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Summary of Contents for KSB Etanorm V
- Page 1 Vertical Low-pressure Pump Etanorm V Design D Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 20/12/2017...
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Page 3: Table Of Contents
Connecting the motor ........................ 26 Checking the direction of rotation........................ 26 Commissioning/Start-up/Shutdown.................... 27 Commissioning/Start-up .......................... 27 6.1.1 Prerequisites for commissioning/start-up .................. 27 6.1.2 Shaft seal ............................ 27 6.1.3 Priming and venting the pump...................... 27 6.1.4 Start-up............................... 28 6.1.5 Shutdown ............................ 28 Operating limits.............................. 28 6.2.1 Ambient temperature........................ 29 Etanorm V 3 of 52... - Page 4 Sets of spare parts.......................... 43 Trouble-shooting.......................... 44 Related Documents .......................... 45 General assembly drawings with list of components................... 45 9.1.1 Etanorm V, design D .......................... 45 EU Declaration of Conformity ...................... 48 Certificate of Decontamination...................... 49 Index .............................. 50 Etanorm V 4 of 52...
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Page 5: Glossary
Pump Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Suction lift line/suction head line The pipeline which is connected to the suction nozzle Etanorm V 5 of 52... -
Page 6: General
The order number and order item number uniquely identify the pump (set) and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Noise characteristics see (ð Section 4.6, Page 18) 1.2 Installation of partly completed machinery... - Page 7 1 General Symbol Description Step-by-step instructions Note Recommendations and important information on how to handle the product Etanorm V 7 of 52...
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Page 8: Safety
This applies to, for example: ▪ Arrow indicating the direction of rotation ▪ Markings for connections ▪ Name plate The operator is responsible for ensuring compliance with all local regulations not taken into account in this manual. Etanorm V 8 of 52... -
Page 9: Intended Use
– Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions – Failure of important product functions – Failure of prescribed maintenance and servicing practices – Hazard to the environment due to leakage of hazardous substances Etanorm V 9 of 52... -
Page 10: Safety Awareness
Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. (ð Section 2.3, Page 9) Etanorm V 10 of 52... -
Page 11: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately. -
Page 12: Storage/Preservation
4. Always complete and enclose a certificate of decontamination when returning the pump (set). Always indicate any safety and decontamination measures taken. (ð Section 11, Page 49) Etanorm V 12 of 52... -
Page 13: Disposal
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Etanorm V 13 of 52... -
Page 14: Description Of The Pump (Set)
4.1 General description ▪ Vertical low-pressure centrifugal pump Pump for handling neutral degreasing and phosphating agents, wash water with degreasing agents and electrodeposition paints. 4.2 Designation Example: Etanorm V 050-032-125.1 GG X DDB0422 Table 4: Designation key Code Description Etanorm V... -
Page 15: Design Details
Shaft seal ▪ Controlled gap Drive ▪ KSB surface-cooled IEC frame three-phase current squirrel-cage motor Winding ▪ 50 Hz: ≤ 2.20 kW at 220-240 V / 380-420 V ▪ 50 Hz: ≥ 3.00 kW at 380-420 V / 660-725 V ▪... - Page 16 WS_25 WS_25 WS_25 WS_35 WS_25 WS_25 WS_25 WS_25 WS_35 WS_25 WS_25 WS_25 WS_35 WS_35 WS_55 WS_25 WS_35 WS_35 WS_35 WS_55 WS_35 WS_35 WS_35 WS_35 WS_55 WS_35 WS_55 WS_55 WS_35 WS_55 WS_55 With Nilos ring AV 6413 Etanorm V 16 of 52...
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Page 17: Configuration And Function
(10). In the flow passage of the pump casing the kinetic energy of the fluid is converted into pressure energy. The fluid is pumped to the discharge nozzle (17), where it leaves the pump. The controlled gap seal (16) prevents any fluid Etanorm V 17 of 52... -
Page 18: Noise Characteristics
Spatial average; as per ISO 3744. Applies to pump operation in the range Q/Qopt = 0.8 - 1.1 and non-cavitating pump operation. If noise levels are to be guaranteed: Add +3 dB for measuring and constructional tolerance. Etanorm V 18 of 52... -
Page 19: Dimensions And Weights
Casing cover design Clamped Bolted 100-080-400 ✘ 125-100-400 ✘ 150-125-315 ✘ 150-125-400 ✘ 200-150-315 ✘ 200-150-400 ✘ 4.9 Dimensions and weights For dimensions and weights please refer to the general arrangement drawing/outline drawing of the pump/pump set. Etanorm V 19 of 52... -
Page 20: Installation At Site
2. Align the upper flange of the bearing/intermediate lantern with a spirit level. 3. Make adjustments between cover plate and tank edge, if required. If the pump is installed without a suction strainer, observe a minimum distance B to the tank floor. Etanorm V 20 of 52... - Page 21 5 Installation at Site Fig. 5: Distance from the floor Table 11: Distance from the floor in [mm] ≥80 ≥80 ≥100 ≥100 ≥100 ≥150 ≥150 Etanorm V 21 of 52...
- Page 22 ü The motor has been mounted on the pump. 1. Secure both coupling halves flush with the shaft ends using a grub screw each. The clearance between the two coupling halves must range between 2 and max. 4 mm. Etanorm V 22 of 52...
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Page 23: Piping
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections (especially of new installations). 2. Check that the coupling and shaft can easily be rotated by hand. Etanorm V 23 of 52... -
Page 24: Permissible Forces And Moments At The Pump Nozzles
080-065-250 1550 1300 1950 2810 1350 1000 080-065-315 1550 1300 1950 2810 1350 1000 100-080-160 2000 1600 2500 3579 1850 1400 100-080-200 2000 1600 2500 3579 1850 1400 100-080-250 2000 1600 2500 3579 1850 1400 Etanorm V 24 of 52... -
Page 25: Electrical Connection
5.5.1 Setting the time relay CAUTION Switchover between star and delta on three-phase motors with star-delta starting takes too long. Damage to the pump (set)! ▷ Keep switch-over intervals between star and delta as short as possible. Etanorm V 25 of 52... -
Page 26: Connecting The Motor
The motor's direction of rotation must match the arrow indicating the direction of rotation on the drive lantern / bearing lantern. 3. If the motor is running in the wrong direction of rotation, check the electrical connection of the motor and the control system, if applicable. Etanorm V 26 of 52... -
Page 27: Commissioning/Start-Up/Shutdown
Damage to the pump set! ▷ Never operate the pump set without liquid fill. CAUTION Fluid entering the bearings Damage to the pump! ▷ Never allow the fluid level to rise above the cover plate/bracket. Etanorm V 27 of 52... -
Page 28: Start-Up
▷ Avoid prolonged operation against a closed shut-off element. ▷ Never operate the pump at temperatures exceeding those specified in the data sheet or on the name plate unless the written consent of the manufacturer has been obtained. Etanorm V 28 of 52... -
Page 29: Ambient Temperature
The pump input power changes in proportion to the density of the fluid handled. CAUTION Impermissibly high density of the fluid handled Motor overload! ▷ Observe the information on fluid density in the data sheet. ▷ Make sure the motor has sufficient power reserves. Best efficiency point Etanorm V 29 of 52... -
Page 30: Shutdown/Storage/Preservation
(set) to service. (ð Section 7, Page 32) WARNING Failure to re-install or re-activate protective devices Risk of personal injury from moving parts or escaping fluid! ▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant and protective devices. Etanorm V 30 of 52... -
Page 31: Cleaning The Pump Set
Cleaning the pump set Damage to the coupling and bearing! ▷ Never allow spray water to enter the coupling and bearing area through the bearing lantern's cover plate. NOTE For the electric motor observe the manufacturer´s product literature. Etanorm V 31 of 52... -
Page 32: Servicing/Maintenance
NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 33: Inspection Work
If the clearances need to be checked, remove the impeller. If the clearance gap is larger or smaller than permitted (see the following table), replace casing wear rings 502.01 and/or 502.02. The clearances given refer to the diameter. Etanorm V 33 of 52... -
Page 34: Lubrication And Lubricant Change Of Rolling Element Bearings
Pump end Motor end Code Grease per Code Grease per bearing bearing (approx. qty. in (approx. qty. in grams) grams) 63112ZC3 63102ZC3 63112ZC3 63102ZC3 6413C3 63112ZC3 Shaft unit see data sheet. Axial sealing ring (Nilos ring) Etanorm V 34 of 52... -
Page 35: Drainage/Cleaning
▷ Allow the pump set to cool down to ambient temperature. WARNING Unqualified personnel performing work on the pump (set) Risk of injury! ▷ Always have repair and maintenance work performed by specially trained, qualified personnel. Etanorm V 35 of 52... -
Page 36: Preparing The Pump Set
In the event of damage, you can always contact our service department. NOTE All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 37: Removing The Motor
4. Remove impeller nut 920.95 with disc 550.95 (shaft unit 25 only), safety device 930.95 and impeller 230. 5. Undo and remove nuts 920.14/920.06. 6. Remove casing cover 161 and tie bolts 905. 7. Separate support column 712, cover plate 68-3.01 and/or bracket 732. Etanorm V 37 of 52... -
Page 38: Removing The Bearing Lantern With Shaft
Assembly adhesives Avoid the use of assembly adhesives, if possible. Should an assembly adhesive be required after all, use a commercially available contact adhesive (e.g. Pattex) or sealant (e.g. HYLOMAR or Epple 33). Only apply adhesive at selected points and in thin layers. Etanorm V 38 of 52... -
Page 39: Fitting The Bearing Lantern With Shaft
8. Fit coupling half 861.01. 9. Tighten the grub screw on coupling half 861.01. 10. Fit bearing cover 360.01 with lip seal 421.01. 11. Tighten bolts 901.36. 12. Slide joint ring 411.77 and O-ring 412.68 onto the shaft. Etanorm V 39 of 52... -
Page 40: Installing The Volute Casing And Support Column
(ð Section 7.6.3, Page 40) have been observed/carried out. 1. Fit new gaskets 400.06/400.16 at the flanges connecting it to the pump and to the cover plate. (ð Section 7.6.1, Page 38) 2. Fasten riser 711 with nuts 920.19/920.34 and bolts 901.11/901.39. (ð Section 7.7, Page 41) Etanorm V 40 of 52... -
Page 41: Mounting The Motor
7.7 Tightening torques 7.7.1 Tightening torques for the pump Fig. 11: Tightening points Table 18: Tightening torques for bolted/screwed connections at the pump Position Thread Tightening torque [Nm] M12 × 1.5 M16 × 1.5 M24 × 1.5 M30 × 1.5 Etanorm V 41 of 52... -
Page 42: Spare Parts Stock
Radial ball bearing per size 30 % 400.10 Gasket 150 % 411.77 Joint ring 100 % 412.01 O-ring (shaft unit 55) 90 % Lip seal (shaft unit 55) 100 % 502.01/502.02 Casing wear ring 50 % Etanorm V 42 of 52... -
Page 43: Sets Of Spare Parts
920.95 930.95 Safety device 940.01 940.02 102 - volute casing Volute casing 502.01 Casing wear ring 902.01 Stud 903.01 Screw plug 903.03 Screw plug 920.01 For shaft unit 25 only For bolted casing cover only Etanorm V 43 of 52... -
Page 44: Trouble-Shooting
▷ For any work to remedy faults observe the relevant information in this manual or in the relevant accessory manufacturer's product literature. If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump delivers insufficient flow rate B Motor is overloaded... -
Page 45: Related Documents
321.06 550.21 321.05 932.32 550.70 932.03 550.22 550.40 901.11 920.14 400.06 920.06 68-3.01 360.01 920.34 411.77 412.68 400.10 502.02 903.01 901.39 920.19 940.01 502.01 400.16 550.95 903.03 930.95 920.95 Fig. 12: General assembly drawing Etanorm V, design D Etanorm V 45 of 52... - Page 46 WS_25: motor 132 / 160 / 180 ** Only for shaft unit WS 55 WS_35: motor 132 / 160 / 180 / 200 / 225 WS_55: motor 225 (4 poles) / 250 (4 poles) / 280 (4 poles) Etanorm V 46 of 52...
- Page 47 Hexagon socket head cap screw Lip seal 920.01/.06/.11/.14/.19/.34/.95 Ring 930.95 Safety device 502.01/.02 Casing wear ring 932.03/.32 Circlip 550.21/.22/.40/.70/.95 Disc 940.01 /.02 On pumps without cover plate only For WS_55 only For WS_25 only 2x for WS_55 Etanorm V 47 of 52...
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Page 48: Eu Declaration Of Conformity
67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Etabloc, Etabloc SYT, Etaline, Etaline SYT, Etaline Z, Etachrom B, Etachrom L, Etanorm, Etanorm SYT, Etanorm V, Etaprime L, Etaprime B, Vitachrom KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 49: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Etanorm V 49 of 52... -
Page 50: Index
Ordering spare parts 42 Causes and remedies 44 Spare parts stock 42 Fluid handled Start-up 28 Density 29 Storage 12, 30 Frequency of starts 29 Function 17 Tightening torques 41 Grease lubrication Transport 11 Grease quality 34 Intervals 34 Impeller type 15 Installation 20 Intended use 9 Misuse 9 Name plate 14 Noise characteristics 18 Etanorm V 50 of 52... - Page 52 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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