ABH 6100 Series Installation Retrofit

6100 SERIES INSTALLATION RETROFIT FOR 161 PREP
(NO ADDITIONAL THRU BOLTS REQUIRED)
NOTES
1. TRIM CAN BE MOUNTED UP, DOWN, HORIZONTALLY OR VERTICALLY.
2. USES STANDARD 161 DOOR PREP.
3. VISION LITE MUST BE AT LEAST 6" FROM CENTERLINE OF TRIM.
SQUARE
-OR-
ROUND
COVER
13
CAM SHAFT
STAKING SCREW HOLE
11
NOTE:
BEFORE MOUNTING PUSH AND PULL
HANDLES, CAM PIN MUST BE ROTATED
TOWARDS SIDE INDICATED BY ARROW
STAMPED ON THE BASE.
DETAIL "A"
INSTALLATION INSTRUCTIONS:
1. Door to be machined for standard 161 prep.
2. Install latch (Item 12) using either #8 FHWS (Item 11) or 8-32 FHMS (Item 2) depending on door material type.
3.
on pull side of door and slide the cam shaft through the latch cam on the latch.
4. On the push side of the door, assemble the push side adapter plate (Item 6) to the sex bolts on the pull side handle assembly using
(2) 10-32 FHMS (Item 5). Test pull handle for free movement of the latch bolt before installing push side handle assembly. If latch
bolt does not extend or retract freely because of any type of binding, loosen screws (Item 5) to align adjustment of base assemblies
and retighten screws one at a time while checking for proper latch retraction.
5.
(Item 4) onto the push side adapter plate (Item 6) using (4) #10 star washers (Item 10) and (4) 10-32 pan head MS (Item 3) and
engage push cam onto the pull side cam shaft.
6. Test both handles for free movement of the latch bolt before tightening all screws. If latch bolt does not extend or retract freely
because of any type of binding, loosen screws (Item 5) to align adjustment of base assemblies and retighten screws one at a time
while checking for proper latch retraction.
7. To prevent the handle assemblies from possible twisting, which in turn can cause binding, determine which staking screw hole will
be used for the push and the pull side handle assemblies (the staking screw installs on the staking screw hole location opposite the
direction the handle is mounted). Install (1) staking screw on each side using #12 PHSMS (Item 13).
8. Install covers (Item 1) using 8-32 FHMS (Item 2).
PATENT No. 6,196,599 & 5,730,478
1
2
3
10
4
5
12
LATCH CAM
2
O www.abhmfg.com
R
E-mail: abhinfo@abhmfg.com
Architectural Builders Hardware Mfg., Inc.
1222 Ardmore Ave., Itasca, IL 60143
630.875.9900; FAX 800.9FAXABH (932.9224)
**
6
7
CAM SHAFT
ALL PREP MOUNTING HOLES
TO BE STRAIGHT & PARALLEL
TO ONE ANOTHER, THIS WILL
HELP PREVENT ANY BINDING
OF MECHANICAL PARTS.
* *
HANDLES HANDLES
UP
QTY
ITEM PART DESCRIPTION
1
2
COVER
2
6 8-32 x 3/8" FHMS
3 8
10-32 x 1/4" PAN HD. M.S.
4 1
PUSH SIDE HANDLE ASSY
5
2 10-32 x 1/2" OR 3/4" FHMS
6
1
PUSH SIDE ADAPTER PLATE
7 1
PULL SIDE ADAPTER PLATE
8 2
10-32 SEX BOLT
9
1
PULL SIDE HANDLE ASSY
10
8
#10 STAR WASHER
11 2
#8 x 3/4" FHWS
12 1
BACKSET LATCH
13
2
#12 x 1/2" PHSMS STAKING SCREWS
8
9
STAKING SCREW HOLE
13
10
3
PUSH PULL
PULL PUSH HANDLES
HORIZONTAL
HANDLES
WITH 7"
DOWN MIXED
BACKSET
c 2017 ABH Mfg., Inc.
printed in USA
U
C US
L
R
CLASSIFIED
1
2
HANDLES
HORIZONTAL
WITH 5" OR 7"
BACKSET
6100-1-10.DWG
6100
PAGE 1 OF 3
REVISED 05-19-17