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Summary of Contents for WAGNER Basic 8000
- Page 1 Translation of the original Operating manual Basic 8000 Spray wall Version 12 / 2010...
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Page 3: Table Of Contents
Technical data Design and functional description ASSEMBLING Requirements for the installation site Setting up the system 5.2.1 The Basic 8000 spray wall as delivered Assembly procedure Grounding START UP Operation and display elements Switching on the system Switching off the system... - Page 4 VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL Contents SPARE PARTS How to order spare parts? Spare parts list Basic 8000 spray wall Spare parts list pressure tank Spare parts list air diffuser Connection set of the manual system ACCESSORIES...
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Page 5: About These Instructions
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL ABOUT THESE INSTRUCTIONS This operating manual contains information on the operation, repair and maintenance of the unit. Always observe these instructions when operating the unit. This equipment can be dangerous if it is not operated in accordance with this manual. Compliance with these instructions constitutes an integral component of the warranty agreement. -
Page 6: General Safety Instructions
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep these operating instructions to hand near the unit at all times. Always follow local regulations concerning occupational safety and accident prevention. 2.1.1 ELECTRICAL PLANT AND UNITS To be provided in accordance with the local safety requirements with regard to the... -
Page 7: Safety Instructions For Staff
field between the spray gun and the workpiece to be coated builds up! 2.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY UNITS Never point the powder spray gun at people. Before all work on the unit, in the event of work interruptions and functional faults: –... -
Page 8: Cleaning
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL 2.2.4 CLEANING De-energize the unit electrically. Disconnect the pneumatic supply line. Relieve the pressure from the unit. Secure the control unit against being switched back on without authorisation. Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2) may be used for getting rid of dust build-ups. -
Page 9: Safety Features
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL SAFETY FEATURES Plates bearing information for the user have been attached to the work openings of the powder coating booth. The plate size corresponds to the standard category Ø 100 mm; 3.94 inches. The label plates, which must be attached, are shown below: Explosive atmosphere! High-voltage! -
Page 10: Warranty And Conformity Declarations
fitted , operated and maintained. If other makes of accessory and spare parts are used, the manufacturer‘s liability could be fully or partially null and void. The usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed. WARRANTY CLAIM This equipment is covered by the following manufacturing warranty. -
Page 11: Ce-Conformity
ORDER NUMBER DOC 3305595 OPERATING MANUAL CE-CONFORMITY Herewith we declare that the supplied version of - Basic 8000 spray wall, Article number 3301920, 3306211 Complies with the following provisons applying to it: - 2006/42/EG (Machine guideline) - 94/9 EG (ATEX) -
Page 12: Generell Description
Necessary air pressure quality according to ISO 8573-1 class 2 Quality class 3.5.2 Sound pressure level 78 dB (A) without cleaning pulse Article numbers: Variant Article No. Basic 8000 spray wall (left control cabinet): 3301920 Basic 8000 spray wall (right control cabinet): 3306211... -
Page 13: Design And Functional Description
fi ltered and can be reintegrated into the ambient air. Functional principle: The Basic 8000 spray wall is suitable for continuous operation. The air in the booth is suctioned off with the over-spray and guided through the defl ector grate 4 to the fi... -
Page 14: Assembling
Installation may only be performed by trained and authorized persons. We recommend that installation work is carried out by WAGNER personnel. SIHI_05007_ENG The Basic 8000 spray wall is delivered disassembled to the site of installation. Final assembly is performed on-site. REQUIREMENTS FOR THE INSTALLATION SITE Temperature range 0-40°C;... -
Page 15: Setting Up The System
Secure the parts against tipping during transport. Cordon off assembly area to keep out unauthorised persons. SIHI_05017_ENG 5.2.1 THE BASIC 8000 SPRAY WALL AS DELIVERED P_00477 E Grounding label: marks the position to attach a grounding disk. Consider references in chapter 5.3 “Assembly procedure“! -
Page 16: Assembly Procedure
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL ASSEMBLY PROCEDURE Hint: On all connections on the booth, the M8 hexagonal screws must have washers B below the screw head A and washers B plus spring disks C below the hexagon nut D! To assure a secure grounding between the elements of each module, the washer B located in at least two positions of every module must be replaced by a contact disk B1! -
Page 17: Grounding
GROUNDING The powder coating system must be perfectly grounded for safety reasons. Wagner recommends the usage of a copper cable of at least 16 mm² with adequate mechanical strength. t is important for system security and to achieve an optimum coating, that all system components such as workpieces, conveyors, control unit, color supply, control unit and booth or spray wall are perfectly grounded. -
Page 18: Start Up
ORDER NUMBER DOC 3305595 OPERATING MANUAL START UP WARNING Incorrect start-up! Risk of injury and damage to equipment. Starting-up may only be performed by trained and authorized persons. We recommend that commissioning is carried out by WAGNER personnel. SIHI_05011_ENG P_00480... -
Page 19: Operation And Display Elements
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL Procedure of commissioning: 1. Connect the electrical supply 1 to the mains. 2. Connect the pneumatic supply 2 to the compressed air generator. 3. Connect the pneumatic hose of the manual system to nipple 3. 4. -
Page 20: Switching On The System
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL SWITCHING ON THE SYSTEM Procedure: 1. Switch on the compressed air. 2. Switch on the main switch 1. 3. Switch on the ventilator 2. The spray gun is released for coating in the booth, if all the necessary signals provided by the customer are present. -
Page 21: Performing A Color Change
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL PERFORMING A COLOR CHANGE WARNING Dust development! Risk of poisoning. Danger due to escaping dust, contamination of device and device components. During every color change, the suction system of the booth and the filter cleaning system must remain activated! SIHI_05015_ENG In the case of a color change, powder residues must be thoroughly removed from all the... -
Page 22: Cleaning And Maintenance
(also refer to chapter 4.2). SETTING THE CLEANING INTERVALS There is a LOGO-control unit in the control cabinet of the Basic 8000 which controls the cleaning intervals. The basic functions are described on the following page. -
Page 23: Basic Functions
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL 7.1.1 BASIC FUNCTIONS 1 ESC to change to another menu or to discard the input 2 OK to select the parameters or to close the input 3 Display Menu display 4 Cursor to increase the value 5 Cursor... -
Page 24: Check And Maintenance Of The Compressed Air Container
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL CHECK AND MAINTENANCE OF THE COMPRESSED AIR CONTAINER WARNING Defective parts! Risk of injury and damage to the equipment. Remedy damage immediately and replace defective parts. SIHI_05018_ENG The rear of the spray wall: 1 Blow-off valve Open to drain the compressed air container. -
Page 25: Disposal
Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. -
Page 26: Elimination Of Faults
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL ELIMINATION OF FAULTS Malfunction Cause Remedy Suction performance is too weak Fuses defective. Replace the fuses. ● ● (safety stop triggers) The fi lter cleaning system is not Start and shorten the cleaning ●... -
Page 27: Spare Parts
Risk of injury and damage to equipment. ➞ Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center. ➞ Before all work on the unit and in the event of work interrup- tions: - Switch off the energy/compressed air supply. -
Page 28: Spare Parts List Basic 8000 Spray Wall
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL SPARE PARTS LIST BASIC 8000 SPRAY WALL P_00482... - Page 29 Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL Item Quantity Order No. Description 3159587 Filter cartridge with sealing washer 3143547 Threaded bar long 3143551 Star knob 3305671 Motor 3305672 Clockwise rotating impeller 3145385 Exhaust air muffl er 3025456 Differential pressure monitor 3145435 Solenoid valve 2/2 way G1/2“...
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Page 30: Spare Parts List Pressure Tank
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL SPARE PARTS LIST PRESSURE TANK P_00483 Item Quantity Order No. Description 3306273 Diaphragm 3306439 Solenoid 230 VAC (up to 09/2007)* 3306274 Solenoid 24 VDC (from 09/2007)* 9955654 Valve connector MSSD-C 230 VAC (up to 09/2007)* 3304504 Valve connector design A 18 mm;... -
Page 31: Spare Parts List Air Diffuser
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL SPARE PARTS LIST AIR DIFFUSER P_00484 Item Quantity Order No. Description 3305064 Air diffuser (complete) 1/2“ quadruple 3068948 Air diffuser 6704 3306439 Solenoid 230 VAC (up to 09/2007)* 3306274 Solenoid 24 VDC (from 09/2007)* 9955654 Plug... -
Page 32: Connection Set Of The Manual System
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL CONNECTION SET OF THE MANUAL SYSTEM P_00485 Item K Quantity Order No. Description 9992200 Plug-in nipple 3050061 Hose 8/6 3051199 Cable binders (not shown, are included) -
Page 33: Accessories
Basic 8000. VERSION 12/2010 ORDER NUMBER DOC 3305595 OPERATING MANUAL ACCESSORIES Order No. Description 3305529 Basic 8000 fl oor panel, large 3305528 Basic 8000 fl oor panel, small... - Page 34 Fax: +45/ 86 856 027 E-mail: info@estee-industries.com E-mail: info@wagner-industri.com Great Britain France WAGNER Spraytech (UK) Ltd. Wagner - Division Solutions Industrielles The Couch House Parc Gutenberg - Bâtiment F 2, Main Road 8 voie la Cardon GB- Middleton Cheney OX17 2ND...
- Page 36 Order No. 3305595 Germany J. WAGNER GmbH Otto-Lilienthal-Str. 18 Postfach 1120 D- 88677 Markdorf Phone +49/ (0)7544 / 5050 Fax +49/ (0)7544 / 505200 E-mail: service.standard@wagner-group.com Switzerland J. WAGNER AG Industriestrasse 22 Postfach 663 CH- 9450 Altstätten Phone +41/ (0)71 / 757 2211 Fax +41/ (0)71 / 757 2222 E-mail: rep-ch@wagner-group.ch...
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