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United States Stove Company Economy Series Owner's Manual

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ECONOMY SERIES 5040
OWNER'S MANUAL
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All manuals and user guides at all-guides.com
United States Stove Company
227 Industrial Park Road
P.O. Box 151
South Pittsburg, TN 37380
852010

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Summary of Contents for United States Stove Company Economy Series

  • Page 1 All manuals and user guides at all-guides.com ECONOMY SERIES 5040 OWNER’S MANUAL ‡ :$51,1* ,I \RXU DSSOLDQFH LV QRW SURSHUO\ LQVWDOOHG D KRXVH ¿UH PD\ UHVXOW )RU \RXU VDIHW\ IROORZ WKH LQVWDOODWLRQ GLUHFWLRQV &RQWDFW ORFDO EXLOGLQJ RU ¿UH RI¿FLDOV DERXW UHVWULFWLRQV DQG LQVWDOODWLRQ LQVSHFWLRQ UHTXLUHPHQWV LQ \RXU DUHD ‡...
  • Page 2 All manuals and user guides at all-guides.com INTRODUCTION 7KDQN \RX IRU SXUFKDVLQJ WKH 86 6WRYH 3HOOHW %XUQLQJ 6WRYH \RX DUH QRZ SUHSDUHG WR EXUQ ZRRG LQ WKH PRVW HI¿FLHQW FRQYHQLHQW ZD\ SRVVLEOH 7R DFKLHYH WKH VDIHVW PRVW HI¿FLHQW DQG PRVW HQMR\DEOH SHUIRUPDQFH IURP \RXU VWRYH \RX PXVW do three things: 1) Install it properly;...
  • Page 3 All manuals and user guides at all-guides.com WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit________________________________ Serial #___________________________ Fuel Type: ‰Wood ‰Coal ‰Pellet ‰Gas ‰Other _________________________ Place of Purchase (Retailer)______________________________________________________ City____________________________________________ State_______ Zip_________________ If internet purchase, please list website address___________________________________ Date of Purchase _______________________________________________________________ ‰Alternative Heat...
  • Page 4 All manuals and user guides at all-guides.com ° ¯ Fold Here Fold Here PLACE STAMP HERE United States Stove Company P.O. Box 151 South Pittsburg, TN 37380...
  • Page 5 All manuals and user guides at all-guides.com 6$)(7< 35(&$87,216 Do not operate your stove if you smell smoke com- Never try to repair or replace any part of the stove ing from it. Turn it off, monitor it, and call your unless instructions are given in this manual.
  • Page 6 All manuals and user guides at all-guides.com 7$%/( 2) &217(176 ,1752'8&7,21  6$)(7< 35(&$87,216  63(&,),&$7,216  ,167$//$7,21 ----------------------------------------------------------------------------------------------- Preparation ----------------------------------------------------------------------------------------------- Clearances ----------------------------------------------------------------------------------------------- Combustion Air Supply ----------------------------------------------------------------------------- When Outside Air Is Not Used -------------------------------------------------------------------- Venting ----------------------------------------------------------------------------------------------- )UHHVWDQGLQJ ,QVWDOODWLRQV  Electrical Installation ----------------------------------------------------------------------------- 6SHFLDO 0RELO +RPH 5HTXLUHPHQWV ...

  • Page 7: Installation

    All manuals and user guides at all-guides.com INSTALLATION 63(&,),&$7,216 SIDEWALL CLEARANCES )5((67$1',1* BACKWALL ADJACENT WALL Width: 21 ½” +HLJKW  ò´ ZLWK OHJV RU SHGHVWDO WITH 3” 1” VERTICAL Depth: 24” 1” 3” EXHAUST Weight: 185 lbs. 3” Pedestal: 40 lbs. 8 1/4”...
  • Page 8 All manuals and user guides at all-guides.com INSTALLATION &20%867,21 $,5 6833/< 21 1/2” )RU D PRELOH KRPH LQVWDOODWLRQ WKH VWRYH PXVW EH FRQQHFWHG WR DQ outside source of combustion air. A 2” inside diameter metallic pipe, HLWKHU ÀH[LEOH RU ULJLG PD\ EH DWWDFKHG WR WKH LQOHW DW WKH VWRYH¶V UHDU UHIHU WR ¿JXUH D A rodent guard (minimum ¼”...
  • Page 9 All manuals and user guides at all-guides.com INSTALLATION (TXLYDOHQW 9HQW /HQJWK (9/ The longer the run of pipe in your installation (both with inserts and freestandings), the more restriction there is in the system. Therefore, larger diameter pipe should be used. ‡...
  • Page 10 All manuals and user guides at all-guides.com INSTALLATION & 9(57,&$//< :,7+ 1(: &+,01(< 6<67(0 5HIHU 12” MINIMUM CLEARANCE WR )LJXUH  TO ROOF VERTICAL ROOF VENT 127( )ROORZ /9HQW FKLPQH\ PDQXIDFWXUHU¶V LQVWUXFWLRQV ATTIC INSULATION 237,21 To achieve a center vertical installation a 45º el- SHIELD bow and a clean-out tee can be used to offset the pipe from the exhaust outlet to the rear center of the stove.
  • Page 11 All manuals and user guides at all-guides.com INSTALLATION ( 9(57,&$//< ,172 (;,67,1* 0$6215< ),5(3/$&( TOP PLATE 127( )ROORZ /9HQW FKLPQH\ PDQXIDFWXUHU¶V LQVWUXFWLRQV (SEAL TO CHIMNEY TOP 6” WITH NON-HARDENING 1. +DYH WKH PDVRQU\ FKLPQH\ LQVSHFWHG E\ D TXDOL¿HG FKLP- MASTIC) 3”...
  • Page 12 All manuals and user guides at all-guides.com INSTALLATION (/(&75,&$/ ,167$//$7,21 This stove is provided with a 6-foot grounded electrical cord extending from the rear of the stove. :H UHFRP PHQG FRQQHFWLQJ WR D JRRG TXDOLW\ VXUJH SURWHFWRU WKDW LV SOXJJHG LQWR D VWDQGDUG WKUHHSURQJ 9 K] HOHFWULFDO RXWOHW Voltage variations can lead to serious performance problems.

  • Page 13: Operation

    All manuals and user guides at all-guides.com OPERATION 3$1(/ &21752/6 6HH )LJXUH  The blowers and automatic fuel supply are controlled from a panel on the left-hand side of this unit. The control panel functions are as follows. D 212)) 6:,7&+ ‡...
  • Page 14 All manuals and user guides at all-guides.com OPERATION 3523(5 )8(/ 7+,6 6729( ,6 $33529(' )25 %851,1* 3(//(7,=(' :22' )8(/ 21/< )DFWRU\DSSURYHG SHOOHWV DUH WKRVH ó´ RU ´ LQ GLDPHWHU DQG QRW RYHU ´ ORQJ /RQJHU RU WKLFNHU SHOOHWV VRPHWLPHV EULGJH WKH DXJHU ÀLJKWV ZKLFK SUHYHQWV SURSHU SHOOHW IHHG %XUQLQJ ZRRG LQ IRUPV RWKHU WKDQ SHOOHWV LV not permitted.
  • Page 15 All manuals and user guides at all-guides.com OPERATION 5(67$57,1* $ :$50 6729( If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds. ,) 6729( 5816 287 2) 3(//(76 7KH ¿UH JRHV RXW DQG WKH DXJHU PRWRU DQG EORZHUV ZLOO UXQ XQWLO WKH VWRYH FRROV 7KLV ZLOO WDNH  WR  PLQXWHV $IWHU WKH VWRYH FRPSRQHQWV VWRS UXQQLQJ WKH ³3RZHU´...
  • Page 16 All manuals and user guides at all-guides.com 7+(50267$7 ,167$//$7,21 237,21$/ 7+(50267$7 A thermostat may help you maintain a constant house temperature automati- FDOO\ $ PLOOLYROW WKHUPRVWDW LV UHTXLUHG $ ¿[HG ZDOO PRXQW RU 86 6WRYH¶V hand held model can be used. The control panel can be set up two ways to operate your stove in thermostat mode.
  • Page 17 All manuals and user guides at all-guides.com OPERATION 23(5$7,1* 6$)(7< 35(&$87,216 3/($6( 5($' 7+,6 a. +RW ZKLOH LQ RSHUDWLRQ .HHS FKLOGUHQ FORWKLQJ DQG IXUQLWXUH DZD\ &RQWDFW PD\ FDXVH VNLQ EXUQV b. ,I \RX QRWLFH D VPROGHULQJ ¿UH EXUQSRW IXOO EXW QR YLVLEOH ÀDPH $1' D KHDY\ VPRNH EXLOGXS LQ ¿UHER[ LPPHGLDWHO\ 7851 2)) WKH VWRYH EXW '2 127 XQSOXJ LW 'R QRW RSHQ WKH GRRU FKDQJH WKH GDPSHU VHWWLQJ RU WDPSHU ZLWK DQ\ FRQWUROV RQ WKH VWRYH :DLW XQWLO ¿UHER[ FOHDUV DQG EORZHUV VKXW GRZQ GR DV LQVWUXFWHG LQ ³35(67$5783 &+(&.´...

  • Page 18: Maintenance

    All manuals and user guides at all-guides.com MAINTENANCE )$,/85( 72 &/($1 $1' 0$,17$,1 7+,6 81,7 $6 ,1',&$7(' &$1 5(68/7 ,1 3225 3(5)250$1&( $1' 6$)(7< +$=$5'6 1(9(5 &/($1 :+(1 +27 127( Inspect burn pot periodically to see that holes have not become plugged, if so, clean thoroughly.
  • Page 19 All manuals and user guides at all-guides.com MAINTENANCE %/2:(56 '$1*(5 5,6. 2) (/(&75,& 6+2&. ',6&21 1(&7 32:(5 %()25( 6(59,&,1* 81,7 &OHDQLQJ ± Over a period of time, ashes or dust may collect on the blades of both the combustion blower and convection blower.
  • Page 20 All manuals and user guides at all-guides.com MAINTENANCE &+,01(< &/($1,1* a. &UHRVRWH )RUPDWLRQ – When any wood is burned slowly, it produces tar and other organic vapors, which combine with H[SHOOHG PRLVWXUH WR IRUP FUHRVRWH 7KH FUHRVRWH YDSRUV FRQGHQVH LQ WKH UHODWLYHO\ FRRO FKLPQH\ ÀXH RU D QHZO\ VWDUWHG ¿UH RU IURP D VORZEXUQLQJ ¿UH $V D UHVXOW FUHRVRWH UHVLGXH DFFXPXODWHV RQ WKH ÀXH OLQLQJ :KHQ LJQLWHG WKLV FUHRVRWH PDNHV DQ H[WUHPHO\ KRW ¿UH ZKLFK PD\ GDPDJH WKH FKLPQH\ RU HYHQ GHVWUR\ WKH KRXVH 'HVSLWH WKHLU KLJK HI¿FLHQF\ pellet stoves can accumulate creosote under certain conditions.
  • Page 21 All manuals and user guides at all-guides.com 7528%/(6+227,1* *8,'( :KHQ \RXU VWRYH DFWV RXW RI WKH RUGLQDU\ WKH ¿UVW UHDFWLRQ LV WR FDOO IRU KHOS 7KLV JXLGH PD\ VDYH WLPH DQG PRQH\ E\ HQ- DEOLQJ \RX WR VROYH VLPSOH SUREOHPV \RXUVHOI 3UREOHPV HQFRXQWHUHG DUH RIWHQ WKH UHVXOW RI RQO\ ¿YH IDFWRUV  SRRU IXHO  SRRU RSHUDWLRQ RU PDLQWHQDQFH  SRRU LQVWDOODWLRQ  FRPSRQHQW IDLOXUH  IDFWRU\ GHIHFW <RX FDQ XVXDOO\ VROYH WKRVH SUREOHPV UHODWHG WR  DQG  <RXU GHDOHU FDQ VROYH SUREOHPV UHODWLQJ WR   DQG  5HIHU WR GLDJUDPV RQ SDJH  WR KHOS locate indicated parts.
  • Page 22 All manuals and user guides at all-guides.com 7528%/(6+227,1* *8,'( 6729( 6+876 2)) $1' 7+(  /,*+7 )/$6+(6 3RVVLEOH &DXVHV 3RVVLEOH 5HPHGLHV 8QSOXJ VWRYH ¿UVW ZKHQ SRVVLEOH 1. The hopper is out of pellets. 5H¿OO WKH KRSSHU 2. The air damper is too far open for a low feed If burning on the low setting, you may need to close the setting.
  • Page 23 All manuals and user guides at all-guides.com 7528%/(6+227,1* *8,'( 6729( )(('6 3(//(76 %87 :,// 127 ,*1,7( 3RVVLEOH &DXVHV 3RVVLEOH 5HPHGLHV 1. Air damper open too far for ignition. Push the air damper in closer to the side of the stove for startup.
  • Page 24 All manuals and user guides at all-guides.com 7528%/(6+227,1* *8,'( 6729( :,// 127 )((' 3(//(76 %87 )8(/ )((' /,*+7 &20(6 21 $6 '(6,*1(' 3RVVLEOH &DXVHV 3RVVLEOH 5HPHGLHV )XVH RQ FRQWURO ERDUG EOHZ Remove the control board. On the back, there is one fuse. If it appears to be bad, replace it with a 5 Amp 125 Volt fuse.
  • Page 25 All manuals and user guides at all-guides.com 7528%/(6+227,1* *8,'( */$66 ³62276´ 83 $7 $ 9(5< )$67 5$7( )/$0( ,6 /$=< '$5. $1' +$6 %/$&. 7,36 $)7(5 6729( +$6 %((1 21 )25 $ :+,/( 7+( %851327 29(5),//6 3RVVLEOH &DXVH 3RVVLEOH 5HPHGLHV 6WRYH RU YHQW SLSH LV GLUW\ ZKLFK UHVWULFWV DLUÀRZ )ROORZ DOO FOHDQLQJ SURFHGXUH LQ WKH PDLQWHQDQFH VHFWLRQ RI through the burnpot.
  • Page 26 1-2 hours could lead to potential overheating situations. 3. )XHO RWKHU WKDQ ZRRG SHOOHWV LV EHLQJ EXUQHG LQ WKH VWRYH United States Stove Company pellet stoves are designed and tested to use wood pellets. Check for signs of fuel oth- er than wood pellets.

  • Page 27: Electrical Diagram

    All manuals and user guides at all-guides.com ELECTRICAL DIAGRAM POWER SUPPLY 120 VOLTS AC WHITE BLACK WHITE ORANGE ORANGE BLUE PINK PURPLE YELLOW GRAY GRAY WHITE...
  • Page 28 All manuals and user guides at all-guides.com REPLACEMENT PARTS &RQWDFW DQ $XWKRUL]HG 86 6WRYH 3HOOHW 6WRYH 'HDOHU WR REWDLQ DQ\ RI WKHVH SDUWV 1HYHU XVH VXEVWLWXWH PDWHULDOV 8VH RI QRQDSSURYHG SDUWV FDQ UHVXOW LQ SRRU SHUIRUPDQFH DQG VDIHW\ KD]DUGV ,7(0 3$57 $,5 6:,7&+ C-E-201...

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Economy 5040