Tadano TM-1800 Manual
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Tadano TM-1800 Manual

Tadano TM-1800 Manual

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Most accidents that occur during crane operation and maintenance are caused by failure to
observe the basic safety rules and precautions. Before operating your crane or performing
maintenance, read and become familiar with all the safety precautions and recommenda-
tions given in this section. Remember that failure to observe even a single precaution could
involve you and the people around the crane in a serious accident.
Foreseeing potential dangers is vital for preventing accidents. All personnel working with
the equipment, including the supervisor and crane operator, should be sensitive to danger-
ous situations and take the necessary measures to prevent accidents.
Safety precautions and recommendations are outlined in this section and are also included
in the operation and maintenance instructions given in subsequent sections.
Warning labels are also provided on the crane .
The cautionary instructions in this manual and on the labels are identified as "DANGER",
"WARNING", "CAUTION" or "NOTICE". These terms are defined as follows:
DANGER indicates an imminently hazardous situation, which, if not avoided, could
result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not avoided, may result
in a minor or moderate injury.
[NOTICE]
NOTICE indicates an important operational or maintenance procedure or condition, which,
if not strictly observed, can result in damage to machine components or deteriorated
machine performance.
It is virtually impossible to anticipate every situation that might present a hazard. The safety
precautions given in this manual and on the crane decals are not exhaustive. It is important,
therefore, to strictly follow the instructions in this manual and be sensitive to potential dan-
gers in order to prevent bodily injury and damage to the equipment.
Remember that your most important duty is to ensure the safety of you, your co-workers
and any other people in the area.
Safety
SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E
Safety
A-1
Safety

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  • Page 1 Remember that your most important duty is to ensure the safety of you, your co-workers and any other people in the area. Safety Safety SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 2: Table Of Contents

    Rules for Operation (Weather) A-21 Rules for Operation (Power Lines, Radio Waves) A-23 After Operation A-25 Rules for Traveling on Roads A-26 Rules for Inspection and Maintenance A-27 Warning Decals A-33 Warning Decals - Location and Contents A-34 Safety Rules Safety Rules SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 3: Safety Rules

    Be sure to read these instructions first to understand them. Neglecting these instructions and warnings may result in injury or death. If this manual or any of the decals are lost or illegible, contact the nearest TADANO distributor or dealer for replacement.
  • Page 4 This increases the probability of an accident. When operating the crane at night, use the working lamps so that motion and the load can be clearly seen. Also provide additional lighting equipment to illuminate the surrounding area. Safety Rules Safety Rules SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 5 The warning decals on various parts of the machine provide important instructions for safe opera- tion. Always keep the decals (labels) clean and visible. Should decals become lost or damaged, order replacements from the nearest authorized TADANO distributor or dealer.
  • Page 6 When two or more crane work together, assign a signal person and ensure mutual agreement on the signaling method. The operator must operate the crane cautiously according to the instructions given by the signal person. Safety Rules Safety Rules SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 7 This may affect your judgement in an emergency, resulting in an accident. Be in good physical condition before operating the equipment. Do not operate the crane when you are in poor physical condition or under the influence of drugs or alcohol. Safety Rules Safety Rules SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 8: Rules For Operation (Outriggers, Stabilizers

    Pay Attention When Extending Jacks When extending jacks, keep other personnels away from the outriggers and stabilizers to avoid feet being crushed under an extended jack. Safety Rules Safety Rules SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 9 Secure the Front Outriggers with Lock Pins If a front outrigger is not secured with a lock pin, it may retract during crane operation. After extend- ing the front outriggers, secure them with lock pins. Safety Rules Safety Rules SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 10 To swing the boom to the side with the shorter outrigger beam, make sure that the actual load is not larger than the rated lifting capacity corre- sponding to the outrigger extension width. Safety Rules Safety Rules A-10 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 11: Rules For Operation (General

    Intentionally deactivating any safety device may result in the inability to detect overloading or over- winding during operation, and lead to a serious accident. Ensure that all safety devices are functioning correctly before starting any operation. Safety Rules Safety Rules A-11 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 12 Otherwise, the loads become unbalanced, or all the loads cannot be carefully observed, which may result in an accident. Lift only one load at a time. M32628 Safety Rules Safety Rules A-12 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 13 It is dangerous to raise or lower the boom abruptly when the crane is overloaded, since these ac- tions may cause the truck to overturn. In this condition, lower the load onto the ground immediately through winch operation. Safety Rules Safety Rules A-13 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 14 Operating the control levers abruptly and carelessly causes the load to sway and can result in im- pact or damage to the machine. It also causes the crane to be overloaded, and may result in an overturn accident. Be sure to operate the control levers slowly and carefully. Safety Rules Safety Rules A-14 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 15 When the boom is extended longer than required, the rated lifting capacity is reduced. This also causes the load to swing, and decreases work efficiency. Make the boom as short as possible, for the intended work. Safety Rules Safety Rules A-15 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 16 Do not lift a load whose weight and center of gravi- ty are unknown. Before starting operation, thoroughly discuss the load weight, its center of gravity and the work process with the supervisor. T01944 Safety Rules Safety Rules A-16 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 17 This also shortens the wire rope service life, and can cause the rope to break. After replacing the wire rope, make sure that it is reeved correctly on the sheaves and winch drum. If the wire rope is irregularly wound, rewind it properly. Safety Rules Safety Rules A-17 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 18 Anchoring the truck frame or outrigger may damage the truck and/or crane, resulting in an ac- cident. M32636 Safety Rules Safety Rules A-18 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 19 • Return the control levers to the neutral position. • Disengage the PTO. (If your crane is battery-driven, turn OFF the power supply.) • Stop the engine and remove the key. • Lock the doors of the truck cab. Safety Rules Safety Rules A-19 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 20 This may cause the truck to overturn, the load to drop, or the boom to be dam- aged. Do not lift a load with two or more cranes. M32639 Safety Rules Safety Rules A-20 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 21: Rules For Operation (Weather

    If the truck or crane is struck by lightning, it will be damaged and the operator and working personnel may be injured or killed. If lightning is forecast, stop operation, then stow and leave the equip- ment. T00038 Safety Rules Safety Rules A-21 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 22 • Make sure that the load does not freeze to the ground. It is dangerous to lift such a load. • Perform thorough maintenance on the battery. Use oils and fuel rated for cold weather. Safety Rules Safety Rules A-22 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 23: Rules For Operation (Power Lines, Radio Waves

    50kV to 200kV 15 ft. (4.5 meters) over 200kV to 250kV 25 ft. (7.6 meters) over 250kV to 750kV 35 ft. (10.6 meters) over 750kV to 1,000kV 45 ft. (13.7 meters) Stand-off distance M32641 M00024E Safety Rules Safety Rules A-23 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 24 Also, the electronic equip- ment may be damaged. Wear rubber gloves to prevent electric shock or burns, and ground the hook block to discharge electricity before starting rigging work. Safety Rules Safety Rules A-24 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 25: After Operation

    If the PTO remains ON, the crane may be activated when any of the control levers are accidentally moved. After stowing the crane, be sure to disengage the PTO. (With a battery-driven crane, turn OFF the power supply.) Safety Rules Safety Rules A-25 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 26: Rules For Traveling On Roads

    In particular, when traveling under overhead wires or under a bridge girder or tunnel entrance, make sure that your truck will not collide with any part of these structures. M32643 Safety Rules Safety Rules A-26 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 27: Rules For Inspection And Maintenance

    Disassembling or improperly adjusting the hydraulic equipment affects the safety and functional fea- tures of the crane, which may cause serious accidents. If the hydraulic equipment must be disassembled or re-adjusted, contact the nearest TADANO dis- tributor or dealer. Do Not Modify the Crane Making modifications that may affect the performance, safety, and strength of the crane may dam- age the equipment, or cause an accident.
  • Page 28 Be sure to wear proper protective gear when washing the machine. If the electrical components become wet, they may be short-circuited and damaged. Be careful not to splash water over the electrical components. Safety Rules Safety Rules A-28 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 29 These components include the engine, muffler, engine cooling water, radiators, hydraulic oil, speed reducers, hydraulic equipment, and piping. Before starting inspection or maintenance work, allow these components and areas to cool down so that they can be touched by hand. Safety Rules Safety Rules A-29 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 30 Always pay attention to overhead objects and your footing. Do not step on the boom, outriggers or stabilizers. When walking on the truck deck, be careful not to slip and fall. Wear a safety belt or other protective gear, or use a stepladder, depending on the work condition. Safety Rules Safety Rules A-30 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 31 (ground) cable from the battery. Handle Wire Rope Carefully Improperly handling wire rope results in reduced service life, and causes rope breakage. Handle wire rope properly and carefully, according to the instructions in this manual. Safety Rules Safety Rules A-31 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 32 When draining waste oils from the machine, use a proper vessel. Never discharge waste oils onto the ground or into rivers or marshes. To dispose of oils, fuels, cooling water, brake fluid, solvents, filters, batteries, or any other harmful substances, contact an authorized industrial waste disposer. Safety Rules Safety Rules A-32 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 33: Warning Decals

    Make sure that the warning decals are not damaged or covered with grime. If words or pictures are illegible or unclear, clean them. If any decal is soiled or missing, replace it with a new one. New decals are available from your nearest TADANO distributor or dealer. Warning Decals Warning Decals A-33 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 34: Warning Decals- Location And Contents

    Warning Decals- Location and Contents 22. and 23. are provided for a crane with the radio control specification. 17 13 M32031-3 Warning Decals Warning Decals A-34 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 35 10. Danger/Foot (5 parts) 21. Hand signals (2 parts) 11. Danger/Boom in motion (2 parts) 22. Caution/Emergency hook stowing (1 part) 12. Danger/Outrigger and stabilizer operation 23. Caution/Do not fail to cap (1 part) (2 parts) Warning Decals Warning Decals A-35 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 36 If manuals are missing, contact your nearest the anti-two-block sensing weight at the authorized TADANO distributor or dealer sheavecase to hang freely. for replacement. Do not modify or alter crane without written manufacturers approval.
  • Page 37 OSHA regulations. You are sure that all safety signs, guards and other safety features are in place and in proper condition. 314-949-80220 314-949-80220-0 Warning Decals Warning Decals A-37 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 38 Yellow mark for Mid. extension White mark for Max.extension INJURY OR DEATH. Check stowing lock pin STAY CLEAR OF LOAD Yellow White ( Extended Mid.) ( Extended Max.) AND BOOM. 314-949-80260 343-912-02101 343-912-02101-0 314-949-80260-0 Warning Decals Warning Decals A-38 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 39 AID TO PREVENT MOST OVERLOAD CONDITIONS. DO NOT USE THE AMA SYSTEM AS A SUBSTITUTE FOR as the new owner of this crane with TADANO SAFE OPERATING PRACTICES AS OUTLINED IN THE AMERICA CORPORATION. So that you can be kept OPERATOR'S MANUAL, NOR AS A SUBSTITUTE FOR abreast of important information.
  • Page 40 DOG EVERYTHING TRAVEL RETRACT BOOM HAND SIGNALS EXTEND BOOM RETRACT BOOM (ONE HAND) (ONE HAND) 343-912-01300-0 23. Caution/Do not fail to cap 22. Caution/Emergency hook stowing DO NOT FAIL TO CAP 314-916-20260-0 313-945-80620 313-945-80620-0 Warning Decals Warning Decals A-40 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 41 2-13 Taking Out the Hook Block and Setting 2-4 AMA the Machine Ready for Travel (1) Safety Function (1) Taking Out the Hook Block (2) Components (2) Setting the Machine Ready for Travel (3) AMA Preoperational Inspection (4) How to Deal with Errors Contents Contents SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 42: Contents

    (2) Oil Level Check (Hydraulic Oil Tank) (3) Oil Replacement (Hydraulic Oil Tank) (4) Return Filter Replacement (5) Air Breather Replacement (Hydraulic Oil Tank) 3-6 Swing System (1) Maintenance Table (2) Swing Bearing Mounting Bolt Check, Swing Speed Reducer Mounting Bolt Check Contents Contents SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 43 1. INTRODUCTION SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 44 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 45: Preface

    1-1 Preface This manual has been edited to ensure safe and proper operation, inspection and maintenance of the cranes of TM-1800-1 series. For the operation, inspection and maintenance of the radio control device, refer to the Operation and Maintenance Manual for Radio-control System.

  • Page 46: Model Name And Specifications

    None 375° non-continuous swing without radio control 360° continuous swing without radio control 375° non-continuous swing with radio control (EC) 360° continuous swing with radio control Specification No. Specification TM-1800-1- 05 375° non-continuous swing TM-1800-1- 15 360° continuous swing TM-1800-1-1 5 Without radio control TM-1800-1-3 5 With radio control : Variable number (The number is different accoding to the equipped options.)

  • Page 47: Servicing And Ordering Parts

    1-3 Servicing and Ordering Parts If a failure occurs with your crane, or when ordering spare parts, contact an authorized TADANO distributor or dealer, and specify the following information: Boom Nameplate Frame Nameplate (1) Unit number (3) Unit number (2) Lot number...

  • Page 48: Terminology

    Each value of the rated lifting capacity includes the weight of the hook block, sling, etc. Weight of hook block, sling, etc. Rated lifting capacity Actually allowable load M32627E 1-4 Terminology 1-4 Terminology SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 49 This refers to the condition where the hook is lifted without a load. 11. Raising a Load Just Clear of Ground This phrase expresses the operation of hoisting up a load a few inches above the ground and hold- ing it at that position. 1-4 Terminology 1-4 Terminology SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 50 (3) Minimum outrigger extension width (L3) Outrigger extension width when the outriggers are extended to the specified minimum width. 13. Back-of-cab Mounting This refers to mounting the crane between the cab and the truck body. M32648 1-4 Terminology 1-4 Terminology SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 51: Components

    Boom swing device Boom Winch Boom elevating cylinder Boom rest Power lamp (inside cab) PTO switch (inside cab) Wire rope Anti-twoblock device Control lever Hook block Frame Front stabilizer Outrigger Step Hydraulic oil tank Rear stabilizer M32033E 1-5 Components 1-5 Components SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 52 MEMO SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 53 2. OPERATION SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 54 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 55: Layout Of The Controls

    12. Stop lamp P. 28 24. AMA display window P. 20 13. Boom swing lever P. 49 25. AMA main body P. 20 14. Boom telescoping lever P. 43 2-1 Layout of the Controls 2-1 Layout of the Controls SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 56: Crane Operating Procedure

    Take out the hook block. "2-13 (1) Taking Out the Hook Block" After the engine is started, perform pre-operational inspection. "3-2 Pre-Operational and Periodic Inspection" Perform AMA pre-operational inspection. “2-4 AMA” 2-2 Crane Operating Procedure 2-2 Crane Operating Procedure SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 57: Operation

    Stow the outriggers and stabilizers. "2-7 Outriggers and Stabilizers" Make sure that the slide lock pins fix the outriggers. "2-7 Outriggers and Stabilizers" Disengage the PTO. "2-6 Operating the PTO and Warming Up the Machine" 2-2 Crane Operating Procedure 2-2 Crane Operating Procedure SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 58: How To Read The Performance Data Table

    The working range chart does not include the influence of boom deflection. When a load is lifted, the boom deflects, increasing the load radius. Load radius without load   on hook Load radius Load radius with load  M21530E M21529E  on hook 2-3 How to Read the Performance Data Table 2-3 How to Read the Performance Data Table SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 59: How To Read The Rated Lifting Capacity Table

    If the load radius is between the two values listed in this table, take the row corresponding to the longer load radius in the table. (2) Read the rated lifting capacity corresponding to the actual load radius. 2-3 How to Read the Performance Data Table 2-3 How to Read the Performance Data Table SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 60 1,100 （16.89ft.） （29.69ft.） （42.48ft.） （55.28ft.） （68.07ft.） （81.33ft.） M22238E To ensure safe operation, use the AMA and the angle meter together, as described later. 2-3 How to Read the Performance Data Table 2-3 How to Read the Performance Data Table SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 61: Ama

    [NOTICE] If the PTO is engaged while the boom is in stowed configuration, boom angle lower re- striction is activated. Precautionary alarm and limit alarm do not work properly in this condition. 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 62: Safety Function

    Continuous Lit the alarm goes out. restriction alarm* Boom extending Raising the boom Boom lowering Repair is required. Stop operation. System error Hoisting up Contact your nearest TADANO Intermittent Flashing alarm* Boom extending distributor or dealer. 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 63 After the boom is raised to the stroke end of Override switch the boom elevating cylinder, the AMA may hinder boom lowering. In this case, lower the boom OVERRIDE while keeping pressing the override switch. M22251E 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 64: Components

    Display window indicates a value of hook weight (±0.1). Check Point 5 Inspection is completed. DISPLAY Boom Angle 314-950-60100 AMA main body AMA display window Display alteration switch Override switch Override switch AMA warning light AMA alarm buzzer M22252E 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 65 While any of these switches is kept pressed, the display windows display boom angle. AMA warning light The lights light up or flash according to the cause of the alarm. For details, see the "Safety Function" section. 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 66 OFF ON switch. Buzzer damper switch The AMA alarm buzzer is located near the swing motor on the right side of the vehicle. M22253E The buzzer damper switch is attached to the alarm buzzer. 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 67: Ama Preoperational Inspection

    [NOTICE] Perform preoperational inspection with no load on hook. If any failure is found, do not start crane operation. Contact your nearest TADANO distrib- utor or dealer. Before starting operation, make sure that the overload limit device is working properly, according to the following procedure.
  • Page 68 • The display window indicates the value up to ＯＵＴＲＩＧＧＥＲS ＥＸＴＥＮＳＩＯＮ 0.1 above or below of the hook weight (X ＭＡＸ ＭＩＤ ＭＩＮ 1,000 lbs). Lifting Load ×1000 lbs Boom Angle ° M22257E Now the preoperational inspection of the AMA is completed. 2-4 AMA 2-4 AMA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 69: How To Deal With Errors

    Measures When E14–E19, E21–E29, or E20 is displayed Inspection and repair are required. Contact your nearest TADANO distributor or dealer. Operate the crane toward the non-critical side (hoisting down, retracting the boom and raising the boom) and lower the load to unload the hook block. Then stow the boom.

  • Page 70: Other Safety Devices

    M22217E anti-twoblock device, the cable may be bro- ken or the detection switch may be defective. Contact your nearest TADANO dealer or distributor for inspection and repair. The alarm buzzer of the anti-twoblock device is located on the left side of the vehicle.

  • Page 71: Angle Meter

    The hook is equipped with the spring latch to prevent the wire rope from coming off the hook. When attaching the rigging wire rope to the hook, make sure that the rope is properly held on the hook to prevent the rope from accidentally coming off. M22287 2-5 Other Safety Devices 2-5 Other Safety Devices SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 72: Pto Power Lamp

    Then start the engine. Stop lamp Stop lamp Stop switch Stop switch M22210E The engine cannot be started while any stop switch is pressed. 2-5 Other Safety Devices 2-5 Other Safety Devices SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 73: Operating The Pto And Warming Up The Machine

    Power lamp PTO switch M32602E Release the clutch pedal slowly, and remove your foot from the pedal. M00057 2-6 Operating the PTO and Warming 2-6 Operating the PTO and Warming Up the Machine Up the Machine SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 74 Remove your foot from the clutch pedal. PTO for Automatic Transmission or Factory-equipped PTO Refer to the operation manual provided by the carrier manufacturer. 2-6 Operating the PTO and Warming 2-6 Operating the PTO and Warming Up the Machine Up the Machine SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 75: Warming Up The Machine

    Check the engine, PTO, hydraulic pump, hydraulic motor, swing bearing, and each pivot pin for abnormal sounds. If you hear abnormal sounds with these parts, stop operation immediately, and contact your nearest TADANO dealer or distributor for inspection. 2-6 Operating the PTO and Warming...

  • Page 76: Outriggers And Stabilizers

    (1) Asphalt pavement (2) Sidewalk or other areas with stone pavement (3) Areas that have been filled up after excavation (4) Reclaimed land (5) Areas near a road shoulder or pit 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 77 Set the jack floats at the cen- ter of these plates or blocks. Asphalt pavement M00515E Sidewalk or other area with stone pavement M00516E Reclaimed land M000425E 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 78: Controls

    Ext. Ext. jack Front Front right left Ret. Ret. Outrigger extension/jack Front stabilizer jack RET./EXT. lever selector lever (right) Outrigger Outrigger extension/jack RET./EXT. lever selector lever (left) Slide lock pin M22193E-1 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 79 Rear right left Extension Front Front right left Front Ext. Ext. jack Ret. Ret. M22273E Shift the outrigger RET./EXT. lever to "Ext." side to extend right and left front outrigger beams. 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 80 When a lock pin drops in, it secures the outrigger to the locking position. After extending an out- rigger beam, check the outrigger is locked by the lock pin. After completing outrigger extension operation, return the all control lever to the neutral position. 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 81 Rear Rear right left Extension Ext. Front Ext. jack Ret. Ret. Front Front right left M22277E After completing outrigger extension operation, return the all control lever to the neutral position. 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 82 Make sure that all jack floats are in firm contact with the ground by shaking the jacks back and forth. Lower any unseated float until it is in contact with ground. 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 83 Front Ext. Ext. jack Ret. Ret. Front Front right left M22275E Shift the outrigger RET./EXT. lever to the "Ret." side. The jacks of the outriggers and rear sta- bilizers will retract. 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 84 Shift the outrigger RET./EXT. lever to "Ret." side to retract right and left front outrigger beams. Rear Rear right left Front Front right left Front Ext. jack Ext. Ret. Ret. Retract M22283E 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 85 After completing outrigger retraction operation, return the all control lever to the neutral position. Insert the right and left slide lock pins. Make sure that the outriggers are locked by the lock pins. Slide lock pin M22197E-1 2-7 Outriggers and Stabilizers 2-7 Outriggers and Stabilizers SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 86: Acceleration

    When the pedal is released, the engine speed returns to the idling speed. Use the accelerator in the following conditions: (1) To adjust the engine speed during warming up (2) To adjust the idling speed during crane operation 2-8 Acceleration 2-8 Acceleration SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 87: Telescoping The Boom

    (2) Retracting the boom: Move the boom telescoping lever to “Ret.” (3) Stop: Return the boom telescoping lever to the neutral position. To adjust the telescoping speed, operate the accelerator pedal. 2-9 Telescoping the Boom 2-9 Telescoping the Boom SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 88 4th boom section lateral face, the boom is extend- ed to 56.8 ft. When the second mark is half exposed on the 4th boom section lateral face, the boom is ex- tended to 69.6 ft. 2-9 Telescoping the Boom 2-9 Telescoping the Boom SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 89: Hoisting

    2-10 Hoisting 2-10 Hoisting SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 90: High-Speed Hoisting Switch

    The high-speed hoisting switches can be Winch lever equipped to the winch levers as an option. High-speed You are allowed to operate the winch lever and hoisting switch(option) the high-speed hoisting switch by single hand. M32043E 2-10 Hoisting 2-10 Hoisting SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 91: Elevating The Boom

    (2) Lowering the boom: Move the boom elevating lever to “Down”. (3) Stop: Return the boom elevating lever to the neutral position. To adjust the boom elevating speed, operate the accelerator pedal. 2-11 Elevating the Boom 2-11 Elevating the Boom SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 92 After the boom is raised to the stroke end of Override switch the boom elevating cylinder, the AMA may hinder OVERRIDE boom lowering. In this case, lower the boom while keeping pressing the override switch. M22251E 2-11 Elevating the Boom 2-11 Elevating the Boom SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 93: Swinging The Boom

    (1) Right swing: Move the boom swing lever to “Right”. (2) Left swing: Move the boom swing lever to “Left”. (3) Stop: Return the boom swing lever to the neutral position. 2-12 Swinging the Boom 2-12 Swinging the Boom SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 94 M22263 To adjust the boom swing speed, operate the accelerator pedal. 2-12 Swinging the Boom 2-12 Swinging the Boom SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 95: Taking Out The Hook Block And Setting The Machine Ready For Travel

    Beep （Automatically halted） Weight （Automatically halted） M22186E 2-13 Taking Out the Hook Block and 2-13 Taking Out the Hook Block and Setting the Machine Ready for Travel Setting the Machine Ready for Travel SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 96 When the boom swing lever is returned to the M22213 neutral position, the boom swing is automatically locked. 2-13 Taking Out the Hook Block and 2-13 Taking Out the Hook Block and Setting the Machine Ready for Travel Setting the Machine Ready for Travel SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 97 Set the anti-twoblock device buzzer switch off to stop the buzzer from sounding. 2-13 Taking Out the Hook Block and 2-13 Taking Out the Hook Block and Setting the Machine Ready for Travel Setting the Machine Ready for Travel SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 98 M32036 Stow the boom on the boom rest. Boom rest M32037E 2-13 Taking Out the Hook Block and 2-13 Taking Out the Hook Block and Setting the Machine Ready for Travel Setting the Machine Ready for Travel SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 99 Set the anti-twoblock device buzzer switch off to stop the buzzer from sounding. 2-13 Taking Out the Hook Block and 2-13 Taking Out the Hook Block and Setting the Machine Ready for Travel Setting the Machine Ready for Travel SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 100: Reeving Wire Rope

    14,400 lbs. 28,800 lbs. 36,000 lbs. Boom length 18.4ft to 82.4ft 18.4ft to 69.6ft 18.4ft to 44ft 18.4ft : Rope socket : Weight M22239E The shaded sheave in the figure is optional. 2-14 Reeving Wire Rope 2-14 Reeving Wire Rope SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 101: Reeving Procedure

    Weight M01820E Remove 2 rope guide pins from the boom head. Snap pin Rope guide pin M22240E Remove the rope socket from the boom head or hook block. Rope socket M22242E 2-14 Reeving Wire Rope 2-14 Reeving Wire Rope SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 102 Raise the boom and hoist up with the winch to wind the rope around the drum. The rope is often wound improperly when the wire rope is reeved without suitable tension on the line. Rewind the ropes if necessary. 2-14 Reeving Wire Rope 2-14 Reeving Wire Rope SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 103: Emergency Procedure

    1-1. Stow the crane while pressing the override switch. 1-2. Have your crane repaired by your nearest TADANO dealer or distributor. If the crane does not move through the above procedure, perform the operation described below. 2-15 Emergency Procedure 2-15 Emergency Procedure SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 104 Unload valve for winch Push Push M22250E Excessively tightening the inner nut causes malfunction. 2-2. Stow the crane, and contact your nearest TADANO dealer or distributor for inspection and repair. 2-15 Emergency Procedure 2-15 Emergency Procedure SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 105: Inspection And Maintenance

    3. INSPECTION MAINTENANCE SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 106 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 107 Some components of your machine use parts which wear with time. The following table gives the replacement intervals for the major safety parts whose defect can cause a serious accident. Contact your nearest TADANO distributor or dealer to have these parts replaced at the regular intervals.

  • Page 108: Pre-Operational And Periodic Inspection

    Spontaneous retraction Installation, external appearance Boom Boom (cracks, deformation, etc.) telescoping telescoping Operation (vibration, abnormal sounds, system cylinder etc.), oil leaks Worn slide plates Wire rope Sag, installation 3-2 Pre-Operational and Periodic Inspection 3-2 Pre-Operational and Periodic Inspection SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 109 Outriggers, Operation (abnormal sounds, vibration, stabilizers etc.), oil leaks positioning Jack cylinder spontaneous retraction device or extension External appearance (flaws, deformation, etc.) Hook Operation Function of safety latch 3-2 Pre-Operational and Periodic Inspection 3-2 Pre-Operational and Periodic Inspection SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 110 Looseness and external appearance Mounting (deformation, damage, etc) of crane section body mounting bolts and nuts Chassis reinforcements installation Others Bent or cracked chassis frame Loosened bolts and nuts 3-2 Pre-Operational and Periodic Inspection 3-2 Pre-Operational and Periodic Inspection SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 111: Greasing

    11 Inner case of rear stabilizer jack Coat 2 points 12 Inner case of front stabilizer jack Coat 1 point 13 Lower face of outrigger beam Coat 2 points 14 Hook block Inject 1–2 points 3-3 Greasing 3-3 Greasing SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 112: Greasing Chart

    (2) Greasing Chart 100h (1 month) Every week Every day M22219E 3-3 Greasing 3-3 Greasing SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 113 Extend the outriggers fully, extend the stabilizers and level the crane. Fully retract the boom. Inject grease through the grease nipples on the upper side of the base boom section near the back end. M22221 M32618 3-3 Greasing 3-3 Greasing SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 114: Gear Oil

    Replace oil 0.32 gal. {1.2 L} : First replacement only (*1): For the machines with serial number 655678, and EX0043 and earlier (*2): For the machines with serial number EX0044 and later 3-4 Gear Oil 3-4 Gear Oil SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 115: Winch Speed Reducer Oil Replacement

    Pour fresh gear oil through the screw hole of the level plug until the oil level comes to the bot- tom of the level plug hole. Install and tighten the level plug. 3-4 Gear Oil 3-4 Gear Oil SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 116: Winch Speed Reducer Oil Replacement

    Oil level holes. If low, add oil through the level/drain port hole. Level/drain port M32040E Install and tighten the level/drain port. Wind up the wire rope around the winch drum. 3-4 Gear Oil 3-4 Gear Oil SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 117 Pour fresh gear oil through the hole of the upper level/drain port until the oil level comes to the bottom of the level/drain port holes. Install and tighten the upper level/drain port. Wind up the wire rope around the winch drum. 3-4 Gear Oil 3-4 Gear Oil SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 118 There is no need to add oil if the oil level Level plug comes to the bottom of the plug hole. If low, add oil through the level plug hole. M32621E Install and tighten the level plug. 3-4 Gear Oil 3-4 Gear Oil SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 119 After all of the oil has drained out, install and tighten the drain plug. Pour fresh gear oil through the screw hole of the level plug until the oil level comes to the bot- tom of the level plug hole. Install and tighten the level plug. 3-4 Gear Oil 3-4 Gear Oil SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 120: Hydraulic System

    Be sure to handle the hydraulic pipes carefully. Handling them incorrectly can cause oil leaks or the hydraulic components to malfunction. Whenever you have to remove a pipe, be sure to consult your nearest TADANO distributor or dealer. Dust, foreign matter, water, etc. in the hydraulic oil tank or pipes could cause a machine failure.
  • Page 121 Oil level gauge "0°C" {30°F} marks, there is sufficient oil in the tank. When the oil temperature is 0°C {30°F} or low- er, regard the "0°C" {30°F} mark as the proper level. M22226E 3-5 Hydraulic System 3-5 Hydraulic System SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 122 While watching the oil level on the level gauge, supply new hydraulic oil into the tank. Remount the cover on the hydraulic oil tank. Bleed the hydraulic pump. Recheck the oil level. Add if low. 3-5 Hydraulic System 3-5 Hydraulic System SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 123: Return Filter Replacement

    Hold down spring Center bolt Housing assembly Filter element M22229E Replace the filter element with a new one and reassemble the return filter. Install the return filter in the tank and remount the cover. 3-5 Hydraulic System 3-5 Hydraulic System SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 124: Air Breather Replacement (Hydraulic Oil Tank)

    Element Element holder Bolt Packing M22230E Remove the two bolts, then use a wrench to remove the element holder, as shown in the figure. Replace the element with a new one. M22235 3-5 Hydraulic System 3-5 Hydraulic System SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 125: Swing System

    {466 to 505 N･m} Tightening torque (swing 275 to 305 ft-lb Outer ring mounting bolt speed reducer mounting bolts) {372 to 412 N･m} Inner ring mounting bolt Swing speed reducer mounting bolt M22231E 3-6 Swing System 3-6 Swing System SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 126 TADANO distributor or dealer. When the bolts are replaced, make sure that torque control agent is applied to the threads of the bolts, and the bolts are tightened to the specified torque.

  • Page 127: Electrical System

    If a fuse with capacity exceeding designation is used, it may lead to wiring or other appli- ance burning down when blown out. Use specified replacement fuses. Relay box Fuse(10A) (821-000-00745) M32041E Relay box Only for the radio control specification Fuse(20A) Relay box (821-000-01198) Relay box M32042E 3-7 Electrical System 3-7 Electrical System SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 128: Frame

    If the nuts for the crane mounting bolts come loose, the crane will list or chasssis frame will be damaged, resulting in a serious accident. Check the bolts, nuts and related parts at regular intervals. If any abnormalities are found, have your nearest TADANO distributor or dealer repair them.

  • Page 129: Wire Ropes

    Let out the wire rope until only a few wraps (1) Rope twisted in (2) Rope twisted in a clockwise direction a counterclockwise direction of rope are left on the winch drum, and check the direction and number of twists. M32649E 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 130 To settle twisting condition of the wire rope, re-reeve the wire ropes regularly to re- move the torsion on the rope ends. It is essential for a while after the wire rope has been replaced. 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 131: Wire Rope Replacement

    3/32 inch for diameters 1-1/4 to 1-1/2 inches inclusive 5. In standing ropes: more than two broken wires in one lay in sections beyond end connections, or more than one broken wire at an end connection. 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 132 Rope socket M22242E Detach the wire rope from the rope socket Steel rod Wedge by removing the wire clip, then hammering the Wire clip wedge out of position. Hammer Wire rope Rope socket M20996E-1 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 133 M22262 Remove the winch cover. Cover M22266E When there is no wire rope left on the winch drum, hammer the wedge out of the winch drum to release the remaining wire rope. M22265 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 134 Secure the end of the wire rope to the winch drum with the wedge. The wedge must be oriented correctly. Make sure that the end of the wire rope does not protrude from the edge of the winch drum. M22268 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 135 Take care of the orientation of the hook. The side on which the weight holder lies is the anti- twoblock device weight side. 1-part line 2-part lines 4-part lines 5-part lines M22243E : Rope socket : Weight The shaded sheave in the figure is optional. 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 136 *1 : Cut the wire rope in 10D length. Rope socket Wire rope M20997E-1 Secure the rope socket. [NOTICE] Use a wrench to tighten the mounting bolt of rope socket fixing pin. Rope socket M22242E 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 137 Extend the boom, and unwind the wire rope until about three wraps are left on the winch drum. Suspend a load to give tension to the wire rope and then wind the rope tightly around the winch drum. The load to be suspended must be within the rated lifting capacity. 3-9 Wire Ropes 3-9 Wire Ropes SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 138 MEMO SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 139: [4. Information And Data]

    4. INFORMATION AND DATA SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 140 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 141: Conversion

    Volume Conversion Table gallon cubic inch, liter, lit cubic centimeter, cubic meter, cubic inch, cubic foot, , cc 0.000001 0.0610 0.0000353 3.785 1000000 61024 35.31 16.39 0.0000164 0.000579 0.004329 0.01639 0.2642 61.02 28320 0.02832 1728 4-1 Conversion 4-1 Conversion SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 142 -212.22 -100 -73.33 -9.44 4.44 -300 -184.44 -45.56 -6.67 7.22 -250 -156.67 -17.78 -3.89 10.00 12.78 26.67 65.56 204.44 15.56 29.44 93.33 232.22 18.33 32.22 121.11 260.00 21.11 35.00 148.89 287.78 23.89 37.78 176.67 315.56 4-1 Conversion 4-1 Conversion SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 143: Major Specifications

    (*4): For the 360° continuous swing specification Wire Rope Specifications Configuration IWRC 6 WS(31) Breaking strength 30,100 lbs. Diameter Length 9/16' 279' Chain Length of Overwind Cutout Device 22.44" (1.18" 19Link) Crane Weight Approx 12,700 lbs. (crane bare) 4-2 Major Specifications 4-2 Major Specifications SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 144 5. Rear stabilizer span 7.38' 6. Rear stabilizer float size 9.8"x5.9" (*1): For the machines with serial number 655678, and EX0043 and earlier (*2): For the machines with serial number EX0044 and later M22284E 4-2 Major Specifications 4-2 Major Specifications SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

  • Page 145: Greases And Oils

    0.32 gal. {1.2 L} (Exxon Mobil) TADANO Hydraulic 74 gal. {280 L} (*3) Hydraulic oil tank Hydraulic oil Oil LL (TADANO (TADANO Genuine) 92.5 gal. {350 L} (*4) Genuine) (*1): For the machines with serial number 655678, and EX0043 and earlier...

  • Page 146: Recommended Oils And Greases

    (-5°C to 60°C) Allowable 23°F to 176°F 14°F to 158°F temperature range (-5°C to 80°C) (-10°C to 70°C) TADANO Genuine TADANO Hydraulic Oil LL Idemitsu Daphne Super Daphne Super Daphne Super Hydro 46A Hydro 32A Hydro 22WR － － － －...

  • Page 147: Hand Signals

    (Hoist slowly shown as example.) is desired. is desired. 4-5 Hand Signals 4-5 Hand Signals SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 148 Booms). Both fists in front of body Booms). Both fists in front of body with thumbs pointing outward. with thumbs pointing toward each other fist, rotated vertically in front other. of body. (For land cranes only.) 4-5 Hand Signals 4-5 Hand Signals SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 149 RETRACT BOOM (Telescoping One Hand Signal. One fist in front of Boom). One Hand Signal. One fist in chest with thumb tapping chest. front of chest, thumb pointing outward and heel of fist tapping chest. 4-5 Hand Signals 4-5 Hand Signals SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...
  • Page 150 Head Office Ko-34, Sinden-cho, Takamatsu, Japan Overseas Service Dept. Tadano Ryogoku Bldg. 4-12, Kamezawa 2-chome, Sumida-ku, Tokyo, Japan Tel. (03)3621-7765 Tel fax (03)3621-7785 TADANO AMERICA CORP. 333 Northpark Central Drive, SuiteZ, Houston, Texas, 77073 U.S.A. Tel. 1-281-869-0030 1-281-869-0040 History of Revision...
  • Page 151 SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E...

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