Tiger JD 5083E Mounting And Operating Instructions

Cheetah boom assemblies
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PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
CHEETAH BOOM
Current as of 08/18/2010
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
ASSEMBLIES
JD 5101E, 5093E & 5083E
UP THROUGH SERIAL #'s
LV5101E260403
LV5093E260318
LV5083E260784
06010005

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Summary of Contents for Tiger JD 5083E

  • Page 1 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS CHEETAH BOOM ASSEMBLIES JD 5101E, 5093E & 5083E UP THROUGH SERIAL #’s Current as of 08/18/2010 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com LV5101E260403 LV5093E260318 LV5083E260784 06010005...
  • Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimize the chance of accidents.
  • Page 3 This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS SECTION_____________________________________ 5-1 Parts Ordering Guide_______________________________ 5-2 Parts Table of Contents______________________________ WARRANTY INFORMATION_____________________________ 7-1 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result.
  • Page 7: Safety

    SAFETY SAFETY SECTION Cheetah Safety Section 1-1...
  • Page 8: General Safety Instructions And Practices

    General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 9 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 10 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped.
  • Page 11 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 12 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 13 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 14 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 15 WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances (100 yards or more) and causing serious injury or death.
  • Page 16 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 17 WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.
  • Page 18 SAFETY ITEM PART NO. QTY. 33514 AVAIL 33302 34206 22645 02962764 33436 6T3236 33438 33437 33224 02962765 6T3220 6T3233 32708 6T3222 02965262 33435 32707 002369 02971123 6T3225 07725746 32709 6T3237 03200285 25387 6T3219 22840 Cheetah Safety Section 1-12 DESCRIPTION DECAL KIT CHEETAH TRACTOR JOYSTICK OPERATION (CAB) LEVER OPERATION (NON CAB) POLYCARBONATE WINDOW...
  • Page 19 SAFETY ITEM PART NO. QTY. 33439 AVAIL 22839 33436 TB1011 6T3217 6T3224 00769737 6T3236 33438 33437 42400 42350 33224 6T3243 6T3221 24028 42399 6T3234 6T3230 33743 34852 Cheetah Safety Section 1-13 ROTARY DECK DECALS DESCRIPTION DECAL KIT CHEETAH ROTARY CAUTION, HAND GREASE ONLY DECAL, CHEETAH WARNING, DO NOT REMOVE SHIELD DANGER, HANDS / FEET CLEAR...
  • Page 20 ITEM PART NO. QTY. 33786 AVAIL 6T3261 42350 6T3249A 22839 33224 TB1011 33438 6T3217 42400 33437 6T3243 02962764 33435 6T3236 42399 6T3224 24028 002369 33436 00758194 Cheetah Safety Section 1-14 SAFETY DESCRIPTION DECAL KIT CHEETAH FLAIL CAUTION LUBE INSTRUCTIONS DECAL, ROTATION, CUTTERSHAFT DECAL, CAUTION LUBE CAUTION, HAND GREASE DANGER, SHIELD...
  • Page 21 SAFETY 002369 00725746 00769737 Cheetah Safety Section 1-15...
  • Page 22 SAFETY 02962764 02962765 02965262 Cheetah Safety Section 1-16...
  • Page 23 SAFETY 02971123 03200285 22645 22839 Cheetah Safety Section 1-17...
  • Page 24 SAFETY 22840 24028 25387 Cheetah Safety Section 1-18...
  • Page 25 SAFETY 32707 32708 32709 Cheetah Safety Section 1-19...
  • Page 26 SAFETY 33224 33302 33435 Cheetah Safety Section 1-20...
  • Page 27 SAFETY 33436 33437 33438 42350 42399 Cheetah Safety Section 1-21...
  • Page 28 SAFETY AMBER 42400 6T3217 6T3219 6T3220 6T3221 Cheetah Safety Section 1-22...
  • Page 29 SAFETY 6T3222 6T3224 6T3225 6T3230 6T3233 Cheetah Safety Section 1-23...
  • Page 30 SAFETY 6T3234 6T3236 6T3237 34206 Cheetah Safety Section 1-24...
  • Page 31 SAFETY 6T3243 TB1011 33743 Cheetah Safety Section 1-25...
  • Page 32 SAFETY 34852 HYDRAULIC TANK Cheetah Safety Section 1-26...
  • Page 33 ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.
  • Page 34: Federal Laws And Regulations

    FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 35: Assembly / Mounting Section

    ASSEMBLY SECTION Assembly Section 2-1...
  • Page 36: Tractor Preparation

    Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages.
  • Page 37 POLYCARBONATE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening, once the rear window is removed.
  • Page 38 Position the right axle brace under the tractor right hand side. Raise the brace up to the matching mounting holes in the main fame and rear axle housing. Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame.
  • Page 39 ASSEMBLY JOYSTICK SWITCH BOX MOUNTING Locate the 2 existing threaded holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. See picture below. Mount the bracket using the hardware supplied, as noted in the parts section.
  • Page 40 JOYSTICK SWITCH BOX WIRING Refer to the parts section for the danfoss wiring schematic to hook up the switch box. Cover all wires with plastic wire wrap provided. Route the green wires along switch box bracket and cab frame to the steering wheel console. Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab.
  • Page 41 JOYSTICK CONTROL MOUNTING The joystick is mounted to the right hand center cab post. Find the two existing bolts above the area where the post bumps out. See the image below. Mount the joystick mounting bracket to the cab post with hardware provided. Assemble the parts as shown in the parts section.
  • Page 42 DANFOSS VALVE PLUMBING (SCV ONLY UNITS) A priority valve will be used to power the danfoss valve. The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port.
  • Page 43 DANFOSS VALVE PLUMBING (WITH MID-MOUNT VALVE) A priority valve will be used to power the danfoss lift valve. The tractor ports used are on the selective control valve (SCV) and the Mid-Mount Valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab.
  • Page 44 HUSCO VALVE PLUMBING (SCV ONLY UNITS) The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port.
  • Page 45 HUSCO VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is located on the bottom of the Mid-Mount valve towards the front.
  • Page 46 ASSEMBLY CABLE CONTROL LEVER STAND (SCV ONLY UNITS) Place the cable control bracket on the floor so that the bracket is 1-1/4” from the right corner post of the cab and the edge of the door opening. Also the outer rear corner of the bracket is 3 3/4”...
  • Page 47 CABLE CONTROL LEVER STAND (MID-MOUNT UNITS) Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut.
  • Page 48 HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6”...
  • Page 49 ASSEMBLY Assembly Section 2-15...
  • Page 50 ASSEMBLY CHEETAH HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves.
  • Page 51 Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp.
  • Page 52: Hydraulic Tank Installation

    HYDRAULIC TANK INSTALLATION Attach the tank mount to the main frame with the hardware shown in the parts section. Install all fittings and tubes into tank and tank filter as shown in parts section illustration. Insert tank sight glass into front side of the tank. Install the temperature sensor (optional) or pipe plug into the side of the tank.
  • Page 53 PREFORMED TUBE INSTALLATION Place the booms on the floor so that side with weldnuts is upward. If mounting a ditcher head, only the main boom tube installation is required. Locate all tube clamps and install them loosely in the welded nuts on the left side of the booms. Arrange the tubes and hoses as outlined in the parts section diagram.
  • Page 54 INSTALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O-ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in until the swivel is pointed in the right direction and O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten.
  • Page 55 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”.
  • Page 56 Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve. Use a Volt/Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed.
  • Page 57 MAIN BOOM: “A” Port, Boom UP: (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B”...
  • Page 58 ASSEMBLY Assembly Section 2-24...
  • Page 59 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.
  • Page 60 ASSEMBLY 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this.
  • Page 61: Operation Section

    OPERATION OPERATION SECTION Cheetah Operation Section 3-1...
  • Page 62 Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual.
  • Page 63 Note that the travel lock feature is not used on the Cheetah boom mower, and the deck float feature should not be used with a rotary mower deck. The travel lock switch should remain in the “off” position at all times. Before operating the mower for the first time, confirm that the red travel lock wire from the far right terminal on the switch box has been capped, is not hooked to any other wires and has been left inside the cab.
  • Page 64 JOYSTICK CONTROL SWITCH BOX MOWER RUN INDICATOR LIGHT MOWER CONTROL SWITCH JOYSTICK MASTER The Mower Control switch turns the mower “ON” and “OFF. This switch is to be in the “OFF” position to start the tractor. If the switch is “ON” and the tractor ignition switch is turned to “ON”...
  • Page 65 Note: Pushing manual valve handles “out” or “away” from the tractor cab will bring the main boom “up”, secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and close the safety shield.
  • Page 66 OPERATION JOYSTICK CONTROL The diagrams below and on page 3-6 show the functions that are performed through the use of the joystick controller. Cheetah Operation Section 3-6...
  • Page 67 OPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH (ON SWITCH BOX) OPERATES SAFETY SHIELD Cheetah Operation Section 3-7...
  • Page 68 LEVER CONTROL AND FUNCTIONS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel.
  • Page 69 OPERATION LEVER #1 MOVES MAIN BOOM LEVER #2 MOVES SECONDARY BOOM LEVER #3 MOVES DECK ROLL LEVER #4 MOVES BOOM SWIVEL LEVER #5 OPERATES SAFETY SHIELD Cheetah Operation Section 3-9...
  • Page 70: Mower Operation

    UNSTOWING BOOM To unstow the boom from the boom rest, slowly lift the boom up and away from 3- point mounted boom rest and cab. Damage to the mower or the tractor cab may result if operator does not exercise caution whenever stowing or unstowing the boom. MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized.
  • Page 71 To ensure a clean cut, engine speed should be maintained at approximately 2200 – 2400 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 R.P.M.
  • Page 72: Transporting Mower

    Begin a pass at the top side of the trees and work down with each consecutive pass. When cutting trees and shrubs, use a lower speed to allow the knives time to cut as well as mulch the foliage. If bystanders approach within 300 feet while mower is in operation turn mower switch “OFF”...
  • Page 73 Transporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. If tractor is over width, the turnbuckels on each side of the 3-point hitch can be adjusted to pull the boom rest and boom arm over.
  • Page 74 OPERATION INSPECTION SHEETS Cheetah Operation Section 3-14...
  • Page 75 OPERATION BOOM MOWER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and sup- ported) and all hydraulic pressure has been relieved.
  • Page 76 OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
  • Page 77 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
  • Page 78 OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
  • Page 79: Maintenance Section

    MAINTENANCE SECTION Cheetah Maintenance Section 4-1...
  • Page 80: Maintenance Precautions

    MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower.
  • Page 81: Regular Maintenance

    MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below.
  • Page 82: Trouble Shooting

    MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM In Tank Hyd. Fluid Filter (10 micron filter) In-Line High Pressure Filter (10 micron filter) Chain Coupling MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Hyd. Tank Breather Clean/Check/Replace YEARLY OR EVERY 500 HOURS Spindle Grease Hyd.
  • Page 83 MAINTENANCE SYMPTOMS CAUSE Mower will not start 1. Electronic or run, cont. solenoid faulty Motor runs but 1. Belts will not cut. 2. Tensioner Motor turns slowly 1. Contaminants or not at all. restricting spool movement in valve body. 2. Suction lines obstructed 3.
  • Page 84: Torque Specifications

    MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your tractor parts. Cheetah Maintenance Section 4-6...
  • Page 85 LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold Temperatures 0 F Start-Up Normal Temperatures 10 F Start-Up Normal Temperatures 15 F Start-Up High Operating Temp. Above 90 F Flail Rear Gearbox Cutter Shaft & Ground Roller Shaft (Flail) Drive Shaft Coupler (Flail and Rotary) Boom Swivel Boom Cylinder Pivots...
  • Page 86 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED SUPERCOAT™...
  • Page 87 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather.
  • Page 88 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
  • Page 89 MAINTENANCE GREASING PIVOT POINTS - BOOM AND SWIVEL Locate grease zerks (8) on deck pivot assembly, (2) on deck end of secondary boom, (2) at main / secondary boom joint, and (2) at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends every 8 hours or daily.
  • Page 90 TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows: Knife mounting bolts (2ea) torque to 800 ft. lbs. lubricated Disk mounting bolts (6ea) torque to 204 ft. lbs dry or to 184 ft. lbs. lubricayed (loctite 271) TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service as follows:...
  • Page 91 MAINTENANCE MAINTENANCE GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (2), main boom pivot boss (2) and on both ends of the boom swivel cylinder. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends.
  • Page 92 MAINTENANCE MAINTENANCE The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O. ! Failure to do so may result in component failure! Cheetah Maintenance Section 4-14 BALL VALVES...
  • Page 93 MAINTENANCE MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour intervals.
  • Page 94 MAINTENANCE CHEETAH SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing.
  • Page 95 MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing.
  • Page 96: Bearing Adjustment

    MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play.
  • Page 97 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubricate zerk on coupler.
  • Page 98 MAINTENANCE Cheetah Maintenance Section 4-20...
  • Page 99: Parts Section

    JD 5101E - CHEETAH BOOM MOWER PARTS SECTION Parts Section 5-1...
  • Page 100: Parts Ordering Guide

    PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
  • Page 101: Parts Section Table Of Contents

    PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: TRACTOR MNT. KIT - MAIN FRAME, 5101E TRACTOR MOUNT KIT - HYDRAULICS TRACTOR MNT. KIT - MNFRM LOADER TRACTOR MOUNT KIT - HYDRO LOADER TRACTOR MOUNT KIT - WHEEL WELL TANK TRACTOR MOUNT KIT - HYDRO WHEEL WELL TANK BOOM MOUNT KIT - BOOM SWIVEL / REST SWITCH BOX AND JOYSTICK...
  • Page 102: Tractor Mnt. Kit - Main Frame, 5101E 06101775

    TRACTOR MOUNT KIT - MAIN FRAME 5101E Parts Section 5-4...
  • Page 103 TRACTOR MOUNT KIT - MAIN FRAME 5101E ITEM PART NO. 06300033 06300035 06300088 32642 23152 06520135 6T0375B 32519 22014 6T0389 06400307 24860 33880 21732 21725 06533004 06700090 06380012 06505044 21627 06505067 22018 06410352 06380014 33764 06505077 6T0649 TF4888 21833 25341 24860 21825 22421...
  • Page 104: Tractor Mount Kit - Hydraulics 06101775

    TRACTOR MOUNT KIT - HYDRAULICS 5101E Parts Section 5-6...
  • Page 105 TRACTOR MOUNT KIT - HYDRAULICS 5101E ITEM PART NO. 06300033 06300088 06700090 23152 06510083 34117 33554 21644 22016 30255 21627 34309 34655 06506039 06506023 06500398 34076 06505017 34626 TF4852 34064 33555 22421 31732 6T3200 6T1823 6T1822 NOTE: Band hoses together with zip ties wherever loose. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties.
  • Page 106: Tractor Mnt. Kit - Mnfrm Loader

    TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER Parts Section 5-8...
  • Page 107 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER ITEM PART NO. 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 06505077 TF4888 6T0649 21639 22016 21627 6T3200 06300108 33764 22421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300107 06400307...
  • Page 108 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER Parts Section 5-10...
  • Page 109 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER ITEM PART NO. 06506012 33555 06500407 32382 TF4852 06500408 34710 34309 06503083 06503084 06505077 34064 06500422 QTY. DESCRIPTION REFER TO MAIN FRAME PARTS PRFRMD TUBE ADAPTER,1MORBX1MJIC REFER TO MAIN FRAME PARTS 1” HOSE 1”...
  • Page 110: Tractor Mount Kit - Wheel Well Tank

    TRACTOR MOUNT KIT - WHEEL WELL TANK Parts Section 5-12...
  • Page 111 TRACTOR MOUNT KIT - WHEEL WELL TANK ITEM PART NO. 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 06505077 TF4888 6T0649 21639 22016 21627 6T3200 06300108 33764 22421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300033 06400307 6T0389 06537004...
  • Page 112: Tractor Mount Kit - Hydro Wheel Well Tank

    TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK Parts Section 5-14...
  • Page 113 TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK ITEM PART NO. 06300033 33555 34117 06506023 33554 22421 34076 34626 30255 TF4852 06500408 32382 34710 34309 06503083 06503084 06505077 34064 06500422 QTY. DESCRIPTION MAIN FRAME 1” HOSE 1” HOSE ADAPTER,1MORB x 1MJIC BRAKE VALVE - REFER TO MAIN FRAME PARTS ELBOW,1MORB x 1MORB90 HOSE/TUBE,1 x 62”...
  • Page 114 BOOM MOUNT KIT - BOOM SWIVEL / BOOM REST Parts Section 5-16...
  • Page 115 BOOM MOUNT KIT - BOOM SWIVEL / BOOM REST ITEM PART NO. 06310023 06310030 06700056 34275 06420013 6T3001 TB1036 TB1031 TB3033 TF1120 TF1143 06420114 6T2272 21635 21627 21688 06520049 21677 21835 6T2607 22021 21993 21825 6T3004 06499004 33464 TB3010 06310027 21846 21827 QTY.
  • Page 116 SWITCH BOX AND JOYSTICK 5101E Parts Section 5-18...
  • Page 117 SWITCH BOX AND JOYSTICK 5101E ITEM PART NO. QTY. 06340031 33691 06770022 06520019 06520290 06520020 06400882 23113 32990 32829 33693 06510196 34264 34265 34266 25188 22016 21529 21527 21986 Parts Section 5-19 DESCRIPTION MT,BRKT,JYSTK,JD5101E JOYST,4AXIS,RH,DF,W/SUB-D CONN CAN,JYSTK,TRUCKAT,4WD MOUNT,RAM BALL,1 1/2",FLANGE MOUNT,RAM,BALL,DBL,1 1/2 MOUNT,RAM,ARM,1 1/2x4 5/8,STD RING,BOLT,MNT,JYSTK...
  • Page 118 LIFT VALVE - JOYSTICK CONTROL Parts Section 5-20...
  • Page 119 LIFT VALVE - JOYSTICK CONTROL ITEM PART NO. QTY. 06502095 06340017 34622 06502102 21632 6T2615 21627 21630 21988 21579 21987 21585 22015 21577 33294 33383 33528 06503057 06503036 33392 32807 06500219 06500171 33566 33562 34358 33364 06500164 06500390 33745 32872 23888 33470 21641...
  • Page 120 CABLE CONTROLS - SCV ONLY ITEM PART NO. QTY. 23865B 6T1251 06510100 34496 34332 21548 21986 21525 06410230 33534 32724 6T3951 27082B 21627 21636 06505100 Parts Section 5-22 DESCRIPTION CBL CTRL MT BRK,9030-FD40-JD60 CBL CTRL BOX,180 DEG SWITCHBOX,BOOM BRKT,SWITCHBOX,UNI CAPSCREW,1/4X9-1/4 NC CAPSCREW,1/4 X 9 NC LOCKWASHER,1/4 HEX NUT,1/4 NC...
  • Page 121 CABLE CONTROLS - WITH MID-MOUNT VALVE ITEM PART NO. QTY. 31923 6T1251 06510100 34496 6T3951 21548 34332 06410848 06410849 21629 21627 21633 27082B 34623 21986 21525 33534 32724 DESCRIPTION BRKT,CTRL,CBL,JD52-5500,CAB, CBL CTRL BOX,180 DEG SWITCHBOX,BOOM BRKT,SWITCHBOX,UNI SCREW,MACHINE 8/32 X 1/2 CAPSCREW,1/4 X 9 NC CAPSCREW,1/4X9-1/4 NC SUPPORT,1,CBL,CNTRL,5101E...
  • Page 122 LIFT VALVE - CABLE CONTROL, CAB Parts Section 5-24...
  • Page 123 LIFT VALVE - CABLE CONTROL, CAB ITEM PART NO. QTY. 33500 06340017 34622 21632 6T2615 21627 21630 22016 06505100 6T4411 6T3017 21500 06502036 33271 33364 34358 21627 06500164 33745 06503029 33470 23888 06420054 21641 21988 33293 32678 33383 06503033 33463 34424 31171 32872...
  • Page 124 POLYCARBONATE SAFETY WINDOW - 5101E, CAB ITEM PART NO. 06490014 06490013 31965 21584 21575 33477 06410268 06410269 21529 21986 21525 27508 6T2619 34948 06537005 QTY. DESCRIPTION POLYCARB, FRMD, REAR POLYCARB, FRMD, DOOR 25’ TRIM SEAL CAPSCREW, 5/16” X 2” HEX NUT, 5/16” NC VIBRATION ISOLATOR TOP BRACKET BOTTOM BRACKET...
  • Page 125 SOLENOID VALVE SWITCH AND WIRING ITEM PART NO. QTY. RE37651 24204 OPT. 6T3965 OPT. 6T3934 OPT. 6T3931 OPT. Parts Section 5-27 DESCRIPTION SWITCH BOX PLUG,AUX PWR FUSE HOLDER,IN-LINE FUSE,3AMP TEMPERATURE GAUGE TEMPERATURE SENSOR...
  • Page 126: Wheel Spacer

    WHEEL SPACER ITEM PART NO. QTY. 06770025 06400919 Parts Section 5-28 DESCRIPTION KIT,SPCR,WHL,JD RING,SPACER,WHEEL,JD...
  • Page 127 WHEEL WEIGHT ASSEMBLY ITEM PART NO. QTY. 30687 21956 33626 TB3278 21993 21825 Parts Section 5-29 DESCRIPTION 500# WHEEL WEIGHT CAPSCREW - 3/4 X 13 FLATWASHER - 3/4 SPACER LOCKWASHER - 3/4 HEX NUT - 3/4...
  • Page 128 Parts Section 5-30...
  • Page 129 CHEETAH BOOM MOWER COMMON PARTS SECTION...
  • Page 130 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.
  • Page 131 PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: CHEETAH QUICK COUPLERS CHEETAH BOOM ARM ASSY CHEETAH ROTARY MOWER DECK CHEETAH ROTARY PIVOT ASSY. DAN FOSS VALVE BREAKDOWN HUSCO VALVE BREAKDOWN CHEETAH ROTARY MOTOR ROTARY SPINDLE ASSY. CHEETAH FLAIL HEAD ASSY. CHEETAH FLAIL - CUTTER SHAFT ASSY.
  • Page 132 CHEETAH QUICK COUPLERS - MAIN BOOM Cheetah Common Section 6-4...
  • Page 133 CHEETAH QUICK COUPLERS - MAIN BOOM ITEM PART NO. 34392 06503027 06503028 33555 QTY. DESCRIPTION ADAPTER,1ORB X 1FJX QUICK COUPLER,1”SAE,FEMALE QUCK COUPLER,1”SAE,MALE ADAPTER,1MORB X 1MJIC REF. PREFORMED TUBES - REFER TO BOOM ARM PARTS REF. #16 HOSE - REFER TO HYDRAULIC PARTS Cheetah Common Section 6-5...
  • Page 134 CHEETAH BOOM ARM ASSEMBLY Cheetah Common Section 6-6...
  • Page 135 CHEETAH BOOM ARM ASSEMBLY ITEM PART NO. QTY. 31153A 31154A 33702 33703 33731 23888 33470 33442 33443 06420053 TB1033 06537021 6T3014 33440 33503 TF1143 TB3033 TB3010 33174 33181 33175 33176 33178 33177 33179 33180 33182 33183 24724 28917 32821 32810 33395 33449 33450...
  • Page 136 CHEETAH ROTARY MOWER DECK Cheetah Common Section 6-8...
  • Page 137 CHEETAH ROTARY MOWER DECK ITEM PART NO. QTY. 33425 AVAIL. 32974 32977 06504012 TF4852 33433 21725 21990 TF1124 24490 21223 6T1029 6T1033 6T1001 34878 21783 25270 21775 21992 21733 6T0822A 6T0822 32810 33431 6T3003D TB1023 33430 6T7022 22018 22516 33417 32981 32982 6T2277...
  • Page 138 CHEETAH ROTARY PIVOT ASY. Cheetah Common Section 6-10...
  • Page 139 CHEETAH ROTARY PIVOT ASY. ITEM PART NO. QTY. 31267 33523 TB3010 6T3207 33426 33867 33427 33428 33429 6T3003D TB1023 21635 21988 21625 21688 21989 21675 NOTE: ITEM *3 IS USED ON THE ROTARY HEAD ONLY, ITEM *3A IS USED ON THE FLAIL HEAD ONLY. Cheetah Common Section 6-11 DESCRIPTION PIVOT WELDMENT...
  • Page 140 DAN FOSS VALVE (06502095) Cheetah Common Section 6-12...
  • Page 141 DAN FOSS VALVE (06502095) ITEM PART NO. QTY. 06502095 06502074 06505013 06505042 33459 42197 42197 42197 42197 34308 06505013 34030 06502101 06502101 06502101 06502100 06502101 06502099 06505013 42698 42698 06502076 42698 06502077 4229806 4229806 42297 06502073 42201 42296 06502069 42295 42295 42295 42295...
  • Page 142 5SP HUSCO - POWER BEYOND (33500) Cheetah Common Section 6-14...
  • Page 143 5SP HUSCO - POWER BEYOND (33500) ITEM PART NO. QTY TB1017S TB1702 TB1017P TB1017N TB1017N TB1017Q TB1017N TB1017K TB1017J TB1017H 22580 TB1017M 06502037 06502003 TB1017F TB1017F TB1017H 22580 TB1017A TB1017L TB1017V 24214 DESCRIPTION INLET END COVER END COVER, POWER BEYOND VALVE SECTION (SINGLE ACTING, SPRING DETENT) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, CENTER SPRING)
  • Page 144 5SP HUSCO - OPEN CENTER (34287) Cheetah Common Section 6-16...
  • Page 145 5SP HUSCO - OPEN CENTER (34287) ITEM PART NO. QTY TB1017S TB1701 TB1017P TB1017N TB1017N TB1017Q TB1017N TB1017K TB1017J TB1017H 22580 06502037 TB1017G TB1017F TB1017F TB1017H 22580 TB1017A TB1017L TB1017V 24214 DESCRIPTION INLET END COVER END COVER, OPEN CENTER VALVE SECTION (SINGLE ACTION, SPRING DETENT) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, SPRING METERED)
  • Page 146 4SP HUSCO LIFT VALVE - FLAIL - OPEN CENTER (27671) Cheetah Common Section 6-18...
  • Page 147 4SP HUSCO LIFT VALVE - OPEN CENTER (27671) ITEM PART NO. QTY TB1017S TB1701 TB1017P TB1017N TF3009 TB1017Q TB1017K TB1017J TB1017H 06502037 06502003 TB1017F TB1017F TB1017H TB1017A TB1017L TB1017U 24214 DESCRIPTION INLET END COVER END COVER, OPEN CENTER VALVE SECTION (SINGLE ACTING, SPRING DETENT) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) VALVE SECTION (DOUBLE ACTING, SPRING METERED)
  • Page 148 CHEETAH ROTARY MOTOR Cheetah Common Section 6-20...
  • Page 149 CHEETAH ROTARY MOTOR ITEM PART NO. QTY. 06504012 AVAIL 22790 06504088 02404289 06504090 06504091 06504078 06504092 06504093 06504094 06504095 02961940 02962200 06504096 6T5101 06504097 22797 06504098 06504099 06504100 06504101 6T5809 06504102 Cheetah Common Section 6-21 DESCRIPTION MOTOR ASSEMBLY - CHEETAH ROTARY SHAFT END COVER PORT END COVER GEAR HOUSING...
  • Page 150 ROTARY SPINDLE ASSEMBLY Cheetah Common Section 6-22...
  • Page 151 ROTARY SPINDLE ASSEMBLY ITEM PART NO. QTY. 6T1031 6T1016 22596 6T1015 6T1014 6T1011 6T1012 6T1013 33423 30570 6T3208 6T1013H 6T1012H 6T1011H 6T1019 PT1018H5 06503064 Cheetah Common Section 6-23 DESCRIPTION SPROCKET BEARING LOCK NUT - THICK JAM WASHER BEARING ADJUSTMENT NUT - THIN BEARING ADJUSTMENT SLEEVE UPPER SEAL - SET OF 2 BEARING CONE...
  • Page 152 CHEETAH FLAIL HEAD ASSY. Cheetah Common Section 6-24...
  • Page 153 CHEETAH FLAIL HEAD ASSY. ITEM 33808 33806 33805 33804 33803 33801 33802 33797 33796 33795 33794 33793 33792 33791 33790 33789 33787 06504019 33868 33863 33906 40496 21625 21630 21633 6T2330 21700 21725 21727 21731 21732 21988 21990 22016 22018 26142A 27486 27580...
  • Page 154 CHEETAH FLAIL - CUTTER SHAFT ASSY. Cheetah Common Section 6-26...
  • Page 155 CHEETAH FLAIL - CUTTER SHAFT ASSY. ITEM 31723 21679 31955 31916 31917 33904 33905 33555 33802 33925 6T2419 33736 33714 33801 33721 33720 33719 33800 33927 33928 6T123 Cheetah Common Section 6-27 DESCRIPTION CLAMP KIT,TBF50 CAPSCREW, 7/16" X 1" NC PLATE, TOP, CLAMP, TBF POST, CLAMP, HOSE, 3000PSI CUSHION, CLAMP, HOSE, 3000PSI...
  • Page 156 CHEETAH FLAIL MOTOR Cheetah Common Section 6-28...
  • Page 157 CHEETAH FLAIL MOTOR ITEM PART NO. QTY. 06504019 AVAIL 06504039 06504060 06504041 06504042 TF4402 06504043 06504044 06504028 06504045 763759 02961940 TF4401 06504049 TF4410 06504046 06504047 TF4407 06504048 6T5809 02961917 06504023 AVAIL Cheetah Common Section 6-29 DESCRIPTION MOTOR ASSEMBLY 350 - CHEETAH FLAIL SHAFT END COVER PORT END COVER GEAR HOUSING...
  • Page 158 CHEETAH CYLINDER BREAKDOWNS Cheetah Common Section 6-30...
  • Page 159 CHEETAH CYLINDER BREAKDOWNS 2” X 6” CYLINDER # 6T7022 ITEM PART NO. QTY. 6T0162D 6T0165D 6T0167D 6T0170D 6T0173D 6T0179D 6T0176D 6T0178D 6T0187D AVAIL 2 1/2” X 12” CYLINDER # 33731 ITEM PART NO. QTY. 33833 33834 33835 33836 33837 33838 33840 33842 33843...
  • Page 160 CHEETAH CYLINDER BREAKDOWNS Cheetah Common Section 6-32...
  • Page 161 CHEETAH CYLINDER BREAKDOWNS 3 1/2” X 14” CYLINDER # 33703 ITEM PART NO. QTY. 33822 33823 33824 33825 33826 33827 33829 6T0178 33832 AVAIL 4” X 14” CYLINDER # 33702 ITEM PART NO. QTY. 33814 33816 6T0169 6T0171 33817 6T0175 33819 6T0172 33821...
  • Page 162: Reservoir Tank Filter Assembly

    RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. 06505044 AVAIL 28583 06505045 06505046 06505047 06505048 35259 06505049 Cheetah Common Section 6-34 DESCRIPTION FILTER ASSY SAE 10 MICRON CAPSCREW,8MMX25MM(1.25 PITCH) COVER SEAL KIT SPRING BYPASS FILTER,10 MIC,RETURN LINE CAN/BODY...
  • Page 163 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. 34092 34095 34094 06510095 34093 Cheetah Common Section 6-35 DESCRIPTION BRAKE VALVE, BLANK RELIEF VALVE, 3000 PSI LOGIC ELEMENT METRI PAK COIL CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER)
  • Page 164: Boom Travel Lock

    BOOM TRAVEL LOCK DETAILS Danfoss Switch Box TRAVEL LOCK OLDER UNITS ONLY, SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring. For cab units, drill a hole in an open area on the right side of the dash panel and install the toggle switch.
  • Page 165 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: - MOWER WILL NOT START - system pressure is low (engine not lugging). - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. - MOWER WILL NOT ROTATE AT FULL SPEED - limited power.
  • Page 166 JOYSTICK SWITCHBOX SERVICE PARTS ITEM QTY. 06510196 33811 33813 34532 34540 6T3923 06514006 06550044 35226 35227 Cheetah Common Section 6-38 DESCRIPTION SWBX,ASSY SWITCH,MASTER/DECK FLOAT SWITCH,SFTY SHIELD SWITCH,TRVL LCK STRAIN RELIEF,3/4,BLACK,NYLON INDICTATOR LIGHT,ON,RED BREAKER,15A,SWBX DECAL,SWBX,06510047 SWITCH,MOWER,COLEHERSEE RELAY,DP,DT,12V,LY2F,35226...
  • Page 167 JOYSTICK SWITCHBOX SCHEMATIC (06510196) Cheetah Common Section 6-39...
  • Page 168: Husco Controls Switchbox

    HUSCO CONTROLS SWITCHBOX ITEM 06514012 35226 33811 34532 06514014 6T3923 34540 06550019 35227 Cheetah Common Section 6-40 QTY. DESCRIPTION SWBX,ALUM,BLK,06510100 SWITCH,MOWER,COLEHERSEE SWITCH,MASTER/DECK FLOAT SWITCH,TRVL LCK BREAKER,10A,SWBX INDICTATOR LIGHT,ON,RED STRAIN RELIEF,3/4,BLACK,NYLON DECAL,SWTCHBX,BOOM,CG RELAY,DP,DT,12V,LY2F,35226...
  • Page 169 PAGE INTENSIONALLY LEFT BLANK Cheetah Common Section 6-41...
  • Page 170 OPTIONAL PUMP GUARD KIT ITEM PART NO. QTY. 32430 21831 21993 21825 Cheetah Common Section 6-42 DESCRIPTION UNIVERSAL PUMP GUARD CAPSCREW - 3/4 X 1 3/4 LOCKWASHER - 3/4 HEX NUT - 3/4...
  • Page 171 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. 32430 32737 21833 22021 21993 21825 Cheetah Common Section 6-43 DESCRIPTION UNIVERSAL PUMP GUARD UNIVERSAL GRILL GUARD CAPSCREW - 3/4 X 2 1/4 FLATWASHER - 3/4 LOCKWASHER - 3/4 HEX NUT - 3/4...
  • Page 172: Troubleshooting

    TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle.
  • Page 173 TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump –...
  • Page 174 HYDRAULIC - TROUBLESHOOTING GUIDE Cheetah Common Section 6-46...
  • Page 175 ELECTRICAL - TROUBLESHOOTING GUIDE Cheetah Common Section 6-47...
  • Page 176 NOTES Cheetah Common Section 6-48...
  • Page 177 WARRANTY SECTION Warranty Section 7-1...
  • Page 179: Warranty Information

    WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
  • Page 180 ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator.
  • Page 181 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.
  • Page 182 Printed in USA © Tiger Corporation...

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