WAGNER Basic 8000 Translation Of The Original Operating Manual
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WAGNER Basic 8000 Translation Of The Original Operating Manual

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Spray wall
Basic 8000
Translation of the Original Operating Manual
For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place.
Edition: 07/2022

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  • Page 1 Spray wall Basic 8000 Translation of the Original Operating Manual For professional use. Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. Edition: 07/2022...

  • Page 3: Table Of Contents

    Operating manual Spray wall Basic 8000 Table of Contents TABLE OF CONTENTS About these Instructions Preface Warnings, Notices and Symbols in these Instructions General Characters and Symbols Languages Abbreviations Terminology for the Purpose of this Manual Using in Accordance with the Instructions...
  • Page 4 How to Order Spare Parts 13.2 Notes on the Use of Spare Parts 13.3 Spare Parts List for Basic 8000 Spray Wall 13.4 Spare Parts List for Pressure Tank (Until 06/2021) 13.5 Spare Parts List for Pressure Tank (Starting 07/2021) 13.6...

  • Page 5: About These Instructions

    Operating manual Spray wall Basic 8000 1   About these Instructions 1   ABOUT THESE INSTRUCTIONS 1.1   PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 6: Languages

    Operating manual Spray wall Basic 8000 1   About these Instructions – Non-numbered list, first level – Non-numbered list, second level = cross-reference on page ♦ = wearing parts ⋆ = included in service set ● = not part of the standard equipment but available as a special accessory 1.4 ...
  • Page 7 Operating manual Spray wall Basic 8000 1   About these Instructions Personnel qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associ- ated with improper behavior as well as the necessary protective devices and measures. Electrically...

  • Page 8: Using In Accordance With The Instructions

    Spray wall for powder coating work pieces. 2.2   TYPE OF USE The Basic 8000 spray wall is the right choice when coating larger parts and features the essential basic functions required in an economical system. Thanks to its construction, it is ideal for integration in manual conveyor systems.

  • Page 9: Identification

    9450 Altstätten Switzerland 3.2   TYPE PLATE Wagner International AG 9450 Altstätten Switzerland Designed by WAGNER Switzerland, assembled by WAGNER Germany Bezeichnung der Maschine Basic 8000 Designation of the machine Bezeichnung der Serie oder des Typs Designation of the series or type...

  • Page 10: Basic Safety Instructions

    Operating manual Spray wall Basic 8000 4   Basic Safety Instructions 4   BASIC SAFETY INSTRUCTIONS 4.1   SAFETY INSTRUCTIONS FOR THE OPERATOR 4 Keep this operating manual at hand near the device at all times. 4 Always follow existing regulations concerning occupational safety and accident prevention regulations.

  • Page 11: Personnel Qualifications

    Operating manual Spray wall Basic 8000 4   Basic Safety Instructions 4 Make sure that the personal protective equipment (see Chapter "Personal Protective Equipment") is present and being used. 4 Make sure that all people within the work area wear static dissipative shoes. The footwear must correspond to EN 20344.

  • Page 12: Safe Handling Of Wagner Powder Spray Devices

    Danger due to noise pollution! Hearing damage due to noise pollution. 4 Wear ear protection. 4.2.2   Safe Handling of WAGNER Powder Spray Devices Danger due to dust formation! 4 Do not point spray guns at people. 4 Do not spray device parts using electrostatic equipment.

  • Page 13: Product Hoses

    Danger due to damaged product hoses! The product hose may cause dangerous injuries. 4 Use only an original WAGNER powder hose. 4 Make sure that the hoses are laid only in suitable places. Hoses should not be laid in the following places under any circumstances: 4 in high traffic areas...

  • Page 14: Maintenance And Repair

    Danger due to improper maintenance and repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualified personnel.

  • Page 15: Protective And Monitoring Equipment

    Operating manual Spray wall Basic 8000 4   Basic Safety Instructions 4.2.8   Protective and Monitoring Equipment Danger due to removal of protective and monitoring equipment! Danger to life and equipment damage. 4 Protective and monitoring equipment must not be removed, modified or rendered unusable.

  • Page 16: Description

    The air that is suctioned off is filtered and can be reintegrated into the ambient air. Operating principle: The Basic 8000 spray wall is suitable for continuous operation. The air is suctioned off with the over-spray and guided through the deflector grate 4 to the filters 5. The filter elements (cartridges) are cleaned automatically, in alternation, as one filter element is quickly cleaned at a time, while the other elements remain in operation.

  • Page 17: Extent Of Delivery

    Operating manual Spray wall Basic 8000 5   Description 5.2   EXTENT OF DELIVERY Order no. Designation See chapter Components Basic 8000 spray wall [8 16] The standard equipment includes: 2390637 Declaration of Conformity 3305594 Operating manual, in German See chapter Languages [8 6] Operating manual in local language 5.3 ...

  • Page 18: Assembly And Commissioning

    Operating manual Spray wall Basic 8000 6   Assembly and Commissioning 6   ASSEMBLY AND COMMISSIONING 6.1   TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL – The assembly and commissioning personnel must have the technical skills to safely commission the device. – When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 19: Delivery Condition Of The Spray Wall

    Operating manual Spray wall Basic 8000 6   Assembly and Commissioning 6.5   DELIVERY CONDITION OF THE SPRAY WALL P_00477 Components of the Basic 8000 spray wall Grounding sticker Marked place for mounting a contact washer Observe the notes in the Chapter Assembly Sequence! 6.6 ...
  • Page 20 Operating manual Spray wall Basic 8000 6   Assembly and Commissioning P_00479 1. Set up base Y of the spray wall using a crane or fork lift. 2. Screw base Y to the floor with at least 2 floor dowels X.

  • Page 21: First Commissioning

    6.8   GROUNDING For safety reasons, the spray system must be grounded. WAGNER recommends using copper wiring of at least 16 mm² with a sufficient mechanical strength. It is important for system safety and to achieve an optimum coating, that all system components such as work pieces, conveyors, paint supply, control unit and booth or spraying wall are perfectly grounded.

  • Page 22: Grounding The Powder Coating System

    Operating manual Spray wall Basic 8000 6   Assembly and Commissioning A poorly grounded work piece causes: – dangerous electric charging of the work piece – very bad wrap-around – uneven coating – back spraying to the spray gun, i.e., contamination Prerequisites for perfect grounding and coating of a work piece are: –...

  • Page 23: Fire Detection And Fire Extinguishing Measures

    Operating manual Spray wall Basic 8000 6   Assembly and Commissioning 6.9   FIRE DETECTION AND FIRE EXTINGUISHING MEASURES Detectors for fire detection must be installed on site, in the booth or spray wall at the points intended for this purpose, which initiate appropriate extinguishing measures in the event of fire detection.
  • Page 24 Operating manual Spray wall Basic 8000 6   Assembly and Commissioning Main switch: switching the system on and off Ventilator ON/OFF Display: Lights up red when the pressure difference of the filter cleaning operation has become excessive or a malfunction at the ventilator motor occurs *(see Chapter Troubleshooting and Rectification [8 34])

  • Page 25: Operation

    Operating manual Spray wall Basic 8000 7   Operation 7   OPERATION 7.1   TRAINING THE OPERATING PERSONNEL – The operating personnel must be qualified to operate the entire system. – The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 26: Performing A Paint Change

    Operating manual Spray wall Basic 8000 7   Operation 2. Perform a rough cleaning of the spray wall. 3. Switch off main switch. 7.5   PERFORMING A PAINT CHANGE WARNING Dust formation! Risk of poisoning if inhaled. Danger due to escaping dust, contamination of the device and device components.

  • Page 27: Cleaning And Maintenance

    The cleaning intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. 8.1.4   Setting the Cleaning Intervals There is a LOGO controller in the spray wall's control cabinet, for controlling the cleaning intervals.

  • Page 28: Maintenance

    Operating manual Spray wall Basic 8000 8   Cleaning and Maintenance 8.1.4.1   Basic Functions of the Controller P_04824 Designation Function To change to another menu or to discard the input To select the parameters or to close the input Menu display...

  • Page 29: Maintenance Instructions

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.

  • Page 30: Compressed Air Tank Maintenance

    Operating manual Spray wall Basic 8000 8   Cleaning and Maintenance 8.2.5   Compressed Air Tank Maintenance P_05388 Rear side of the spray wall Blow-off valve Open to empty the compressed air tank Compressed air supply to the pneumatic control cabinet Compressed air tank for cleaning The compressed air tank is normally maintenance-free.

  • Page 31: Inspections In Accordance With Din En 50177: 2009

    Operating manual Spray wall Basic 8000 9   Inspections in Accordance with DIN EN 50177: 2009 9   INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2009 If the system is used for electrostatic coating with ignitable coating powders, the test must be performed in accordance with EN 50177:2009+A1:2012 according to the following overview table [8 32].

  • Page 32: Overview Table

    9.2   OVERVIEW TABLE Section Type of inspection Requirements Inspection Type of inspection Inspection in- terval Checking the effectiveness Checking the effectiveness of technical ventila- TP/SP Continuously of technical ventilation tion Measurements of air flow speed/ air quantities Check the differential pressure in- dicator.
  • Page 33 Section Type of inspection Requirements Inspection Type of inspection Inspection in- terval Ground leaking resistance The ground leaking resistance of the attachment ME/CM Weekly from the work piece attach- point of every work piece may be 1 megohm at Measure the ground leaking resis- ment point most (measuring voltage must be 500 V or tance (ground potential of the...

  • Page 34: Troubleshooting And Rectification

    Operating manual Spray wall Basic 8000 10   Troubleshooting and Rectification 10   TROUBLESHOOTING AND RECTIFICATION Malfunction Cause Rectification Extraction capacity is too weak Fuses defective Replace the fuses (safety stop triggers) The filter cleaning system is not ac- Start and shorten the cleaning in-...

  • Page 35: Disassembly And Disposal

    4 Secure system against being switched back on without authorization. 4 Observe the operating manuals when carrying out all work. We recommend having the WAGNER system disassembled by WAGNER or another specialist. Before starting disassembly, all supply media (electric current, compressed air) must be disconnected at the connection points.

  • Page 36: Accessories

    Operating manual Spray wall Basic 8000 12   Accessories 12   ACCESSORIES Order no. Description Illustration 3920048 Blow gun 3920043 Screw-in nipple (must be ordered separately) 3920053 Nozzle attachment wit coupling 3923136 Hose reel system P_02710 3921960 Extension for the blow gun, 460 mm 3920051 Extension for the blow gun, 960 mm...

  • Page 37: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.

  • Page 38: Spare Parts List For Basic 8000 Spray Wall

    Operating manual Spray wall Basic 8000 13   Spare Parts 13.3   SPARE PARTS LIST FOR BASIC 8000 SPRAY WALL P_05377 Order no. Designation ● ♦ 2427053 Filter cartridge with sealing washer 3143547 Threaded rod, long 2401202 Star grip 3302585 Motor 3054920...

  • Page 39: Spare Parts List For Pressure Tank (Until 06/2021)

    Operating manual Spray wall Basic 8000 13   Spare Parts 13.4   SPARE PARTS LIST FOR PRESSURE TANK (UNTIL 06/2021) P_00483 Order no. Designation ♦ 3306273 Diaphragm 3306439 Magnet coil 230 VAC (until 09/2007)* 3306274 Magnet coil 24 VDC (starting 09/2007)* 2424184 Magnet coil 24 VDC, not ATEX (starting...

  • Page 40: Spare Parts List For Pressure Tank (Starting 07/2021)

    Operating manual Spray wall Basic 8000 13   Spare Parts 13.5   SPARE PARTS LIST FOR PRESSURE TANK (STARTING 07/2021) P_05389 Order no. Designation ♦ 3306273 Diaphragm 2424184 Magnet coil 24 VDC, non-ATEX 3304504 Valve connector, type A 18 mm; 0.71 inch 24 VDC ♦ = Wearing parts 13.6 ...

  • Page 41: Spare Parts List For Pneumatic Control Cabinet (Starting 07/2021)

    Operating manual Spray wall Basic 8000 13   Spare Parts Order no. Designation 3305064 Air diffuser, complete, 1/2" 4-fold 3068948 Air diffuser, 6704 4x1/2" 3306439 Magnet coil 230 VAC (until 09/2007)* 3306274 Magnet coil 24 VDC (starting 09/2007)* 9955654 Plug 13.7   SPARE PARTS LIST FOR PNEUMATIC CONTROL CABINET (STARTING 07/2021) P_04816 Order no.
  • Page 42 Operating manual Spray wall Basic 8000 13   Spare Parts Order no. Designation 9992200 Plug-in fitting 3050061 Hose, 8/6 3051199 Cable binders (not shown, are included) Order number 3305595 | Edition 07/2022...

  • Page 43: Declaration Of Conformity

    DGUV-I 209-052 Identification: EC Certificate of Conformity The CE certificate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2390637 Order number 3305595 | Edition 07/2022...
  • Page 44 Operating manual Spray wall Basic 8000 14   Declaration of Conformity Order number 3305595 | Edition 07/2022...
  • Page 45 Operating manual Spray wall Basic 8000 14   Declaration of Conformity Order number 3305595 | Edition 07/2022...
  • Page 46 Operating manual Spray wall Basic 8000 14   Declaration of Conformity Order number 3305595 | Edition 07/2022...
  • Page 48 Order number 3305595 Edition 07/2022 Switzerland Wagner International AG Industriestrasse 22 CH-9450 Altstätten Telephone: +41 (0)71 757 2211 Fax: +41 (0)71 757 2222 Germany J. Wagner GmbH Otto-Lilienthal-Strasse 18 Postfach 1120 D-88677 Markdorf Telephone: +49 (0)7544 5050 Fax: +49 (0)7544 505200 E-mail: ts-powder@wagner-group.com More contact addresses on the internet at: www.wagner-group.com Subject to changes without notice...

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