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Summary of Contents for HCL SM-FT-1000
- Page 1 SM-FT-1000 Banding Tool Operation, Parts & Safety Manual Original Instructions...
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Page 2: Torque Wrenches
Index Tooling Depending on set up, this tool is designed to assemble the following HCL Smart products: ® – Smart Tie 20mm (¾˝) ® – Smart Tie 32mm (1¼˝) ® – Smart Band 19mm (¾˝) Hybrid & Compact ® – Smart Band 32mm (1¼˝) Hybrid &... - Page 3 2. TRAINING This tool must not be used by persons not properly trained in its use. Be certain that you receive proper training from your employer. If you have any questions contact your HCL representative. 3. EYE INJURY HAZARD Failure to wear safety glasses with side shields can result in eye injury or blindness. Always wear safety glasses with side shields which conform to ANSI Standard Z87.1 or EN 166.
- Page 4 Torque Wrenches - Options Mountz – FGC-10A (Factory set to specificed torque – Suitable for Marine use). For use with: Material PA66 (Nylon 6.6) PA12 (Nylon 12) Smart Tie 20mm (¾˝) ® PA12 (Nylon 12) Smart Tie 32mm (1¼˝) ® PA66 (Nylon 6.6) Smart Band Hybrid 19mm (¾˝)
- Page 5 Operation - Using the Tool with Mountz Torque Wrench NOTE – Steps 1 & 2 are not applicable to Smart ® Insert band fully into fixed end of the buckle TEETH ENGAGED Pull back band to engage latch teeth and push down firmly on the latch using the thumb or finger to ensure full engagement WARNING –...
- Page 6 Operation - Using the Tool with Mountz Torque Wrench IMPORTANT – If Mountz type torque wrench is being utilised follow steps 6-9 followed by 18-20 Is yellow marker in the ‘0mm’ position? Go to 6.1 on next page Insert tool onto band..and push tool up against buckle NOTE –...
- Page 7 ...wind Torque wrench anti-clockwise... Go to 7 on previous page ...until the yellow marker is at the ‘0mm’ position..until the yellow marker is at the ‘0mm’ position... Go to 8 on previous page ...wind Torque wrench anti-clockwise... NOTE – In the aniti-clockwise direction, the torque wrench will click over if enough resistance is met.
- Page 8 w w w.h clfaste ne rs . com...
- Page 9 Operation - Using the Tool with Norbar Torque Wrench IMPORTANT – If Norbar type torque wrench is being utilised follow steps 10-20 and refer to the torque setting section. Wrap band around the application..and insert band into other end of buckle Pull band tight by hand, making sure teeth are fully engaged with band Set Torque Wrench to the required Torque...
- Page 10 Operation - Using the Tool with Norbar Torque Wrench Is yellow marker in the ‘0mm’ position? Go to 14.1 on next page Insert tool onto band..and push tool up against buckle Tighten the band using a ratcheting CLICK! movement..until the Torque wrench ‘CLICKS’...
- Page 11 14.1 ...wind Torque wrench anti-clockwise... Go to 14 on previous page 14.2 ...until the yellow marker is at the ‘0mm’ position... 17.2 ...until the yellow marker is at the ‘0mm’ position... Go to 16 on previous page 17.1 ...wind Torque wrench anti-clockwise... w w w.h clfaste ne rs .
- Page 12 Operation - Using the Tool Continue anti-clockwise rotation until the yellow marker is in the ‘0mm’ position. At this point the cutting clasp will release the cutting handle. To remove the excess band, simply take hold of the cutting handle..and push upwards Once cut, remove tool from buckle Installation is now complete...
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Page 13: Recommended Torque Settings
Torque Setting - Smart® Band Hybrid & Compact Note – This section is only required if the Norbar torque wrench is being utilised. WARNING – The SM-FT-1000 tool range is not suitable for Smart Band Standard systems. Do not exceed ®... - Page 14 Servicing NOTE – It is advised that a full service is carried out after every 1000 straps or every year, which SQUARE DRIVE ever is soonest Wind the square drive clockwise until yellow marker is in the ‘70mm’ position YELLOW MARKER IN ‘70mm’...
- Page 15 Servicing Apply a general grease suitable for water contact to thrust washers and split housing as shown Change the Pawl and Blade by firstly removing the Pin from the Pawl housing Remove the Pawl assembly and spring NOTE – Take care to note the orientation of the spring for reinsertion Reassemble Pawl Housing as reverse of disassembly...
- Page 16 Servicing To take off the cutting blade housing, remove M6 Capscrew and slide front assembly off main body. Thoroughly clean all parts Ensure cutting handle is in the down position. Remove Capscrews (4x) using 3mm hexagon key and remove old front plate Remove existing blade and insert spring into new blade.
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Page 17: Servicing - Troubleshooting
Servicing - Troubleshooting Symptom 1: Smart Band or Smart Tie failure during fitting ® ® Failure Mode & Possible Cause Solution 1. System breaks due to cutting whilst in tension Do not operate cutter during tightening (Refer to Section 2.1, steps 12-14) (yellow marker not in ‘0mm’... - Page 18 Servicing - Parts List ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY. PRT1002 HOUSING, MAIN BODY PRT1045 HOUSING, THRUST BEARING PRT1003 GRIP, OVERMOULDED, FITTING TOOL NUT_HEX_M4_SS NUT, FULL, HEXAGON, M4, SS PRT1004 GUIDE CPS_M4X16_SS CAPSCREW, SKT HD, M4x16LG, SS NUT_NYLOC_HEX_M6_SS NUT, NYLOC, HEXAGON, M6, SS ORG_01872X262_BS116_N70A O-RING, BS116, 18.72IDx2.62CS, NITRILE 70A...
- Page 20 Considerable effort has been made to ensure that this product conforms to our high quality standards. However, should you experience any difficulties, please contact your Sales representative providing samples and the serial code specified on the tool. HCL – UK & Rest of the World HCL – North America...
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