Tiger JD6140M Parts Listing With Mounting And Operation Instructions

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BENGAL BOOM
W/ BUMPER TANK
Tiger Corporation
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
©
06011028

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Summary of Contents for Tiger JD6140M

  • Page 1 BENGAL BOOM W/ BUMPER TANK Tiger Corporation 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com © 06011028...
  • Page 2 TO THE OWNER / OPERATOR / DEALER BEFORE YOU START!! READ AND UNDERSTAND THIS MANUAL! Non–English speaking operators will need to GET THE MANUAL TRANSLATED as needed! Warranty Information: Read and understand the complete Warranty Statement found in this manual. Fill out the Warranty Registration form in full and return it within 90 days.
  • Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
  • Page 5: Table Of Contents

    PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
  • Page 7: Safety Section

    SAFETY SAFETY SECTION Bengal Boom Safety Section 1-1...
  • Page 8: General Safety Instructions And Practices

    SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 9 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 10 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving.
  • Page 11 SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 12 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 13 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 14 SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 15 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances (100 yards or more) and causing serious injury or death.
  • Page 16 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 17 These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
  • Page 18 SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK Bengal Boom Safety Section 1-12...
  • Page 19 SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK Bengal Boom Safety Section 1-13...
  • Page 20 SAFETY PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK Bengal Boom Safety Section 1-14...
  • Page 21 SAFETY PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK Bengal Boom Safety Section 1-15...
  • Page 22 SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK Bengal Boom Safety Section 1-16...
  • Page 23 SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM Bengal Boom Safety Section 1-17...
  • Page 24 SAFETY PART NO. LOCATION 33302 INSIDE OF CAB 33743 INSIDE OF CAB Bengal Boom Safety Section 1-18...
  • Page 25 SAFETY PART NO. LOCATION 42399 REFLECTIVE TAPE MOWER DECK AMBER 42400 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT Bengal Boom Safety Section 1-19...
  • Page 26 SAFETY PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB Bengal Boom Safety Section 1-20...
  • Page 27 SAFETY PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK Bengal Boom Safety Section 1-21...
  • Page 28 SAFETY PART NO. LOCATION 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 34206 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK Bengal Boom Safety Section 1-22...
  • Page 29 SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK Bengal Boom Safety Section 1-23...
  • Page 30 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 ROUND MANUAL CANISTER 33997 DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL AVAIL SPECIFIC PRODUCT MANUAL 33753 E M I SAFETY MANUAL 34296 FRONT ADHESIVE PAD 34297 REAR ADHESIVE PAD 6T1823 ZIP TIE 14”...
  • Page 31: Federal Laws And Regulations

    SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 32 SAFETY Bengal Boom Safety Section 1-26...
  • Page 33: Assembly / Mounting Section

    JD6140M - BENGAL with BUMPER TANK OPTION ASSEMBLY SECTION...
  • Page 34: Tractor Preparation

    ASSEMBLY Before attempting to mount your Tiger mower, it is important to read and understand all of the safety messages in the Safety Section of this manual. (ASM-C-0001) TRACTOR PREPARATION (ASM-JD-0001) CRANKSHAFT ADAPTER (ASM-JD-0051)
  • Page 35 ASSEMBLY FRONT CRANKSHAFT PULLEY PARTS REQUIRED TO PURCHASE FROM JOHN DEERE: Solution: (ASM-JD-0080)
  • Page 36 ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Shaft end must be installed in correct orientation, failure to do so may result in damage to tractor and/or driveshaft. CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED, TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN! STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP.
  • Page 37 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced or protected with a polycarbonate window. This should be done before mounting the mainframe. (ASM-JD-0052)
  • Page 38 ASSEMBLY PANORAMIC POLYCARBONATE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced or protected with a polycarbonate window. This should be done before mounting the mainframe. John Deere R series tractors require a panoramic safety window. (JD-0052_pan)
  • Page 39 ASSEMBLY SIDE MIRROR MOUNTING (ASM-JD7220-0001) MAINFRAME INSTALLATION (ASM-C-0003)
  • Page 40 ASSEMBLY SWITCHBOX WIRING IMPORTANT: In some cases the red and orange wires may be switched. (ASM-JD-0245) WEATHER-PACK / METRI-PACK ASSEMBLY NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009)
  • Page 41 ASSEMBLY HYDRAULIC PORTS (ASM-JD60-7030-0004) PRESSURE LINE INSTALLATION (ASM-27mmPRESSURE-0001) RETURN LINE INSTALLATION (ASM-27mmRETURN-0001) LOAD SENSE LINE INSTALLATION (ASM-14mmLOAD SENSE-0001)
  • Page 42 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCHBOX MOUNTING (ASM-C-0053)
  • Page 43 ASSEMBLY VALVE MOUNTING (ASM-JD7X30-0001 JD6140M)
  • Page 44 ASSEMBLY CABLE CONTROL LEVER STAND (ASM-JD CBL MNT-0002c)
  • Page 45 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* (ASM-HUSCO-0001)
  • Page 46 ASSEMBLY ELECTRONIC LIFT VALVE PORTS (ASM-C-0089)
  • Page 47 ASSEMBLY REAR STOW BENGAL HOSE ROUTING WARNING NOTE: (ASM-T4 HOSE ROUTING-0001)
  • Page 48 ASSEMBLY REAR STOW BENGAL HOSE ROUTING (CONT.) (ASM-3OS, 3PS HOSE ROUTING-0001B)
  • Page 49 ASSEMBLY (ASM-C-0023)
  • Page 50: Hydraulic Tank Installation

    ASSEMBLY HYDRAULIC TANK INSTALLATION (ASM-JDT3F-0002b) FILLING HYDRAULIC RESERVOIR NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) INSTALLING O-RING FITTINGS (ASM-C-0056) INSTALLING NATIONAL PIPE FITTINGS (ASM-C-0088)
  • Page 51 ASSEMBLY PREFORMED TUBE INSTALLATION (ASM-C-0085) GENERAL HOSE INSTALLATION (ASM-C-0011) HOSE COVERING (ASM-C-0058) ACCUMULATOR INSTALLATION Use teflon tape on all pipe fittings (except O-rings). (ASM-C-0012) SOLENOID BRAKE VALVE WARNING: OVER TORQUE TO THE COIL WILL RESULT IN HYDRAULIC FAILURE OF SPOOL. (ASM-C-0025) TEMPERATURE GAUGE MOUNTING (ASM-C-0051)
  • Page 52 ASSEMBLY DECK ATTACHMENT (ASM-C-0018) 3-POINT BOOMREST MOUNTING (ASM-C-0054) MAIN BOOM INSTALLATION GREASE HINGE PIN ZERKS ON BOOM AFTER ASSEMBLY, ONCE UNDER LOAD WITH BOOM ELEVATED, AND AGAIN AT REST WITH BOOM SUPPORTED. (ASM-C-0013)
  • Page 53 ASSEMBLY FINAL PREPARATION FOR OPERATION BE SURE THE BALL VALVES ARE OPEN! Before operating the mower MOWER TESTING If any parts of this Assembly Section, or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance! (ASM-C-0010)
  • Page 54 ASSEMBLY...
  • Page 55: Operation Section

    OPERATION SECTION ©2012 Alamo Group Inc.
  • Page 56 OPERATION TIGER TV BOOM MOWER OPERATING INSTRUCTIONS READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. (OPS-U- 0001) ©2012 Alamo Group Inc.
  • Page 57: Operator Requirements

    OPERATION 1.OPERATOR REQUIREMENTS PERSONAL PROTECTIVE EQUIPMENT (PPE) (OPS-U- 0002) ©2012 Alamo Group Inc.
  • Page 58 OPERATION 2.TRACTOR REQUIREMENTS Tractor Requirements and Capabilities 2.1 ROPS and Seat Belt OPS-U- 0003 2.2 Operator Thrown Object Protection OPS-B- 0001 ©2012 Alamo Group Inc.
  • Page 59 OPERATION 2.3 Tractor Lighting and SMV Emblem OPS-B- 0017 ©2012 Alamo Group Inc.
  • Page 60 OPERATION 2.4 Tractor Ballast ° OPS-B- 0018 3.GETTING ON AND OFF THE TRACTOR OPS-U- 0007 ©2012 Alamo Group Inc.
  • Page 61 OPERATION 3.1 Boarding the Tractor OPS-U- 0008 3.2 Dismounting the Tractor OPS-B- 0002 ©2012 Alamo Group Inc.
  • Page 62 OPERATION 4.STARTING THE TRACTOR OPS-B- 0003 ©2012 Alamo Group Inc.
  • Page 63 OPERATION OPS-B- 0004_D ©2012 Alamo Group Inc.
  • Page 64 OPERATION 5.PRE-OPERATION INSPECTION AND SERVICE OPS-U-0029 ©2012 Alamo Group Inc.
  • Page 65 OPERATION 5.1 Tractor Pre-Operation Inspection/Service OPS-U-0030 5.2 Boom Unit Pre-Operation Inspection and Service OPS-B- 0020 ©2012 Alamo Group Inc.
  • Page 66 OPERATION OPS-U- 0011 OPS-B- 0021_E ©2012 Alamo Group Inc.
  • Page 67 OPERATION IMPORTANT OPS-B- 0023_D ©2012 Alamo Group Inc.
  • Page 68 OPERATION OPS-B 0024_F (Ops-0001-MISC_A) ©2012 Alamo Group Inc.
  • Page 69 OPERATION OPS-B- 0025 ©2012 Alamo Group Inc.
  • Page 70 OPERATION OPS-B- 0026_B ©2012 Alamo Group Inc.
  • Page 71 OPERATION 5.3 Cutting Component Inspection OPS-U-0031 OPS-U-0032 ©2012 Alamo Group Inc.
  • Page 72 OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 73 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 74 OPERATION 6.Boom Controls 6.1 Joystick Control Main Control Switch Box DO NOT ©2012 Alamo Group Inc.
  • Page 75 OPERATION NOTE: Pushing manual valves handles “out” or “away” from the tractor cab will bring the main boom “up” , secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and “close” the safety shield. The Deck Float is to be used ONLY when the flail mower head is on the ground.
  • Page 76 OPERATION Travel Lock must be “OFF” NOTE: The tractor ignition switch and the Master Switch must be “ON” and the to allow articulation of the mower deck. ©2012 Alamo Group Inc.
  • Page 77 OPERATION Joystick Functions ©2012 Alamo Group Inc.
  • Page 78 OPERATION ©2012 Alamo Group Inc.
  • Page 79 OPERATION 6.2 Manual Controls ©2012 Alamo Group Inc.
  • Page 80 OPERATION ©2012 Alamo Group Inc.
  • Page 81 OPERATION ©2012 Alamo Group Inc.
  • Page 82 OPERATION 7.DRIVING THE TRACTOR AND IMPLEMENT OPS-B- 0005 ©2012 Alamo Group Inc.
  • Page 83 OPERATION ©2012 Alamo Group Inc.
  • Page 84 OPERATION 7.1 Starting the Tractor OPS-U-0033 7.2 Brake and Differential Lock Setting OPS-U- 0013 (Ops-0004-MISC) ©2012 Alamo Group Inc.
  • Page 85 OPERATION 7.3 Driving the Tractor and Boom OPS-B- 0006_A ©2012 Alamo Group Inc.
  • Page 86: Operating The Boom Unit And Attached Head

    OPERATION 8.OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. OPS-B- 0007 ©2012 Alamo Group Inc.
  • Page 87 OPERATION 8.1 Foreign Debris Hazards/Overhead Obstructions OPS-B- 0008 ©2012 Alamo Group Inc.
  • Page 88 OPERATION 8.2 Operating Speed and Ground Speed OPS-B- 0009 8.3 Operating the Attached Mower Heads OPS-B- 0010 ©2012 Alamo Group Inc.
  • Page 89 OPERATION 8.4 Mower Operation slowly 300 feet 8.5 50” & 60” Boom Rotary ©2012 Alamo Group Inc.
  • Page 90 OPERATION The engine should not be operated at any time at more than 2400 R.P.M. on the tractor tachometer. DO NOT 300 FEET ©2012 Alamo Group Inc.
  • Page 91 OPERATION (OPS-R-220) 8.6 50” Boom Flail ©2012 Alamo Group Inc.
  • Page 92 OPERATION Never operate the cutter shaft in reverse rotation. 8.7 63” Boom Flail ©2012 Alamo Group Inc.
  • Page 93 OPERATION 8.8 Shutting Down the Attached Head- For Standard Equipment OPS-B- 0011_E ©2012 Alamo Group Inc.
  • Page 94 OPERATION 9.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE OPS-B- 0012_D ©2012 Alamo Group Inc.
  • Page 95 OPERATION 10.TRANSPORTING THE TRACTOR AND IMPLEMENT OPS-U- 0017 10.1 Transporting under the units own power 10.2 Transporting on Public Roadways OPS-B- 0014 OPS-U- 0020 ©2012 Alamo Group Inc.
  • Page 96 OPERATION OPS-B-0015 OPS-B- 0016 ©2012 Alamo Group Inc.
  • Page 97 OPERATION OPS-U- 0023 10.3 Hauling the Tractor and Implement OPS-U- 0024 OPS-U- 0025 ©2012 Alamo Group Inc.
  • Page 98 OPERATION OPS-U- 0026 ©2012 Alamo Group Inc.
  • Page 99: Maintenance Section

    MAINTENANCE SECTION ©2015 Alamo Group Inc.
  • Page 100 MAINTENANCE General Instructions Maintenance Precautions Break in Period Wheel lugs must always be re-torqued whenever a wheel is removed and reinstalled. ©2015 Alamo Group Inc.
  • Page 101 MAINTENANCE MAINTENANCE OF CRANKSHAFT ADAPTER ASSEMBLY (RIGID ENGINE MOUNT TRACTORS ONLY) (ASM-JD-0051 CRANKSHAFT ADAPTER MAINTENANCE) ©2015 Alamo Group Inc.
  • Page 102 MAINTENANCE Regular Maintenance Daily or Every 8 Hours ©2015 Alamo Group Inc.
  • Page 103 MAINTENANCE WEEKLY OR EVERY 40 HOURS WEEKLY OR EVERY 50 HOURS 10 micron filter 10 micron filter MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS 10 micron filter 10 micron filter ©2015 Alamo Group Inc.
  • Page 104: Troubleshooting

    MAINTENANCE TROUBLESHOOTING Vibration Mower will not lift Mower will not start or run ©2015 Alamo Group Inc.
  • Page 105 MAINTENANCE TROUBLESHOOTING (CONTINUED) Motor runs but will not cut Mower turns slowly or not at all Pump will not work Motor will not work ©2015 Alamo Group Inc.
  • Page 106 MAINTENANCE ©2015 Alamo Group Inc.
  • Page 107 MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recomended Mobil Lubricant ©2015 Alamo Group Inc.
  • Page 108 MAINTENANCE POLYCARBONATE CARE AND MAINTENANCE GRAFFITI REMOVAL ©2015 Alamo Group Inc.
  • Page 109 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCE ©2015 Alamo Group Inc.
  • Page 110 MAINTENANCE DETAILED MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Example: V3.0510-06 (world line 100, HD049 model) WARNING: bowl will be full of oil! GREASING CUTTERSHAFT -- FLAIL MOWERS 8 hour intervals. CAUTION: Over greasing may cause premature seal failure. ©2015 Alamo Group Inc.
  • Page 111 MAINTENANCE GREASING GROUND ROLLER SHAFT-- FLAIL 8 hour intervals. CAUTION: Over greasing may cause premature seal failure ADJUSTING/CHECKING BELT TENSION Be sure to replace the belt cover BEFORE operating mower! TIGHTENING KNIFE BOLTS AND DISK BOLTS: ©2015 Alamo Group Inc.
  • Page 112 MAINTENANCE GREASING POINTS ON BOOM AND PIVOT DECK STOP ADJUSTMENT NOTE: Bolt should not hit boom before cylinder reaches full travel. GREASING SPINDLE ©2015 Alamo Group Inc.
  • Page 113 MAINTENANCE TIGHTENING SPINDLE BOLTS GREASING PUMP DRIVE SHAFT COUPLER ©2015 Alamo Group Inc.
  • Page 114 MAINTENANCE DRIVESHAFT YOKE, U-JOINT STUB SHAFT GREASING THE BOOM SWIVEL ©2015 Alamo Group Inc.
  • Page 115 MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS BALL VALVES THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR PTO! ©2015 Alamo Group Inc.
  • Page 116 MAINTENANCE Blades ©2015 Alamo Group Inc.
  • Page 117 MAINTENANCE ROTARY KNIFE REPLACEMENT WHEN CUTTING HEAVY BRUSH, KNIFE BOLTS SHOULD BE INSPECTED HOURLY AND RETORQUED TO 800 LUBRICATED FT. LBS. REPLACEMENT OF ROTARY DISK/BLADE BAR Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts.
  • Page 118 MAINTENANCE Flail Blades Inspection DO NOT ©2015 Alamo Group Inc.
  • Page 119 MAINTENANCE Blade Pins and D-Ring Inspection OPS-U-0045 ©2015 Alamo Group Inc.
  • Page 120 MAINTENANCE Flail Axe Blades Inspection OPS-U-0042 ©2015 Alamo Group Inc.
  • Page 121 MAINTENANCE Flail Axe Blade Bolt Inspection OPS-U-0043 ©2015 Alamo Group Inc.
  • Page 122 MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT (Light Brush Grass) 50” FLAIL KNIFE BLADE REPLACEMENT (Medium Brush Grass) 50” FLAIL KNIFE BLADE REPLACEMENT (Heavy Duty Brush) ©2015 Alamo Group Inc.
  • Page 123 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT DO NOT re-use the locking hex nuts for mounting the knives. If hex nut become loose, or require removal for knife replacement or any other reason, they must be discarded and replaced with new nuts. Knives should not be welded on for any reason.
  • Page 124 MAINTENANCE THE SPINDLE ASSEMBLY ©2015 Alamo Group Inc.
  • Page 125 MAINTENANCE BEARING INSTALLATION NOTE: The spindle housing must turn freely when seating the bearing cone and sleeve. BEARING ADJUSTMENT ©2015 Alamo Group Inc.
  • Page 126 MAINTENANCE Boom Cylinder Removal and Replacement Instructions Use extreme care. ©2015 Alamo Group Inc.
  • Page 127 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT See illustration on next page ©2015 Alamo Group Inc.
  • Page 128 MAINTENANCE ©2015 Alamo Group Inc.
  • Page 129 MAINTENANCE DAILY MAINTENANCE SCHEDULE ©2015 Alamo Group Inc.
  • Page 130 MAINTENANCE ©2015 Alamo Group Inc.
  • Page 131: Parts Section

    JD6140M BENGAL BOOM w/ BUMPER TANK PARTS SECTION...
  • Page 132: Part Name Index

    PART NAME INDEX JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -2...
  • Page 133 PARTS ORDERING GUIDE JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -3...
  • Page 134 TRACTOR MOUNT KIT ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -4...
  • Page 135 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -5...
  • Page 136 BUMPER TANK MOUNT WITH HYDRAULICS ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -6...
  • Page 137 BUMPER TANK MOUNT WITH HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -7...
  • Page 138 CABLE (MANUAL) LIFT VALVE 5 SPOOL ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -8...
  • Page 139 CABLE (MANUAL) LIFT VALVE 5 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -9...
  • Page 140 5 SPOOL CABLE CONTROL MOUNT ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -10...
  • Page 141 NOTES 1 JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -11...
  • Page 142 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502038 JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -12...
  • Page 143 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502038 Continued... ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -13...
  • Page 144 BOOMREST - 3 PT ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -14...
  • Page 145 NOTES JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -15...
  • Page 146 60 IN ROTARY ROTATING MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -16...
  • Page 147 60 IN ROTARY ROTATING MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -17...
  • Page 148 60 IN ROTARY MOWER TREE ASSEMBLY JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -18...
  • Page 149 60 IN ROTARY MOWER TREE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -19...
  • Page 150 PUMP DRIVESHAFT ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -20...
  • Page 151 POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -21...
  • Page 152 PANORAMIC POLYCARBONATE WINDOW ITEM PART NO. QTY. DESCRIPTION JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -22...
  • Page 153: Wheel Weight

    ITEM PART NO. QTY. DESCRIPTION 06530213 CAPSCREW, 7/8" X 16", NC, GR8 06533000 FLATWASHER, 7/8", GR8 32517 WHEEL WEIGHT, 1700# 06400410 SPACER 06531000 HEX NUT, 7/8", NC, GR8 JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -23...
  • Page 154 NOTES 2 JD6140M BENGAL W/ BUMPER TANK ©2014 Alamo Group Inc. Parts Section -24...
  • Page 155 COMMON BENGAL BOOM T4 PARTS SECTION...
  • Page 156: Common Parts Section

    NOTES Common Bengal T4 Parts Section...
  • Page 157 PART NAME INDEX COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-3...
  • Page 158 PART NAME INDEX COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-4...
  • Page 159 PARTS ORDERING GUIDE COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-5...
  • Page 160 BOOM ASSY - BENGAL 18 T4 COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-6...
  • Page 161 BOOM ASSY - BENGAL 18 T4 Continued... ITEM PART NO. QTY. DESCRIPTION ---- REAR STOW SWIVEL ASSY 06700167 MAIN BOOM ASSY 06310111 MAIN BOOM WELDMENT 06700168 SECONDARY BOOM ASSY ---- 06310112 SECONDARY BOOM WELDMENT 6T3211 GREASE ZERK,1/8” 32321 BEARING, DX, 1-1/2" X 2" 06500499 HOSE,1/4"...
  • Page 162 BOOM ASSY BENGAL STANDARD 22 T4 COMMON BENGAL T4 ©2015 Alamo Group Inc. Parts Section 6-8...
  • Page 163 BOOM ASSY BENGAL STANDARD 22 T4 Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO TRACTOR MOUNT KIT 06700189 MAIN BOOM, T4 24517 SECONDARY BOOM ARM ASSY 32321 BEARING, DX, 1-1/2" X 2" TB3010 BUSHING, 1”ID 06501020 CYLINDER, 5" X 20" TB3010 BUSHING, 1”ID TB1035...
  • Page 164 BOOM ASSY HYD BENGAL 22 T4 COMMON BENGAL T4 ©2015 Alamo Group Inc. Parts Section 6-10...
  • Page 165 BOOM ASSY HYD BENGAL 22 T4 Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAIN BOOM *REFER TO BOOM ARM ASSY ------ SECONDARY BOOM *REFER TO BOOM ARM ASSY 06500694 HOSE, 1/4" X 83" HOSE, 1/4" X 83" 06500695 HOSE, 1/4" X 138" ---- HOSE, 1/4"...
  • Page 166 BOOM ASSY BENGAL EXT 24 T4 COMMON BENGAL T4 ©2015 Alamo Group Inc. Parts Section 6-12...
  • Page 167 BOOM ASSY BENGAL EXT 24 T4 Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO TRACTOR MOUNT KIT 06700191 MAIN BOOM, EXT, T4 06700094 SECONDARY BOOM ARM ASSY, EXT, T4 32321 BEARING, DX, 1-1/2" X 2" TB3010 BUSHING, 1”ID 06501020 CYLINDER, 5"...
  • Page 168 BOOM ASSY HYD BENGAL 24 T4 COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-14...
  • Page 169 BOOM ASSY HYD BENGAL 24 T4 Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAIN BOOM *REFER TO BOOM ARM ASSY ------ SECONDARY BOOM *REFER TO BOOM ARM ASSY 06500716 HOSE, 1/4" X 100" HOSE, 1/4" X 100 " 06500717 HOSE, 1/4" X 170" ---- HOSE, 1/4"...
  • Page 170 BOOMREST - OPEN STOW COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-16...
  • Page 171 BOOMREST - OPEN STOW Continued... ITEM PART NO. QTY. DESCRIPTION 06310157 BOOMREST,OS 06410968 SADDLE 21732 CAPSCREW,1/2" X 1-3/4",NC 06533004 FLATWASHER,1/2",SAE 21725 HEX NUT,1/2",NC 21782 CAPSCREW,5/8" X 1-3/4",NC 33764 FLATWASHER,5/8",SAE 21775 HEX NUT,5/8",NC 24881 LOCKWASHER,20MM 27281 CAPSCREW,20MM X 60MM,2.5P AXLE BRACE,RH ---- AXLE BRACE,LH COMMON BENGAL T4...
  • Page 172 50IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 33780 DECK,WLDMNT,50" RTRY 33777 SKID SHOE,50" RTRY 33754 SHIELD,50"RTRY 33879 CAPSCREW, 3/4 X 2 1/4,NF GR 8 33880 FLATWASHER,3/4",GR 8,SAE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4,NF,GR 8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8 HOLES COMMON BENGAL T4 ©2014 Alamo Group Inc.
  • Page 173 50IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 6T2270 PLOW BOLT,3/8" X 1" NC 22016 FLATWASHER,3/8" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER, 3/8" 21633 CAPSCREW, 3/8 X 1 3/4,NC 33774 FLAP RETAINER,50" RTRY 33775 FLAP,50" RTRY 6T1033 COUPLER COVER 6T1029 COUPLER CHAIN 21223...
  • Page 174 50IN ROTARY KNIVES AND DISH ITEM PART NO. QTY. DESCRIPTION ------ 06700089 KIT,TRB50,DISK,W/BOLT KIT (INCLUDES ITEMS 1,3 & 7) 06770003 BLADE MOUNTING DISK 6T1023R NYLOCK HEX NUT 1 1/8” 34878 SPACER 06538000 KNIFE MOUNTING BOLT 06521001 STANDARD KNIFE 33764 FLATWASHER 6T2259 CAPSCREW ------...
  • Page 175 50IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE,5/8HOLES,HD,WO/TABS 06400388 BAR,BLADE,TRB 06521001 KNIFE,TRB50,5/8 06538000 KNIFE MTG BOLT,5/8 SHOULDER 06533002 FLATWASHER,1 1/8,GR 8 6T1023R KNIFE MTG NUT,1 1/8,NF,GR8 6T2259 CAPSCREW,5/8X1-3/4,NF,GR8 33764 FLATWASHER,5/8,GR 8,SAE COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-21...
  • Page 176 60IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06320159 DECK,WLDMNT,60" RTRY 33777 SKID SHOE,RTRY 06320162 SHIELD,60"RTRY 33879 CAPSCREW, 3/4 X 2 1/4,NF GR 8 33880 FLATWASHER,3/4",GR 8,SAE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4,NF,GR 8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8 HOLES COMMON BENGAL T4 ©2014 Alamo Group Inc.
  • Page 177 60IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 6T2270 PLOW BOLT,3/8" X 1" NC 22016 FLATWASHER,3/8" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER, 3/8" 21633 CAPSCREW, 3/8 X 1 3/4,NC 6T0823 FLAP RETAINER,60" RTRY 06520238 FLAP,60" RTRY 6T1033 COUPLER COVER 6T1029 COUPLER CHAIN 21223...
  • Page 178 60IN ROTARY KNIVES AND DISH ITEM PART NO. QTY. DESCRIPTION 34876 BLADE MOUNTING DISH,60" 6T1023R NYLOCK NUT,1-1/8",NF 34878 SPACER 34684 STANDARD GRASS KNIFE 34685 HIGH SUCTION GRASS KNIFE (OPTIONAL) 34497 KNIFE MOUNTING BOLT 25270 FLATWASHER,5/8",GR8,USS 6T2259 CAPSCREW,5/8" X 1-3/4",NF,GR8 6T1825 LOCKTITE (USED ON ITEM 8) ---- 27167...
  • Page 179 60IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE 06400690 BAR,BLADE,RTRY60 6T1023R KNIFE MTG NUT,1-1/8,NYLOCK,NF 06533002 FLATWASHER,1-1/8,GR8 06521001 KNIFE,TRB50,5/8 06538000 KNIFE MTG BOLT,5/8 SHOULDER 33764 FLATWASHER,5/8,GR 8,SAE 6T2259 CAPSCREW,5/8 X 1-3/4,NF,GR8 COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-25...
  • Page 180 ROTARY MOWER SPINDLE ASSEMBLY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-26...
  • Page 181 ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013...
  • Page 182 BOOM ROTARY PIVOT ASSEMBLY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-28...
  • Page 183 BOOM ROTARY PIVOT ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION TB1032 ROTARY PIVOT ASSY TB1028 PIVOT ARM ASSY TB1033 PIN,CLEVIS 06537021 ROLL PIN TF3097 TB1030 33985 33986 21688 CAPSCREW,7/16 X 3-1/4,NC 21677 NYLOCK NUT,7/16 NC 21635 CAPSCREW,3/8 X 2-1/4 6T3207 GREASE ZERK 21627 NYLOCK NUT,3/8,NC...
  • Page 184 50IN FLAIL DRIVE ASSEMBLY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-30...
  • Page 185 50IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR (M350-1 3/4" GEAR) TF3006 BELT GUARD TF3043 SHEAVE TF3013 BUSHING TF3011 BUSHING TF3034 IDLER PULLEY TF3205 IDLER ARM TF3206 IDLER PULLEY SPACER TF3605 IDLER ARM PIN WITH ZERK 6T3004 R - CLIP PT3611A...
  • Page 186 50IN FLAIL MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 34787 FLAIL,BOOM,50,BRUSH,CPLT ASSY (LIGHT BRUSH/GRASS) 06742133 FLAIL,BOOM,50,MD GRASS,CPLT ASSY (MEDIUM BRUSH/GRASS) TF3003F CUTTER HEAD BONNET TF3004 FRONT SHIELD COMMON BENGAL T4 ©2015 Alamo Group Inc. Parts Section 6-32...
  • Page 187 50IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 34783 TBF50 (LIGHT BRUSH/GRASS KNIFE ASSY) ---- 06700115 TBF50 (MEDIUM BRUSH/GRASS KNIFE ASSY) 6T2419 HEX NUT,9/16”,NC,STOVER 06420182 BUSHING 34782 CLEVIS (LIGHT BRUSH/GRASS KNIVES) 34786 CAPSCREW,9/16” X 3-1/2”,NC 34780 KNIFE (LIGHT BRUSH/GRASS CUTTING) 31204 STRING GUARD SET (2 PIECES PER SET) TF1018...
  • Page 188 50IN FLAIL MOWER ASSY, PASS-THROUGH KNIVES COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-34...
  • Page 189 50IN FLAIL MOWER ASSY, PASS-THROUGH KNIVES Continued... ITEM PART NO. QTY. DESCRIPTION 34172 FLAIL,BOOM,50,CPLT ASSY TF3003F CUTTER HEAD BONNET TF3004 FRONT SHIELD 33717 TBF50,CUTTERSHAFT,PASS THRU KNIVES TF3405 GROUND ROLLER TF3406 GROUND ROLLER TIE ROD TB1006A DEFLECTOR FLAP TB1008 FLAP RETAINING BAR TF3001 SKID SHOE TF3407...
  • Page 190 63IN FLAIL DRIVE ASSEMBLY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-36...
  • Page 191 63IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR (M350-1 3/4 GEAR) 32569 BELT GUARD TF3044 UPPER SHEAVE TF3040 LOWER SHEAVE TF3013 BUSHING 28723 BUSHING 28679B MOTOR CHANNEL PT3611A CLEVIS 40496 THREADED ROD 28702 BELT TF3620A TENSIONER SPRING 28572 SQUARE KEY 26142A...
  • Page 192 63IN FLAIL MOWER ASSEMBLY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-38...
  • Page 193 63IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06200271 FLAIL,BOOM,63,GRASS,CPLT ASSY 28659H CUTTER HEAD BONNET 28743 CUTTER SHAFT / KNIFE ASSY STANDARD GRASS ------ 28642C CUTTER SHAFT,63,STD 34011 FLAIL KNIFE MOUNTING BOLT TF1020 FLAIL KNIFE MOUNTING CLEVIS 33713 FLAIL KNIFE - STANDARD 21677...
  • Page 194 BOOM FLAIL PIVOT ASSEMBLY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-40...
  • Page 195 BOOM FLAIL PIVOT ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION TF3015 FLAIL PIVOT ASSY TB1028 PIVOT ARM ASSY TB1033 PIN CLEVIS 06537021 ROLL PIN TF3097 TF3090 TB1024 TB1027 21688 CAPSCREW 7/16” X 3 1/4” 21677 NYLOCK NUT 7/16” 21635 CAPSCREW 3/8” X 2 1/4” 21627 NYLOCK NUT 3/8”...
  • Page 196 3IN X 13-7/8 IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 06501029 CYLINDER,WELDED,3" X 13.87" 06501630 PISTON ROD ASSY 06501648 BUTT & TUBE ASSY 06501649 PISTON 34574 GLAND 34575 LOCK NUT,1"-14 UNS (TORQUE TO 315 FT.LB.) 34576 SPACER 34577 CHECK VALVE,KEPNER 06501650 ORIFICE, ZERO LEAK, 0225...
  • Page 197: In X 18In Welded Cylinder Breakdown

    3IN X 18IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501023 HYDRAULIC CYLINDER COMPLETE 06501561 06501562 TUBE WELDMENT 06501552 PISTON 06501563 CYLINDER HEAD 06501554 CLEVIS ------ 06501564 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-43...
  • Page 198 3-1/2IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501024 HYDRAULIC CYLINDER COMPLETE 06501565 06501566 TUBE WELDMENT 06501567 PISTON 06501568 CYLINDER HEAD TB3033 CLEVIS ------ 06501569 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-44...
  • Page 199: In X 20In Welded Cylinder Breakdown

    4IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501022 HYDRAULIC CYLINDER COMPLETE 06501556 06501557 TUBE WELDMENT 06501558 PISTON 06501559 CYLINDER HEAD 6T0172 CLEVIS 30172 CLEVIS (FOR EXTENDED BOOM) ------ 06501560 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON BENGAL T4 ©2014 Alamo Group Inc.
  • Page 200 5IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501020 HYDRAULIC CYLINDER COMPLETE 06501544 06501545 TUBE WELDMENT 06501546 PISTON 06501547 CYLINDER HEAD 06501548 CLEVIS ------ 06501549 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-46...
  • Page 201 NOTES COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-47...
  • Page 202 5 SPOOL ELECTRONIC VALVE - OPEN STOW,3PS ITEM PART NO. QTY. DESCRIPTION ---- 06700224 VALVE, 5SP, OS ------ 06502097 VALVE, SUB-ASSEMBLY 06502074 END PLATE 06505013 END PLATE SEAL KIT ------ BONNET 06505042 BONNET SEAL KIT COMMON BENGAL T4 ©2015 Alamo Group Inc. Parts Section 6-48...
  • Page 203 5 SPOOL ELECTRONIC VALVE - OPEN STOW,3PS Continued... ITEM PART NO. QTY. DESCRIPTION 42197 MAIN BOOM BONNET 42197 SECONDARY BOOM BONNET 42197 DECK ROLL BONNET 42197 BOOM SWIVEL BONNET 42197 DECK SHIELD BONNET 34308 INLET SECTION 06505013 INLET SECTION SEAL KIT ------ ELECTRONIC ACCUATOR 06502101...
  • Page 204 5 SPOOL ELECTRONIC VALVE - SIDE STOW ITEM PART NO. QTY. DESCRIPTION ------ 06502096 VLV,5SP,32PVG,SIDE STOW 06502074 END PLATE 06505013 END PLATE SEAL KIT ------ BONNET 06505042 BONNET SEAL KIT 42197 MAIN BOOM BONNET 42197 SECONDARY BOOM BONNET 42197 DECK ROLL BONNET 42197 BOOM SWIVEL BONNET 42197...
  • Page 205 5 SPOOL ELECTRONIC VALVE - SIDE STOW Continued... ITEM PART NO. QTY. DESCRIPTION 34308 INLET SECTION 06505013 INLET SECTION SEAL KIT ------ ELECTRONIC ACCUATOR 06502101 MAIN BOOM ELECTRONIC ACCUATOR 06502101 SECONDARY BOOM ELECTRONIC ACCUATOR 06502100 DECK ROLL ELECTRONIC ACCUATOR 06502101 BOOM SWIVEL ELECTRONIC ACCUATOR 06502099 DECK SHIELD ELECTRONIC ACCUATOR...
  • Page 206 FRONT HYDRAULIC PUMP COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-52...
  • Page 207 FRONT HYDRAULIC PUMP Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074...
  • Page 208 50IN AND 60IN ROTARY MOTOR BREAKDOWN COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-54...
  • Page 209 50IN AND 60IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TRB60 06504012 MOTOR ASSEMBLY,TRB50 22790 HOUSING, SEC 06504088 HOUSING, PEC 06504062 HOUSING, GEAR,TRB60 ------ 06504089 HOUSING, GEAR,TRB50 06504090 SET, GEAR SHAFT 06504104 CAP SCREW,TRB60 ------ 06504091 CAP SCREW,TRB50 06504078 SCREW, DRIVE...
  • Page 210 FLAIL MOTOR BREAKDOWN COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-56...
  • Page 211 FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504132 MOTOR ASSEMBLY 350 - TBF50, TBF63 06504141 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504117 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
  • Page 212: Reservoir Tank Filter Assembly

    RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-58...
  • Page 213: Pump And Grill Guard Options

    PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-59...
  • Page 214: Boom Travel Lock

    BOOM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 06510050 HYDRAULIC TRAVEL LOCK VALVE 31329 ADAPTER - STANDARD BOOM ------ 31611 ADAPTER - EXTENDED BOOM 34532 SWITCH,TRAVEL LOCK ------ MAIN BOOM CYLINDER *REFER TO BOOM ASSY ------ HOSE / FITTINGS *REFER TO BOOM HYD ASSY 06510092 COIL ,TRAVEL LOCK COMMON BENGAL T4...
  • Page 215: Manual Lift Valve Switch Box

    MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06514012 SWBX,ALUM,BLK,06510100 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 34532 SWITCH,TRVL LCK 06514014 BREAKER,10A,SWBX 6T3923 INDICTATOR LIGHT,ON,RED 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550019 DECAL,SWTCHBX,BOOM,CG 02964063 KNOB,RED 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-61...
  • Page 216 MANUAL LIFT VALVE SCHEMATIC COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-62...
  • Page 217 ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06510196 SWBX,ASSY 33811 SWITCH,MASTER/DECK FLOAT 33813 SWITCH,SFTY SHIELD 34532 SWITCH,TRVL LCK 34540 STRAIN RELIEF,3/4",BLACK,NYLON 6T3923 INDICTATOR LIGHT,ON,RED 06514006 BREAKER,15A,SWBX 06550044 DECAL,SWBX,06510047 35226 SWITCH,MOWER,COLEHERSEE 02964063 KNOB,RED 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON BENGAL T4 ©2014 Alamo Group Inc.
  • Page 218 ELECTRONIC LIFT VALVE SCHEMATIC COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-64...
  • Page 219 SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION ------ SWITCH BOX RE37651 PLUG,AUX PWR 24204 FUSE HOLDER,IN-LINE (OPTION) 6T3965 FUSE,3AMP (OPTION) 6T3934 TEMPERATURE GAUGE (OPTION) 6T3931 TEMPERATURE SENSOR (OPTION) COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-65...
  • Page 220 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI 34096 RELIEF SEAL KIT ----...
  • Page 221 BRAKE VALVE HYDRAULIC SCHEMATIC COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-67...
  • Page 222 ELECTRICAL TROUBLESHOOTING GUIDE COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-68...
  • Page 223 HYDRAULIC TROUBLESHOOTING GUIDE COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-69...
  • Page 224 TROUBLESHOOTING COMMON BENGAL T4 ©2015 Alamo Group Inc. Parts Section 6-70...
  • Page 225 TROUBLESHOOTING - CONTINUED COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-71...
  • Page 226 WHEEL WEIGHT - BENGAL 18 ITEM PART NO. QTY. DESCRIPTION 30687 500# WHEEL WEIGHT 21956 CAPSCREW,3/4" X 13",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON BENGAL T4 ©2014 Alamo Group Inc. Parts Section 6-72...
  • Page 227: Warranty Information

    All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has bee subject to misuse, neglect, accident, improper maintenance or improper operation.
  • Page 228 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.

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