Tiger JD6130M T4F TWIN FLAIL CALTRANS Mounting And Operating Instructions

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PARTS LISTING WITH

MOUNTING AND OPERATING

INSTRUCTIONS

JD6130M T4F

TWIN FLAIL

Current as of 4/16/18

Tiger Corporation

3301 N. Louise Ave.

Sioux Falls, SD 57107

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

CALTRANS

06011045

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Summary of Contents for Tiger JD6130M T4F TWIN FLAIL CALTRANS

Page 1 JD6130M T4F TWIN FLAIL CALTRANS Current as of 4/16/18 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06011045...
Page 2 TO THE OWNER / OPERA TOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
Page 5 MAINTENANCE SECTION______________________________ PARTS SECTION______________________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
Page 7 SAFETY SAFETY SECTION Side & Rear flail Safety Section 1-1...
Page 8 SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 9 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 10 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving.
Page 11 SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
Page 12 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 13 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
Page 14 SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
Page 15 SAFETY Flail Mowers are capable under adverse conditions of throwing objects DANGER! for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition;...
Page 16 SAFETY Always disconnect the main PTO Driveline from the Tractor before DANGER! performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) Do not let the Blades turn when the Mower Deck is raised for any WARNING!
Page 17 These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
Page 18 SAFETY PART NO. LOCATION 06550095 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK Side & Rear flail Safety Section 1-12...
Page 19 SAFETY PART NO. LOCATION 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC TANK 42350 MOWER DECK 33743 INSIDE OF CAB Side & Rear flail Safety Section 1-13...
Page 20 SAFETY PART NO. LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT Side & Rear flail Safety Section 1-14...
Page 21 SAFETY PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB Side & Rear flail Safety Section 1-15...
Page 22 SAFETY PART NO. LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB Side & Rear flail Safety Section 1-16...
Page 23 SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD Side & Rear flail Safety Section 1-17...
Page 24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 ROUND MANUAL CANISTER 33997 DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL AVAIL SPECIFIC PRODUCT MANUAL 33753 E M I SAFETY MANUAL 34296 FRONT ADHESIVE PAD 34297 REAR ADHESIVE PAD 6T1823 ZIP TIE 14”...
Page 25 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Page 27 JD6130M - SIDE & REAR FLAIL T4F ASSEMBLY SECTION Assembly Section 2-1...
Page 28 Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire Assembly Section instructions before attempting to mount your Tiger mower. Refer to the Parts Section of this manual for detailed illustrations to locate all parts.
Page 29 ASSEMBLY FRONT CRANKSHAFT PULLEY Tiger has found that the front crankshaft pulley used by John Deere will not allow for the installation of a front drive system. You will need to order a different pulley, washer and bolt from John Deere to allow for a front drive to be installed on your tractor.
Page 30 ASSEMBLY DRIVESHAFT AND FRONT PUMP MOUNTING Install spacer plate on tractor engine using bolts and lockwashers as shown in Parts Section. Grease sleeve section of the driveshaft and install from the side of the engine compartment. Once you have the sleeve section in place, bolt to spacer plate using bolts and lockwashers as shown in Parts Section.
Page 31 ASSEMBLY APPLICATION OF LOCTITE 2047 MOWER MAINFRAME MOUNTING BOLTS All mower mainframe mounting bolts shall be secured utilizing Loctite 2047 and torqued per the Torque Chart in the maintenance section. Shake bottle for 60 seconds before use. To prevent clogging of nozzle, do not allow tip to touch metal surfaces during application.
Page 32 ASSEMBLY MAINFRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and other hardware to secure the sides of the mainframe to the tractor casting, as shown on the tractor mount kit page in the Parts Section. DO NOT tighten at this time.
Page 33 ASSEMBLY WEATHER-PACK / METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-Pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. (ASM-C-0009) HYDRAULIC PORTS These ports are located at the rear of the tractor, under the lift valve, where the valve mounting bracket attaches to the tractor.
Page 34 Locate the plug on the tractor rear remotes for the load sense, and remove the plug. Install a 14mm adapter or elbow and run a 1/4” hose from the remotes to the Tiger valve. Refer to the Parts Section pages for an exploded diagram of the tractor remote valve hookup.
Page 35 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with integral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
Page 36 ASSEMBLY MANUAL SWITCHBOX MOUNTING The switchbox is to be secured to the operator’s side of the control handles, or valve stand. Refer to the Parts Section for assembly and components needed. (ASM-C-0053a) Assembly Section 2-10...
Page 37 ASSEMBLY REAR WINDOW DEFROSTER The rear window defroster fan is installed in the right rear corner of the tractor cab, and wired into the tractor’s electrical system. When running, the defroster will blow warm air onto the rear window. The defroster fan is controlled by an on/off switch on the unit. (ASM-JD6130M DEFROSTER rev (CT)) Assembly Section 2-11...
Page 38 BACK UP CAMERA A back up camera is installed on the Tiger valve mount stand on the rear of the tractor. The camera can be adjusted as needed. A monitor for the back up camera is installed in the cab with the Tiger mower and cooler controls.
Page 39 ASSEMBLY ANTI-VANDALISM FEATURES Locks and keys are provided for the tractor hood, fuel caps, battery and cab as protection against potential vandalism or theft. (ASM-JD6130M vandal (CT)) Assembly Section 2-13...
Page 40 ASSEMBLY DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
Page 41 ASSEMBLY MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below.
Page 42 (ASM-JD-0099) FILLING HYDRAULIC RESERVOIR Refer to the Maintenance Section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to the hydraulic pump. (ASM-C-0004hydro resrv) INSTALLING O-RING FITTINGS Installing straight, 45º...
Page 43 ASSEMBLY HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses between the swivel and main boom with the hose cover provided. Wrap the hoses between the main boom and secondary boom with the hose cover provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties.
Page 44 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operator’s safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the Safety and Operation Sections of this book. The decals are to be maintained in good condition as a reminder to the operator, and should be replaced if damaged.
Page 46 TIGER SIDE AND REAR FLAIL MOWER OPERATING INSTRUCTIONS Tiger Side and Rear flail mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. The mower is equipped with protective deflectors to pr event objects being thrown from the mower by the blades, however, no shielding is 10 0% effective.
Page 47 OPERATION 1. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 48 OPERATION 2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power, capacity and required equipment to safely operate the mower at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and could be a potential danger to the operator and passersby.
Page 49 OPERATION 2.4 Front End Weight Maintain a minimum of 20% total tractor weight on the tractor front end at all times. Front end weight is critical to maintain steering ability and to prevent the front end from rearing up. Consult your authorized tractor dealer for front weights and carriers.
Page 50 OPERATION 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.
Page 51 OPERATION 4. STARTING THE TRACTOR The operator must have a co mplete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Page 52 OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 5.1 Connecting the Rear Flail to the Tractor 1.
Page 53 OPERATION 5.2 Connecting the Side Flails to the Tractor 1. Install the Draft Beam onto the Main Frame. 2. Raise the Draft Beam to line up with the the ‘ears’ on the Side Flail and install Pins and hardware. 3. Connect the Linkage and Cylinder to the Side Flail for a Combo Lift set-up or route and connect the cable to the Side Flail if it’s a Cable Lift set-up.
Page 54 OPERATION 6. SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain.
Page 55 OPERATION Set cutting height according to procedures above for remaining two cutter sections. Make sure that all three rollers are set at the same height to ensure an even cut across the entire width of the mower. 6.2 Leveling Rear Flail Deck To facilitate a safe and efficient mowing operation, the mower should be operated parallel to the ground at all times.
Page 56 OPERATION When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensur e it is securely attached.
Page 57 OPERATION Shorten the driveline profiles as follows: • Remove the driveline from the tractor. • Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position. •...
Page 58 OPERATION DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up.
Page 59 OPERATION 8.2 Mower Pre-Operation Inspection/Service Before each mower use, a complete inspection and service is required to ensure the mower is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the mower is ready for operation, conduct the following. OPS-R-0007 All Safety Shields, Guards and Safety devices including (but not limited to) - th e Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good...
Page 60 OPERATION • Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately. • Ensure the rollers are in good condition and rotate freely. • Ensure the driveline integral shield is in good condition and rotate freely. •...
Page 61 OPERATION • Inspect cutter knives and knife pins for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn, and missing knives as complete sets to maintain cuttershaft balance. • Remove any grass or other debris which may be wrapped around the cuttershafts.
Page 62 OPERATION Flail Mower PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 63 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 64 OPERATION 9. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set f or safe transport.
Page 65 OPERATION 9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensur e the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
Page 66 OPERATION Using the tractor 3-point hitch control lever, raise the mower off the ground about 6”, or just hig h enough to clear any ground obstacles. When raising the mower, make sure all connection points are securely attached and at le ast 1” clearance is maintained between the driveline and the deck.
Page 67 OPERATION 9.4 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possibl e that th e main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).
Page 68 OPERATION Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the pos sibility of ov er-collapse of the driveline and resulting damage. If the gradient is so steep that such an ap proach increases the possibility of a tractor roll-over, select an alternate crossing path.
Page 69 OPERATION Many varied objects, such as wire, cable, rope, or chains, can b ecome entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
Page 70 OPERATION Flail Mowers are capable under adverse conditions of thro wing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...
Page 71 OPERATION 10.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type , and dens ity of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph(3-8 kph). Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut.
Page 72 OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower.
Page 73 OPERATION 10.6 Shutting Down the Implement To shut down th e implement, first bring the tractor to a complete stop. Then slow down the implement by reducing the engine speed before disengaging the PTO. Wait for all motion to stop before proceeding to drive or shut down the tractor.
Page 74 OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) Never stand or allow another person to st and between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3-point hitch.
Page 75 OPERATION 12. MOWER STORAGE It is recommended that the mower be stored with the center section and both side mowers fully lowered to ground level. If the mower is stored with the side mowers in the raised position, select a level area and engage travel locks and travel lock pins to prevent the side mowers from falling BEFORE disconnecting the rear mower.
Page 76 OPERATION 13. TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tr actor and implement and the pos sibility of accidents are not lef t behind when you finish working in an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations.
Page 77 OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Lo cking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when carrying equipment at road speeds.
Page 78 OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is inst alled in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) The SMV (Slow-Moving Vehicle) emblem is universal symbol used to ale rt drivers of the...
Page 79 OPERATION Reduce speed before turning or applying the brakes. Ensure that both br ake pedals are locked tog ether when operating on public roads. OPS-U- 0023 13.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit.
Page 82 Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficient service has guaranteed the customer satisfaction for many years.
Page 83 MAINTENANCE Always disconnect the wire le ads from the mower pump solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. T ractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.
Page 84 MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add if required per fluid recommendations Rear Flail Drive (if applicable) Lubricate Grease as instructed in Bearing Flange and detailed maintenance section Shaft Coupler Cutter Shaft Lubricate Grease as instructed in detailed maintenance section Ground Roller Bearings Lubricate Grease as instructed in...
Page 85 MAINTENANCE YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter Change (10 micron filter) In-Line HP Filter Change Change when indicated by restriction indicator. (10 micron filter) Hydraulic Tank Breather Change Side and Rear Flail Maintenance Section 4-5 ©2014 Alamo Group Inc.
Page 86 MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY 1. Loose Bolts 1. Check all bolts and tighten to Vibration recommended torque specs. 2. Cutter assembly 2a. Check for damaged blades, disc Unbalanced or cuttershaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly 1.
Page 87 MAINTENANCE 5c. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block. Check block and spool for contaminants and scratches. Clean parts or replace if scratched. Oil Temperature rises1. Belts 1. Low oil level Bring oil to proper level.
Page 88 MAINTENANCE These are intended to be ge neral specifications. See tractor operator’s or service manual for exact specifications for your unit. LUBRICATION RECOMMENDATIONS Description Application General Specification Recommended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid® Mower Hydraulics Reservoir Cold Temperatures 0° F ISO 46 Anti-Wear/ Mobil DTE®...
Page 90 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut OFF, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face o ver opening when removing breather.
Page 91 MAINTENANCE REPLACING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Ensure that the system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element to be installed matches the element p/n on the filter model tag. (Example: V3.0510-06 (world line 100, HD049 model).
Page 92 MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the g rease zerks on the ends of th e upper and lower sheave pins. Mnt-R-0018 Inject Lithium- Complex Extreme Pressure grease conforming to NLGI2-ISO 320 s pecifications into each pin until it protrudes from the ends.
Page 93 MAINTENANCE With the cutter head lowered, locate the gr ease zerks on the lin kage and pivot bo sses. Inject Lithium- Complex Extreme Pressure grease conforming to NLG12-ISO 320 spec ifications until it pr otrudes from the ends. With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins.
Page 94 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown.
Page 95 MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket locknuts. Loosen the adjustment rod locknut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting h eight decal. Whe n cutting height has been achieved, tighten the ground roller bracket locknuts and the adjustment rod locknut securely.
Page 96 MAINTENANCE GREASING CUTTER SHAFT-FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s). These are located on the bearing cover. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming NLGI2-ISO specifications. This is to be done with a st andard grease gun daily or at 8 hour intervals.
Page 97 MAINTENANCE IDLER TENSION Locate the idler tensioning rod for each flail. Loosen the locking nut. Turn the adjusting nut until the washer between the spring and nuts are flush with the spring housing or g uide. Tighten locking nut securely. For standard cut on side flail a djust until the spring washer is flush with the top of the spring housing.
Page 98 MAINTENANCE ROSTA TENSIONER STANDARD DUTY REAR FLAILS Remove the shield guard over the belt shield. Next, remove the belt shield that covers the tensioner, belt and sheaves. BELT SHIELD SHIELD GUARD Place a straight edge over both sheaves and measure the belt tension (See TENSIONER MEASUREMENT PROCEDURE).
Page 99 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE Measure the Belt Span (SEE SKETCH). Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. Set the Small “O” Ring on the Deflection Force Scale to Zero. Place the tension gauge squarely on the belt at the center of the belt span. Apply a force on the plunger perpendicular to the belt span until the bottom of the Large “O”...
Page 100 MAINTENANCE REVERSING MOWER ROTATION OF SIDE FLAIL MOWERS To reverse the rotation of the side and hydraulically driven Heavy Duty rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No. TF4345 is used in reverse rotation.
Page 101 MAINTENANCE REVERSING MOWER ROTATION OF SD REAR FLAIL MOWERS Remove the shield guard and belt shield . Ne xt, remove the Rosta stop and loosen the Rosta Tensioner (CAUTION: the Rosta Tensioner is under belt pressure. Sudden release of this pressure may cause serious injury).
Page 102 MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not leak not.
Page 103 MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
Page 104 MAINTENANCE Blade Pins and D-Ring Inspection Inspect Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 105 MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
Page 106 MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or •...
Page 107 MAINTENANCE DO NOT re-use the locking hex nuts for mounting the knives. If hex nut becomes loose, or required removal for knife replacement or any other reason, it must be discarded and replaced with a new nut. 63” BOOM FLAIL KNIFE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set.
Page 108 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut OFF, and cold, (at ambient temperature). Remove the fluid level plug located on the side of the gear box.
Page 110 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are oriented as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guar d on the non -drive side first.
Page 112 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operator’s manual. _______ Pump Drive Shaft: Check for end play in driveshaft / coupler and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 113 JD6130M TWIN FLAIL PARTS SECTION...
Page 114 PART NAME INDEX PARTS ORDERING GUIDE ..................................3 TRACTOR MOUNT KIT....................................4 TRACTOR MOUNT KIT - HYDRAULICS..............................6 CABLE (MANUAL) LIFT VALVE - 2 SPOOL............................8 2 SPOOL CABLE CONTROL STAND..............................10 BERM DRAFT BEAM....................................12 BERM DRAFT BEAM - HYDRAULICS..............................14 NOTES.........................................
Page 117 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 06300383 MAINFRAME MOUNT, JD6110M T4F 06300398 MAINFRAME, FSF, JD6110M, BERM 06402946 RISER, LH 33880 FLATWASHER, 3/4" GR8, SAE 06530237 CAPSCREW, 3/4" X 2-1/4" NC, GR8 06531008 HEX NUT, 3/4" NC GR8 31731 CAPSCREW, 20MM X 50MM (2.5 PITCH) 06510083...
Page 118 TRACTOR MOUNT KIT - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 06300398 MAINFRAME, TSF, JD6110M, BERM 06510083 BRAKE VALVE, SOL, 3000PSI 33695 TANK, RES, BUMPER 21627 NYLOCK NUT, 3/8" NC 06505067 SIGHT GAGE 23152 PUMP, P350-1-3/4 GEAR 34993 MOUNT, PUMP, JD,U DRIVE 06505044 FILTER, ASSY, IN-TANK, CPLT, SAE10, MP 06505077...
Page 119 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 33555 NIPPLE, MALE, LONG, 1MOR X 1MJ 34064 ADAPTER, 1-1/4MOR X 1MJ TF4888 STREET ELBOW, 1/8" 06503200 ELBOW, 16MJ X 16FJX, BT90 6T0649 FILTER GAUGE 06500775 HOSE, 1-1/2" X 29" 06500987 HOSE, 1"...
Page 121 CABLE (MANUAL) LIFT VALVE - 2 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 06340063 VALVE MOUNTING PLATE 06502042 VALVE, 2SPL HSC, TSF, CMB, LS 06505100 CABLE CONTROL, 108" 6T4411 CLEVIS, CABLE CONTROL, 108" 21500 HEX NUT, 1/4" NF 6T3017 ROLLPIN 32678 ADAPTER, 5/8"MOR X 1/2"FORB 33382...
Page 123 2 SPOOL CABLE CONTROL STAND Continued... ITEM PART NO. QTY. DESCRIPTION 23865B CABLE CONTROL MOUNT STAND 6T1251 CABLE CONTROL BOX 34496 BRACKET, SWITCHBOX 06510102 SWITCHBOX 6T3951 SCREW, MACHINE, 8/32 X 1/2 32360 LOCKWASHER #8 30750A BRACKET, CABLE CONTROL 33534 CAPSCREW, 10MM X 20MM 1.5P 32691 LOCKWASHER 10MM 21544...
Page 125 BERM DRAFT BEAM Continued... ITEM PART NO. QTY. DESCRIPTION 06300398 MAINFRAME, TSF, JD6110M, BERM 06350019 DRAFT BEAM, BERM 06320298 BONNET, 75 XD, RH, BERM 06420203 PIN, 1.50 X 6.19 W/.47 PULL TF4514A PIN, SWIVEL, 1-1/2" X 4-1/2" (CAPPED) 21688 CAPSCREW, 7/16 X 3-1/4, NC 21677 NYLOCK NUT, 7/16"...
Page 126 BERM DRAFT BEAM - HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 30481 CYLINDER 3" X 8" 610150 CYLINDER 3" X 18" 6T1051R CYLINDER 3" X 10" RTRY TOP PORT 33271 ADAPTER, 1/2" X 3/8" 34128 TEE, BRANCH, 3/8"MJ X 3/8"FJX X 3/8"MJ 32810 ELBOW, 1/2"...
Page 129 COOLER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510350 COOLER,FRONT MNT 06510029 FAN ASSY, ONLY 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016 FLATWASHER,3/8...
Page 130 96IN PTO SIDE SHIFT REAR FLAIL ITEM PART NO. QTY. DESCRIPTION 06420170 PIN,2.5" X 68.88",TRFS _ _ _ _ _ _ BONNET* REFER TO CUTTER ASSEMBLY 21742 CAPSCREW,1/2" X 4 1/2", NC 06412227 BRKT,TRFS96,SD,GRBX 28950 GEAR BOX TF1120 PIN,1.13" X 4.27",CAP JD6130 TWIN FLAIL ©2017 Alamo Group Inc.
Page 131 96IN PTO SIDE SHIFT REAR FLAIL Continued... ITEM PART NO. QTY. DESCRIPTION TF1143 PIN,LYNCH 06520522 BEARING,2.75" X 2.5" X 2.0",GSM TB3010 BUSHING 6T3207 GREASE ZERK,1/4" 06537021 ROLLPIN,5MM X 50MM TB1033 PIN,1.00" X 3.00" TB1036 PIN,1.00X4.69,WØ.47",TAPER,SHLD 27507 CAPSCREW,8MM X 15MM(1.25 PITCH) 34948 FLATWASHER,8MM 06520414...
Page 132 96IN PTO SIDE SHIFT REAR FLAIL BREAKDOWN ITEM PART NO. QTY. DESCRIPTION 06320210 BONNET,96",HD SIDE SHIFT 21732 CAPSCREW,1/2" X 1-3/4",NC 21990 LOCKWASHER,1/2" TF4335 ROD,GROUND ROLLER ADJ,LF JD6130 TWIN FLAIL ©2017 Alamo Group Inc. Parts Section -20...
Page 133 96IN PTO SIDE SHIFT REAR FLAIL BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 21725 HEX NUT,1/2",NC 21632 CAPSCREW,3/8" X 1-1/2",NC 22016 FLATWASHER,3/8" TF1606 BAR,FLAP,TSF/TRF,96" TF1605 FLAP,DEFLECTOR,TSF/TRF,96" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER,3/8" 6T2615 WASHER,FENDER,3/8" TF4334 ROD,GROUND ROLLER ADJ,RT 21731 CAPSCREW, 1/2" X 1-1/2",NC TF1040 GUARD,CUTTERSHAFT 21399...
Page 135 SIDE FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ BONNET *REFER TO FLAIL PARTS 06504132 MOTOR,TSF TF3040 SHEAVE,6.3 TF3011 BUSHING,QD,SK,2-3/16" TF3013 BUSHING,QD,SK 1-1/4" TF4346 IDLER ARM (STANDARD ROTATION) ------ TF4345 IDLER ARM (REVERSE ROTATION - NOT SHOWN) TF3620A SPRING,TENSIONER 22018 FLATWASHER,1/2",WIDE...
Page 136 75IN SIDE FLAIL - STANDARD ROTATION ITEM PART NO. QTY. DESCRIPTION 21499A BONNET,75,HD,T3F,RT TF1402A BAFFLE,FLAIL,75HD,STD ROT ------ TF1002A CUTSHFT ASSY,75HD,STD KNIVES 21677 NYLOCK NUT,7/16 NC JD6130 TWIN FLAIL ©2017 Alamo Group Inc. Parts Section -24...
Page 137 75IN SIDE FLAIL - STANDARD ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION 33714 KNIFE,FLAIL,STANDARD 34011 CAPSCREW,7/16X3 7/16,NC GR8 TF1002 CUTTERSHAFT,75,HD TF1020 KNIFE MTG CLEVIS,FLAIL 28738 GROUND ROLLER,75 TF1045B STUB SHAFT,GROUND ROLLER 6T2330 CAPSCREW,SKT HD,7/16X1-1/2NC TF1018 BEARING,FLANGE,2-3/16 ------ 06200347 STRING GUARD,KIT,HD(ITEMS 12,13,15) 31204 STRING GUARD, HD 06530217...
Page 138 75IN SIDE FLAIL - REVERSE ROTATION ITEM PART NO. QTY. DESCRIPTION 21499A BONNET,75,HD,T3F,RT ------ TF1002A CUTSHFT ASSY,75HD,STD KNIVE 21677 NYLOCK NUT,7/16 NC 33714 KNIFE,FLAIL,STANDARD 34011 CAPSCREW,7/16X3 7/16,NC GR8 TF1002 CUTTERSHAFT,75,HD TF1020 KNIFE MTG CLEVIS,FLAIL 28738 GROUND ROLLER,75 TF1045B STUB SHAFT,GROUND ROLLER 6T2330 CAPSCREW,SKT HD,7/16X1-1/2NC JD6130 TWIN FLAIL...
Page 139 75IN SIDE FLAIL - REVERSE ROTATION Continued... ITEM PART NO. QTY. DESCRIPTION TF1018 BEARING,FLANGE,2-3/16 ------ 06200347 STRING GUARD,KIT,HD(ITEMS 12,13,15) 31204 STRING GUARD, HD 06530217 CAPSCREW,1/2 X 2,NC,L9 TF1019F KNIFE,FLAIL (SMOOTH CUT) 06533006 FLATWASHER,1/2,SAE,L9 06520028 BEARING,FLANGE,1 3/8,GRNDRLR 06520029 O-RING,2 3/4X3/32,AS568A-148 06520027 CAP,BEARING,GRNDRLR TF4333A GROUND ROLLER ADJ,BRKT...
Page 140 POLYCARBONATE SAFETY WINDOWS ITEM PART NO. QTY. DESCRIPTION 31965 TRIM SEAL,3/8" CLIP X 3/4"OD (FEET) 27508 CAPSCREW,8MM X 20MM,1.25P 22015 FLATWASHER,5/16" 21581 CAPSCREW,5/16" X 1-1/4",NC 06490005 POLYCARB,FRMD,DOOR,RH 06490027 POLYCARB,FRMD,REAR,RH 06520040 BRKT,JD,POLY,RETAIN 6T2619 LOCKWASHER,8MM 21577 NYLOCK NUT,5/16",NC 06490054 POLYCARB, JD6110-145, REAR JD6130 TWIN FLAIL ©2017 Alamo Group Inc.
Page 143 3 X 8 HYDRAULIC CYLINDER BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 30481 CYLINDER 3" X 8" 6T0167 CYLINDER BUTT 6T0170 CYLINDER GLAND 6T0178 CLEVIS END 23870 CYLINDER TUBE 23869 PISTON ROD 6T0173 PISTON 6T0179 LOCKNUT 23871 TIE ROD ASY 06501579 SEAL KIT ------...
Page 144 3 X 10 HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501021 HYDRAULIC CYLINDER COMPLETE 06501550 06501551 TUBE WELDMENT 06501552 PISTON 06501553 CYLINDER HEAD 06501554 CLEVIS ------ 06501555 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) JD6130 TWIN FLAIL ©2017 Alamo Group Inc. Parts Section -31...
Page 145 3 X 18 HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501023 HYDRAULIC CYLINDER COMPLETE 06501561 06501562 TUBE WELDMENT 06501552 PISTON 06501563 CYLINDER HEAD 06501554 CLEVIS ------ 06501564 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) JD6130 TWIN FLAIL ©2017 Alamo Group Inc. Parts Section -32...
Page 147 CABLE (MANUAL) LIFT VALVE BREAKDOWN-06502042 Continued... ITEM PART NO. QTY. DESCRIPTION 31595 INLET END COVER 31594 END COVER, LOAD SENSE 31600 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) 31600 VALVE SECTION (DOUBLE ACTING, DETENT FLOAT) (REMOVE SHUTTLE DISC) 06503067 RELIEF PLUG 31861 RELIEF VALVE, 360 PSI 06503068...
Page 149 FRONT HYDRAULIC PUMP BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP...
Page 151 FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504132 MOTOR ASSEMBLY 350 - TSF 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN...
Page 153 WARRANTY SECTION Warranty Section 7-1...
Page 155 All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
Page 156 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
Page 157 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

Tiger JD6130M T4F TWIN FLAIL CALTRANS Mounting And Operating Instructions

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