off Valve 5m hose...

  • Page 11: Maintenance

    B A N D I N G T O O L I N G S E C T I O N Maintenance For maintenance of air ratchets please see manufacturers manual TOOL BACK Remove M4 Capscrews and Full nuts (4x each) from split housing.
  • Page 12 S E C T I O N B A N D I N G T O O L I N G Example of a 19mm (¾”) Adapting Adaptation Kit the Tool Every fitting tool can be adapted to fit the following sizes of Smart Band: 32mm (1¼”), 25mm (1”) &...

  • Page 13: Troubleshooting

    B A N D I N G T O O L I N G S E C T I O N Trouble Shooting Symptom 1: Inadequate Band Tension Possible Cause Solution 1. Tool has hit rear stop (red marker showing) Wind square drive anti-clockwise until green marker is showing.

  • Page 14: Parts List

    S E C T I O N B A N D I N G T O O L I N G Parts List ITEM PART NUMBER DESCRIPTION QTY. BUTTONHEAD SCREW, SKT HD, BHS_M8X10_SS M8x10LG, SS BLB_3_7_3_SS BEARING, BALL ROLLER, 3IDx7ODx3LG CPS_M4X16_SS CAPSCREW, SKT HD, M4x16LG, SS ITEM...

  • Page 15: Declaration Of Conformity

    Your attention is drawn to the following: HCL warrants that a new HCL banding tool will operate per functional specifications for a period of sixty (60) days after the date of shipment to the owners place of business. Normal wearing parts, as outlined in the Operations, Parts & Safety manual, are also covered by a sixty (60) day warranty unless, in HCL’s judgement, these parts have been subjected to abnormal or extreme usage.

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