Page 1 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS SIDE FLAIL ASSEMBLIES JD 5101E, 5093E & 5083E UP THROUGH SERIAL #’s Current as of 11/04/2010 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com LV5101E260403 LV5093E260318 LV5083E260784 06010016...
Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimize the chance of accidents.
Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
Page 4: Table Of Contents
Parts Table of Contents______________________________ WARRANTY INFORMATION_____________________________ 7-1 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
Page 5: Safety
SAFETY SAFETY SECTION Side & Rear flail Safety Section 1-1...
Page 6: General Safety Instructions And Practices
General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 7 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 8 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped.
Page 9 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
Page 10 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 11 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
Page 12 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
Page 13 Flail Mowers are capable under adverse conditions of throwing objects DANGER! for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition;...
Page 14 Always disconnect the main PTO Driveline from the Tractor before DANGER! performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) Do not let the Blades turn when the Mower Deck is raised for any WARNING!
Page 15 These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
Page 16 SAFETY PART NO. LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK Side & Rear flail Safety Section 1-12...
Page 17 SAFETY Side & Rear flail Safety Section 1-13 PART NO. LOCATION 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC TANK 42350 MOWER DECK 33743 INSIDE OF CAB...
Page 18 SAFETY Side & Rear flail Safety Section 1-14 PART NO. LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT...
Page 19 SAFETY Side & Rear flail Safety Section 1-15 PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB...
Page 20 SAFETY Side & Rear flail Safety Section 1-16 PART NO. LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB...
Page 21 SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD Side & Rear flail Safety Section 1-17...
Page 22 ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.
Page 23: Federal Laws And Regulations
FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Page 24 SAFETY Side & Rear flail Safety Section 1-20...
Page 25: Assembly / Mounting Section
ASSEMBLY SECTION Assembly Section 2-1...
Page 26: Tractor Preparation
Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not. Read and understand the entire assembly section instructions before attempting to mount your Tiger mower. Refer to the parts section of this manual for detailed illustrations to locate all parts. TRACTOR PREPARATION A: Remove right hand steps.
Page 27 DRIVESHAFT ACCESS To access the driveshaft of the JD-5101E, a hole will need to be cut in the front of the tractor frame. Find the tapped marking on the front end of the tractor (shown below.) Using a 1-1/2” hole saw, cut a hole for the driveshaft. Once the hole is cut you will be able to look through the hole and see the driveshaft cover.
Page 28 WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off, a spacer kit is needed with the wheel well tank (part# 06200637.) Attach the spacer to the left wheel portion of the axle with the hardware provided. When you are ready to re-attach the left wheel, the wheel goes on first then the reinforcement ring and finally the hardware provided.
Page 29: Hydraulic Tank Installation
Position the right axle brace under the tractor right hand side. Raise the brace up to the matching mounting holes in the main fame and rear axle housing. Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame.
Page 30: Valve Mounting
POLYCARBONATE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening, once the rear window is removed.
Page 31 SWITCH BOX WIRING Refer to the parts section for the Husco wiring schematic to hook up the switch box. Cover all wires with plastic wire wrap provided. Route the green wires along switch box bracket and cab frame to the steering wheel console. Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab.
Page 32 MAIN FRAME MOUNTING It may be necessary to raise the front of the tractor slightly to allow the main frame to be slid under the tractor. With an overhead hoist or floor jack, slide the frame under the tractor from the right hand side. Raise the frame up to the correctly matching mounting holes.
Page 33 HUSCO VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is located on the bottom of the Mid-Mount valve towards the front.
Page 34 ASSEMBLY CABLE CONTROL LEVER STAND (SCV ONLY UNITS) Place the cable control bracket on the floor so that the bracket is 1-1/4” from the right corner post of the cab and the edge of the door opening. Also the outer rear corner of the bracket is 3 3/4”...
Page 35 CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut.
Page 36 HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6”...
Page 37 ASSEMBLY HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover, secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties.
Page 38 O-ring fittings, or those installed in swivels. FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump. ASSEMBLY Assembly Section 2-14...
Page 39 MOTOR SOLENOID VALVE MOUNTING Install a motor solenoid valve to the bracket on main frame with the capscrews, star lockwasher flatwasher, lockwashers and hex nuts as shown in the parts section. Be sure that the pump and tank oil ports are pointing down. Be sure that the star and regular lockwashers are not on the same capscrew.
Page 40 COMBO LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
Page 41: Deck Mounting
DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.
Page 42 TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture. Raise the deck/flail to it’s upright position (Deck ear touches to stop bolt as shown in the picture).
Page 43: Stop Bolt Adjustment
DECK / MOTOR FEEDLINE Install the 1” hose with the 90 degree flange on the front side of the motor to the inside upper oil port of the solenoid valve. Secure to motor with flange kit, and install swivel fittings on the other end. Install the other 1” hose with the 60 degree flange on the back side of the motor to the inside lower oil port of the solenoid valve.
Page 44 ASSEMBLY 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this.
Page 45 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.
Page 46 ASSEMBLY Assembly Section 2-22...
Page 47: Operation Section
OPERATION OPERATION SECTION Side & Rear Flail Operation Section 3-1...
Page 48 Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual.
Page 49 If mowing for the first time with a Tiger Boom Mower, we recommend choosing a ditch or area relatively flat with a minimum of sign posts, guard rails, etc. As always, you should inspect the area for other objects that can cause potential hazards.
Page 50: Mower Operation
The rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above. The side and rear mower positions may optionally be controlled with the tractors remote hydraulic connections or a combination of lift valve and remote hydraulics.
Page 51 To ensure a clean cut, engine speed should be maintained at approximately 1800 – 2200 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 R.P.M.
Page 52: Transporting Mower
TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest position. Raise the side mower until the deck stops against the draft beam.
Page 53 Use teflon tape when connecting all fittings. If any part of this operating section, or any other section of this manual is not completely understood, contact your Tiger dealer or the address on the cover of this manual for assistance! Side &...
Page 54 OPERATION Side & Rear Flail Operation Section 3-8...
Page 55 OPERATION INSPECTION SHEETS Flail Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
Page 56 OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
Page 57 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
Page 58 OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
Page 59: Maintenance Section
MAINTENANCE MAINTENANCE SECTION Side & Rear flail Maintenance Section 4-1...
Page 60: Maintenance Precautions
The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower.
Page 61: Regular Maintenance
MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below.
Page 62: Trouble Shooting
MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE In Tank Hyd. Fluid Change Filter (10 micron filter) In-Line High Pressure Change Filter (10 micron filter) MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Hyd. Tank Breather Clean / Check / Replace Rear Tire Type 480/80R38 18.4-34...
Page 63 MAINTENANCE SYMPTOMS CAUSE Mower will not start 1. Blown fuse or run 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 4. Line leak Oil Temperature rises 1. Low oil level above 200 deg. F 2.
Page 64 MAINTENANCE Motor will not work 1. Excessive wear on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.
Page 65: Torque Specifications
MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit. Side & Rear flail Maintenance Section 4-7...
Page 66: Lubrication Recommendations
Lithium-Complex Extreme pressure NLGI2 - ISO 320 Grease Lithium-Complex Extreme pressure NLGI 2 - ISO 320 Grease Tiger Spindle Lubricant part number Side & Rear flail Maintenance Section 4-8 Recomended Mobil Lubricant Mobilfluid 424 Mobil DTE 15M Mobilfluid 424 Mobil DTE 25...
Page 67 ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED SUPERCOAT™ HARD-COAT CLEANING THE 1. Wash with a mild solution of soap or detergent and lukewarm water.
Page 68 RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather.
Page 69 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
Page 70 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service.
Page 71 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots Side &...
Page 72 MAINTENANCE GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFT Locate the grease zerks for the rear flail drive extension shaft. Make sure the zerks are clean before injecting grease. One pump of grease into flange zerk and shaft coupler once every day or for every 8 hours of service. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth.
Page 73 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown.
Page 74: Adjusting The Cutting Height
ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket lock nuts. Loosen the adjustment rod lock nut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting height decal. When cutting height has been achieved, tighten the ground roller bracket lock nuts and the adjustment rod lock nut securely.
Page 75 The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O. ! Failure to do so may result in component failure! GREASING CUTTER SHAFT –...
Page 76 MAINTENANCE ROSTA TENSIONER Remove the guard over the belt shield. Then remove the belt shield that covers the tensioner, belt and sheaves. BELT SHIELD CUTTERSHAFT GUARD Place a straight edge over both sheaves and measure the belt tension(See TENSIONER MEASUREMENT PROCEDURE). To adjust the Rosta Tensioner, first, loosen the Rosta Stop and Rosta bolt that secures the Rosta to the flail.
Page 77 TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt Span (SEE SKETCH). 2. Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. 3. Set the Small “O” Ring on the Deflection Force Scale to zero. 4.
Page 78 MAINTENANCE GREASING GROUND ROLLER SHAFT – FLAIL Locate grease zerks on each end of roller tube at lower rear of head. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals.
Page 79 MAINTENANCE For standard cut on the mechanically driven rear flail mower, adjust so that the spring washer is flush with the spring guide as shown below. REVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERS To reverse the rotation of the side and hydraulically driven rear flail, a different idler arm is needed only for side flail.
Page 80 MAINTENANCE Reinstall the idler arm and pivot pin. The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley. When assembling for standard cut rotation, the idler arm is installed with the idler pulley toward the front of the mower with the pivot pin in the front hole.
Page 81 MAINTENANCE Reinstall the belts and idler tensioning rod. Tighten and lock the tensioning rod as shown previously in the maintenance section. Reinstall the belt shield. With the motor rotation changed, now all of he knives on the cutter shaft must be changed as required.
Page 82 MAINTENANCE The sprockets must be aligned and spaced approximately 3/8” apart. When changing from standard cut to smooth cut rotation, a spacer plate may have to be installed between the gear box and the frame. When changing from smooth cut to standard cut rotation the spacer plate is to be omitted.
Page 83 MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. The knife should not be welded on for any reason.
Page 84 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. 2 – Assemble knives, clevis, bolts and nuts as shown in part section of manual. 3 –...
Page 85 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut “OFF”, and cold, (at ambient temperature). Remove the fluid level plug located on the side of the gear box. The gear box should be filled to the bottom of the fluid level hole.
Page 86: Cuttershaft Bearing Replacement
MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1 – Remove existing cuttershaft, bearings and string guards. 2 – Make sure that the end knives on each end of the cuttershaft are orientated as shown. 3 – Apply anti-seize on cuttershaft as shown on next page. 4 –...
Page 87 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Side & Rear flail Maintenance Section 4-29...
Page 88: Daily Maintenance Schedule
DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and ______ Crankshaft adapter: If equipped with rubber grommets check ______ Pivot points: Inject grease until it appears at ends.
Page 89: Parts Section
JD 5101E - SIDE FLAIL MOWER PARTS SECTION Parts Section 5-1...
Page 90: Parts Ordering Guide
Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 5101E TSF Parts Section 5-2 Tiger replacement parts.
Page 91: Parts Section Table Of Contents
PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: TRACTOR MNT. KIT - MAIN FRAME, 5101E TRACTOR MOUNT KIT - HYDRAULICS TRACTOR MNT. KIT - MNFRM LOADER TRACTOR MOUNT KIT - HYDRO LOADER TRACTOR MOUNT KIT - WHEEL WELL TANK TRACTOR MOUNT KIT - HYDRO WHEEL WELL TANK CABLE CONTROLS LIFT VALVE - CABLE CONTROL, CAB...
Page 92: Tractor Mnt. Kit - Main Frame, 5101E 06101775
TRACTOR MOUNT KIT - MAIN FRAME 5101E 5101E TSF Parts Section 5-4...
Page 93 TRACTOR MOUNT KIT - MAIN FRAME 5101E ITEM PART NO. 06300033 06300035 06300080 32642 23152 06520135 6T0375B 32519 22014 6T0389 06400307 24860 33880 21732 21725 06533004 06700090 06380012 06505044 21627 06505067 22018 06410352 06380014 33764 06505077 6T0649 TF4888 21833 25341 24860 21825 22421...
Page 94: Tractor Mount Kit - Hydraulics 06101775
TRACTOR MOUNT KIT - HYDRAULICS 5101E 5101E TSF Parts Section 5-6...
Page 95 TRACTOR MOUNT KIT - HYDRAULICS 5101E ITEM PART NO. 06300033 06300080 06700090 23152 06510083 34117 33554 21644 22016 30255 21627 34309 34655 06506039 06506023 06500398 34076 34075 34626 TF4852 34064 33555 34246 34245 34519 33764 31732 6T3200 6T1823 6T1822 NOTE: Band hoses together with zip ties wherever loose. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties.
Page 96: Tractor Mnt. Kit - Mnfrm Loader
TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER 5101E TSF Parts Section 5-8...
Page 97 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER ITEM PART NO. 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 31004 TF4888 6T0649 21639 22016 21627 6T3200 06300108 33764 22421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300107 06400307...
Page 98 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER 5101E TSF Parts Section 5-10...
Page 99 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER ITEM PART NO. 06506012 33555 06500423 06500125 06500407 32382 TF4852 06500408 34710 34309 06503083 06503084 06505077 34064 06500422 QTY. DESCRIPTION REFER TO MAIN FRAME PARTS PRFRMD TUBE ADAPTER,1MORBX1MJIC REFER TO MAIN FRAME PARTS HOSE, 1x75 HOSE, 1x77 HOSE, 1x92...
Page 100: Tractor Mount Kit - Wheel Well Tank
TRACTOR MOUNT KIT - WHEEL WELL TANK 5101E TSF Parts Section 5-12...
Page 101 TRACTOR MOUNT KIT - WHEEL WELL TANK ITEM PART NO. 06700091 06380015 06505044 21627 21725 22018 06505067 06505127 31004 TF4888 6T0649 21639 22016 21627 6T3200 06300108 33764 22421 24860 33880 21831 06300035 21825 21833 21644 06510083 21988 21625 25341 06300033 06400307 6T0389 06537004...
Page 102: Tractor Mount Kit - Hydro Wheel Well Tank
TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK 5101E TSF Parts Section 5-14...
Page 103 TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK ITEM PART NO. 06300033 33555 34117 06506023 33554 22421 34076 34626 30255 TF4852 06500408 32382 34710 34309 06503083 06503084 06505077 34064 06500422 QTY. DESCRIPTION MAIN FRAME 1” HOSE 1” HOSE ADAPTER,1MORB x 1MJIC BRAKE VALVE - REFER TO MAIN FRAME PARTS ELBOW,1MORB x 1MORB90 HOSE/TUBE,1 x 62”...
Page 104 CABLE CONTROLS - SCV ONLY ITEM PART NO. QTY. 23865B 6T1251 06510102 34496 21542 21543 21986 21525 06410230 33534 32724 6T3951 27082B 21627 21636 06505100 5101E TSF Parts Section 5-16 DESCRIPTION CBL CTRL MT BRK,9030-FD40-JD60 CBL CTRL BOX,180 DEG SWITCHBOX,SIDE BRKT,SWITCHBOX,UNI CAPSCREW,1/4X 4 NC CAPSCREW,1/4 X 4 1/2, NC...
Page 105 CABLE CONTROLS - WITH MID-MOUNT VALVE ITEM PART NO. QTY. 31923 6T1251 06510102 34496 6T3951 21543 21542 06410848 06410849 21629 21627 21635 27082B 06505100 21986 21525 33534 32724 DESCRIPTION BRKT,CTRL,CBL,JD52-5500,CAB, CBL CTRL BOX,180 DEG SWITCHBOX,SIDE BRKT,SWITCHBOX,UNI SCREW,MACHINE 8/32 X 1/2 CAPSCREW,1/4 X 4 1/2, NC CAPSCREW,1/4X 4 NC SUPPORT,1,CBL,CNTRL,5101E...
Page 106: Lift Valve - Cable Control, Cab
LIFT VALVE - CABLE CONTROL, CAB 5101E TSF Parts Section 5-18...
Page 107 LIFT VALVE - CABLE CONTROL, CAB ITEM PART NO. QTY. 30198 06340033 34622 21632 6T2615 21627 21630 22016 06505100 6T4411 6T3017 21500 06502036 33271 33745 33364 33293 32678 33383 06503033 33463 34424 31171 32872 33649 33595 06500399 06500391 06500392 5101E TSF Parts Section 5-19 DESCRIPTION VALVE,2SP,HSC VALVE MNT,JD5101E...
Page 108 POLYCARBONATE SAFETY WINDOW - 5101E, CAB ITEM PART NO. 06490014 06490013 31965 21584 21575 33477 06410268 06410269 21529 21986 21525 27508 6T2619 34948 06537005 5101E TSF Parts Section 5-20 QTY. DESCRIPTION POLYCARB, FRMD, REAR POLYCARB, FRMD, DOOR 25’ TRIM SEAL CAPSCREW, 5/16”...
Page 109: Wheel Spacer
WHEEL SPACER ITEM PART NO. QTY. 06770025 06400919 5101E TSF Parts Section 5-21 DESCRIPTION KIT,SPCR,WHL,JD RING,SPACER,WHEEL,JD...
Page 110 NOTES 5101E TSF Parts Section 5-22...
Page 111: Parts Section
COMMON SIDE FLAIL - STANDARD DUTY PARTS SECTION...
Page 112 TABLE OF CONTENTS SECTION SPECIFIC PARTS COMBO DRAFT BEAM STD DUTY 63” STANDARD ROTATION - COMBO STD DUTY 63” REVERSE ROTATION - COMBO STD DUTY 75” STANDARD ROTATION - COMBO STD DUTY 75” REVERSE ROTATION - COMBO SIDE FLAIL DRIVE ASSEMBLY HYDRAULIC LIFT CYLINDERS RESERVOIR TANK FILTER ASSEMBLY 2SP HUSCO VALVES...
Page 113 Direct any questions regarding parts to: Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 Side Flail Standard Duty Tiger replacement parts.
Page 114 COMBO DRAFT BEAM Side Flail Standard Duty Common Section 6-4...
Page 115 COMBO DRAFT BEAM ITEM PART NO. QTY. 32143 6T0151R 32215 TF4500A TF4507B TF4506B 30126B 6T3001 TF4519 TB1033 06537021 6T3005 6T3004 6T2614 TB3010 22847 22076 22077 6T3207 6T3211 6T4258 34244 34396 21688 21677 21635 21625 21831 21825 06700095 NOTES: 1. ITEM 30 IS USED ON THE GLAND END OF ITEM 2 (AS NEEDED) 2.
Page 116 STD DUTY 63” SIDE FLAIL, STANDARD ROTATION - COMBO Side Flail Standard Duty Common Section 6-6...
Page 117 63” SIDE FLAIL, STANDARD ROTATION - COMBO ITEM 28647E 28665A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 6T2330 6T2331 28086A 30013 28743 33713 TF1020 34011 21677 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632...
Page 118 STD DUTY 63” SIDE FLAIL, REVERSE ROTATION - COMBO Side Flail Standard Duty Common Section 6-8...
Page 119 63” SIDE FLAIL, REVERSE ROTATION - COMBO ITEM 28647E 28969A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 6T2330 6T2331 28086A 30013 28743 28744 33713 TF1020 34011 21677 33863 28683 06530217 06533006 21732 28700 28701 06520241...
Page 120 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO Side Flail Standard Duty Common Section 6-10...
Page 121 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO ITEM 28736D 28737 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700...
Page 122 STD DUTY 75” SIDE FLAIL, REVERSE ROTATION - COMBO Side Flail Standard Duty Common Section 6-12...
Page 123 75” SIDE FLAIL REVERSE ROTATION - COMBO ITEM 28736D 28969A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 28748 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701...
Page 124 STD DUTY SIDE FLAIL DRIVE ASSEMBLY Side Flail Standard Duty Common Section 6-14...
Page 125 SIDE FLAIL DRIVE ASSEMBLY ITEM REF. 28679B 21700 TF3620A 27938 40496 PT3611A 06504013 TF3044 TF3013 TF3040 28702 28723 28703B 21584 21987 06504028 26142A 21732 21990 21725 21630 22016 21988 27580 28682 TF4852 34227 TB3031 21638 Side Flail Standard Duty DESCRIPTION BONNET - REFER TO HEAD PARTS MOTOR CHANNEL HEX NUT, 1/2", NF...
Page 126: Hydraulic Lift Cylinder
HYDRAULIC LIFT CYLINDER Side Flail Standard Duty Common Section 6-16...
Page 127 HYDRAULIC LIFT CYLINDER 3” X 10” CYLINDER #6T0151R ITEM PART NO. QTY. 6T0167 6T0170 6T0178 6T0164 6T0161 6T0173 6T0179 6T0176 6T0187 AVAIL 3” X 11.5” CYLINDER #25343 ITEM PART NO. QTY. 6T0167 6T0170 6T0178 6T0204 6T0203 6T0173 6T0179 6T0205 6T0187 AVAIL Side Flail Standard Duty DESCRIPTION...
Page 128 HYDRAULIC LIFT CYLINDER Side Flail Standard Duty Common Section 6-18...
Page 129 HYDRAULIC LIFT CYLINDER 3” X 12” CYLINDER # 32215 ITEM PART NO. QTY. 6T0167 6T0170 6T0178 6T0204 6T0203 6T0173 6T0179 6T0205 6T0187 AVAIL Side Flail Standard Duty DESCRIPTION CYLINDER BUTT CYLINDER GLAND CLEVIS END CYLINDER TUBE PISTON ROD PISTON LOCKNUT TIE ROD ASY SEAL KIT O - RING...
Page 130: Reservoir Tank Filter Assembly
RESERVOIR TANK FILTER ASSEMBLY Side Flail Standard Duty Common Section 6-20...
Page 131 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. 06505044 AVAIL 28583 06505045 06505046 06505047 06505048 35259 06505049 Side Flail Standard Duty DESCRIPTION FILTER ASSY SAE 10 MICRON CAPSCREW,8MMX25MM(1.25 PITCH) COVER SEAL KIT SPRING BYPASS FILTER,10 MIC,RETURN LINE CAN/BODY Common Section 6-21...
Page 132 2SP HUSCO - POWER BEYOND (30198) Side Flail Standard Duty Common Section 6-22...
Page 133 2SP HUSCO - POWER BEYOND (30198) ITEM PART NO. QTY TB1017S TB1702 TF3009 TF3009 06503067 TF4212 TB1017M TB1017E TB1017M TB1017M TB1017A TB1017L TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, POWER BEYOND VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) RELIEF PLUG RELIEF VALVE, 200 PSI...
Page 134 2SP HUSCO - POWER BEYOND (30801) Side Flail Standard Duty Common Section 6-24...
Page 135 2SP HUSCO - POWER BEYOND (30801) ITEM PART NO. QTY TB1017S TB1702 TB1017P 06502091 TB1017M TB1017E TB1017M TB1017A TB1017L TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, POWER BEYOND VALVE SECTION (SINGLE ACTING, SPRING DETENT) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (NO AUX VALVE PORTS) SHUT-OFF PLUG RELIEF VALVE, 2250 PSI...
Page 136 2 SP HUSCO - LOAD SENSE (31320) Side Flail Standard Duty Common Section 6-26...
Page 137 2 SP HUSCO - LOAD SENSE (31320) ITEM PART NO. QTY 31595 31594 31597 31597 06503067 06503067 6T4209 31862 31862 31593 TB1017L 31603 TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, LOAD SENSE VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) RELIEF PLUG RELIEF PLUG...
Page 138 2SP HUSCO - LOAD SENSE (31322) Side Flail Standard Duty Common Section 6-28...
Page 139 2SP HUSCO - LOAD SENSE (31322) ITEM PART NO. QTY 31595 31594 31600 31600 06503067 31861 6T4209 31862 31862 31593 TB1017L 31603 TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, LOAD SENSE VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) VALVE SECTION (DOUBLE ACTING, DETENT - FLOAT) RELIEF PLUG RELIEF VALVE, 360 PSI...
Page 140 2SP HUSCO - POWER BEYOND (31752) Side Flail Standard Duty Common Section 6-30...
Page 141 2SP HUSCO - POWER BEYOND (31752) ITEM PART NO. QTY TB1017S TB1702 TB1017P TB1017P TB1017M TB1017E TB1017M TB1017M TB1017A TB1017L TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, POWER BEYOND VALVE SECTION (SINGLE ACTING, SPRING DETENT) VALVE SECTION (SINGLE ACTING, SPRING DETENT) SHUT-OFF PLUG RELIEF VALVE, 2250 PSI...
Page 142 2SP HUSCO - LOAD SENSE (06502040) Side Flail Standard Duty Common Section 6-32...
Page 143 2SP HUSCO - LOAD SENSE (06502040) ITEM PART NO. QTY 31595 31594 31597 31597 06503067 06503067 06503068 31862 31862 31593 TB1017L 31603 TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, LOAD SENSE VALVE SECTION (DOUBLE ACTING, CENTER SPRING) VALVE SECTION (DOUBLE ACTING, CENTER SPRING) (REMOVE SHUTTLE DISC) RELIEF PLUG...
Page 144 2SP HUSCO - LOAD SENSE (06502042) Side Flail Standard Duty Common Section 6-34...
Page 145 2SP HUSCO - LOAD SENSE (06502042) ITEM PART NO. QTY 31595 31594 31600 31600 06503067 31861 06503068 6T4209 31862 31862 31593 TB1017L 31603 TB1017X 24214 Side Flail Standard Duty DESCRIPTION INLET END COVER END COVER, LOAD SENSE VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) (REMOVE SHUTTLE DISC) RELIEF PLUG...
Page 146 FRONT HYDRAULIC PUMP – HIGH PRESSURE Side Flail Standard Duty Common Section 6-36...
Page 147 FRONT HYDRAULIC PUMP – HIGH PRESSURE ITEM PART NO. 23152 22765 22766 22767 22768 22769 22770 22771 22772 22773 22774 22779 23824 22781 6T5322 24150 Side Flail Standard Duty QTY. DESCRIPTION AVAIL PUMP ASSEMBLY 1 3/4” COMPLETE SEAL (INCLUDED IN SEAL KIT) SHAFT END COVER CHECK AND END COVER BUSHING...
Page 148 SIDE DECK MOTOR – HIGH PRESSURE Side Flail Standard Duty Common Section 6-38...
Page 149 SIDE DECK MOTOR – HIGH PRESSURE ITEM PART NO. QTY. 06504013 AVAIL 06504039 06504040 06504041 06504042 TF4402 06504043 06504044 06504028 06504045 763759 02961940 TF4401 06504049 TF4410 06504046 06504047 TF4407 06504048 6T5809 02961917 06504023 AVAIL ITEM PART NO. QTY. 06504015 AVAIL 06504039 06504060 06504055...
Page 150 SIDE COOLER Side Flail Standard Duty Common Section 6-40...
Page 151 SIDE COOLER ITEM PART NO. QTY. 21530 21986 22014 35176 06370015 06380006 06380007 06510026 21629 21988 22016 34117 Side Flail Standard Duty DESCRIPTION CAPSCREW,1/4 X1 NC LOCKWASHER,1/4 FLATWASHER,1/4 1/4 U-NUT SCREEN,COOLER,FRNT MNT,COOLER,BUMPER TANK,RH MNT,COOLER,BUMPER TANK,LH COOLER,FRONT MNT CAPSCREW,3/8 X 3/4 NC LOCKWASHER,3/8 FLATWASHER,3/8 ELBOW,1MOR X 1MJ90,FORGED...
Page 152 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. 34092 34094 34095 06510095 34093 34091 Side Flail Standard Duty Common Section 6-42 DESCRIPTION BRAKE VALVE, BLANK LOGIC ELEMENT RELIEF VALVE, 30-00 PSI METRI PAK COIL CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) RELIEF VALVE, 2600 PSI...
Page 153 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: - MOWER WILL NOT START - system pressure is low (engine not lugging). - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. - MOWER WILL NOT ROTATE AT FULL SPEED - limited power.
Page 154: Side Flail Travel Lock
SIDE FLAIL TRAVEL LOCK ITEM PART NO. QTY. 30531A TF4248 23745 21783 21992 21775 TF4250 Side Flail Standard Duty Common Section 6-44 DESCRIPTION BONNET (REFER TO HEAD PARTS) BRACKET, TRAVEL LOCK PLATE, TRAVEL LOCK TRAVEL LOCK HOOK CAPSCREW,5/8”x2” NC LOCKWASHER, 5/8” HEX NUT, 5/8”...
Page 155: Travel Lock Lift Beam
TRAVEL LOCK LIFT BEAM ITEM PART NO. QTY. 6T0105 6T0106 6T0107 6T3020 21833 21825 21993 22021 22600 22604 22601C REF. Side Flail Standard Duty DESCRIPTION DRAFT BEAM (STD WITH TRAVEL LOCKS) TRAVEL LOCK BRACKET TRAVEL LOCK PINS 3/4” X 3 1/4” R - CLIP 5/32”...
Page 156 SWITCHBOX SERVICE PARTS ITEM QTY. 06514013 SWBX,ALUM,BLK,06510102 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 6T3923 INDICTATOR LIGHT,ON,RED 06514014 BREAKER,10A,SWBX 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550018 DECAL,SWTCHBX,TM/TSF,CG 35227 RELAY,DP,DT,12V,LY2F,35226 Side Flail Standard Duty Common Section 6-46 DESCRIPTION...
Page 157: Switchbox Schematic
SWITCHBOX SCHEMATIC Side Flail Standard Duty Common Section 6-47...
Page 158 Side Flail Standard Duty Common Section 6-48...
Page 159: Warranty
WARRANTY SECTION Warranty Section 7-1...
Page 161: Warranty Information
All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
Page 162 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
Page 163 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

This manual is also suitable for:

Jd 5101e Jd 5093e Lv5101e260403 Lv5093e260318 Lv5083e260784

Tiger JD 5083E Mounting And Operating Instructions

Table of Contents

Parts Section

Quick Links

Chapters

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Tiger JD 5083E

Summary of Contents for Tiger JD 5083E

This manual is also suitable for:

Table of Contents