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SteelMax Torch Runner Operator's Manual

Cutting carriage
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The tools of innovation.
OPERATOR'S MANUAL
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CUTTING CARRIAGE
15335 E. Fremont Drive, Centennial, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax Torch Runner

  • Page 1 The tools of innovation. OPERATOR’S MANUAL CUTTING CARRIAGE 15335 E. Fremont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................3 1.4. Dimensions ........................ 5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Preparing ........................9 3.2.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The Torch Runner (HS) is a cutting carriage designed to cut steel by using oxy-fuel torches with the handle diameter of 35 mm (1.38’’) or plasma torches with the handle diameter of 28–35 mm (1.10–1.38’’). The carriage travels horizontally on the workpiece or track tilted up to 10°.
  • Page 4 1 unit 10 3 mm hex wrench 1 unit 1 unit 11 4 mm hex wrench 1 unit 1 unit 12 5 mm hex wrench 1 unit 1 unit – Operator’s Manual 1 unit 1 unit Torch Runner (HS) Operator’s Manual...

  • Page 5: Dimensions

    Torch Runner (HS) 1.4. Dimensions 512 mm (20.2’’) Torch Runner (HS) Operator’s Manual...

  • Page 6: Design

    1.5. Design LED display Speed adjustment knob Travel direction switch (Forward / O / Backward) 540 mm (21.3’’) rack Rack locking levers Rack position knob Power switch 1.3 kg (2.9 lbs) counterweight Clutch Carrying handle Torch Runner (HS) Operator’s Manual...

  • Page 7: Safety Precautions

    21. Before every use, inspect the carriage to ensure it is not damaged. Check whether any part is cracked or improperly fitted. Make sure to maintain proper conditions that may affect the operation of the carriage. Torch Runner (HS) Operator’s Manual...
  • Page 8 26. Never leave the carriage unattended during work. 27. Remove from the worksite and store in a secure and dry place when not in use. Torch Runner (HS) Operator’s Manual...

  • Page 9: Startup And Operation

    Torch vertical position adjustment knob Adjusting screws Handle securing the torch angle Fixing screws Fig. 1. Design of the precise machine torch holder for oxy-fuel cutting (a) and of the precise torch holder for plasma cutting (b) Torch Runner (HS) Operator’s Manual...

  • Page 10: Operating

    After the work is finished, use the power switch to turn off the power and unplug the carriage from the power source. Clean the teeth of the rack once a week. Torch Runner (HS) Operator’s Manual...

  • Page 11: Changing The Unit Of Speed

    Use the 2.5 mm hex wrench to loosen the fixing screws to access the back side of the control panel. inch Place the jumper cap in the position matching to the required unit. Fig. 2. Changing the unit of speed Torch Runner (HS) Operator’s Manual...

  • Page 12: Troubleshooting

    Adjust the arrangement of the cables exceeded) that promptly stops the that block the travel and remove any carriage. other elements that block the carriage or its wheels. If this message still appears, contact service center for inspection and repair. Torch Runner (HS) Operator’s Manual...

  • Page 13: Maintenance

    2. Clean the torch nozzle. Replace if damaged. Monthly: 1. Check whether the knob and switches work as intended. Replace if loose or damaged. 2. Inspect cables, cords, and hoses. Replace if damaged. 3. Tighten screws if loose. Torch Runner (HS) Operator’s Manual...

  • Page 14: Accessories

    1800 mm (70.9’’) and the V-groove centerline is 152 mm (6’’). To connect two rails, use the 4 mm hex wrench, connecting plate, M5x6 screws, and 5.3 mm washers as shown in the figure below. Part number: TRO-0475-13-00-00-0 Torch Runner (HS) Operator’s Manual...

  • Page 15: 1000 Mm (39'') Rack

    Install in reverse order. Position the rack teeth sideways to engage them with the gear of the knob. Note that using the 1000 mm (39’’) rack may also require the roller support or 2.6 kg counterweight to balance the carriage. Torch Runner (HS) Operator’s Manual...

  • Page 16: Kg (5.7 Lbs) Counterweight

    Provides balance when using the 1000 mm (39’’) rack or a heavier torch. Part number: PDT-0475-26-00-00-0 To install, loosen the handle of the torch holder and remove the holder. Then, place the support onto the rack, secure with the handle, and reinstall the holder. Torch Runner (HS) Operator’s Manual...

  • Page 17: Cable Anchor

    5 mm hex wrench and two M6x30 screws. Part number: PDT-0475-34-00-00-0 5.6. Torch holders 5.6.1. Standard torch holder Designed for torches with the handle diameter of 28–35 mm (1.10–1.38’’) and allows rough adjustment of the torch angle. Part number: UCW-0475-28-00-00-0 Torch Runner (HS) Operator’s Manual...
  • Page 18 Designed for torches with the handle diameter of 35 mm (1.38’’) equipped with a rack. The holder allows adjustment of the vertical position of the torch by using the knob and rough adjustment of the angle. Part number: UCW-0475-29-00-00-1 Torch Runner (HS) Operator’s Manual...

  • Page 19: Slide Rack Holder

    It allows adjustment of the vertical position of the torch by using the knob and precise adjustment of the angle. Part number: UCW-0475-42-00-00-1 5.7. Slide rack holder Designed to be combined with torch holders, which enables use of a second torch independently of the standard torch. Part number: UCW-0475-15-00-00-1 Bracket Torch Runner (HS) Operator’s Manual...
  • Page 20 Remove the counterweight or holder in use, and then place the combined holder onto the rack. Next, rotate the knob to set the combined holder in the required position along the rack. Torch Runner (HS) Operator’s Manual...

  • Page 21: Circle Cutting Attachments

    Next, use the 4 mm hex wrench to fix the arm to the side wall with two M5x16 screws. Set the pilot pin above the center of the circle and turn on the magnet with the magnet lever. Part number: CYR-0475-22-00-00-0 Magnet lever Bracket Pilot pin Torch Runner (HS) Operator’s Manual...
  • Page 22 M6x30 screws. Place the tip of the pilot pin in the center of the circle and lock the levers of the clamping blocks. Part number: CYR-0475-83-00-00-0 Torch Runner (HS) Operator’s Manual...

  • Page 23: Left And Right Heat Protection Shield

    3 mm hex wrench, slide the shield under the heads of the screws according to the direction of the arrow, and then tighten the screws. Screws for fixing the bottom shield Part number: OSL-0475-53-00-00-0 Torch Runner (HS) Operator’s Manual...

  • Page 24: Magnetic Units

    720 N. Part number: ZSP-0475-44-00-00-0 Tighten the unit to the track with the 4 mm hex wrench and two M6x12 screws. To clamp the unit to the surface, set the levers to ‘I’. Torch Runner (HS) Operator’s Manual...

  • Page 25: Vacuum Track System

    5.12. Vacuum track system Dedicated to fixing the track to non-ferromagnetic surfaces. Part number (vacuum pump with safety reservoir): AGR-0541-24-10-00-0 (115 V US) AGR-0541-24-20-00-0 (230 V CEE) Other parts of the system are described in a separate manual. Torch Runner (HS) Operator’s Manual...

  • Page 26: Gas Manifold (For Oxy-Fuel Cutting)

    1/4’’ RH 3/8’’ LH 1/4’’ RH 3/8’’ LH 1/4’’ RH 2/2 manifold with cut-off valve 3/8’’ LH (metric): 1/4’’ RH RZD-0475-65-00-00-0 3/3 manifold with cut-off valve 2/3 manifold with cut-off valve (metric): (metric): RZD-0475-72-00-00-0 RZD-0475-66-00-00-0 Torch Runner (HS) Operator’s Manual...
  • Page 27 3/3 manifold with cut-off valve 2/3 manifold with cut-off valve RZD-0475-70-00-00-0 (imperial): (imperial): RZD-0475-71-00-00-0 RZD-0475-69-00-00-0 To install, place the manifold into the slot and tighten with the 4 mm hex wrench and the M5x45 screw. Torch Runner (HS) Operator’s Manual...

  • Page 28: Gas Manifold Bracket (For Oxy-Fuel Cutting)

    5 mm hex wrench and M6x30 screws to tighten the bracket between the cable anchor and the side wall. Part number: PDT-0475-87-00-00-0 Torch Runner (HS) Operator’s Manual...

  • Page 29: Arc Ignition Set (For Plasma Cutting)

    Cutting circuit Torch Runner (HS) Operator’s Manual...

  • Page 30: 5-230 V Wiring Diagram

    Torch Runner (HS) 6. 115–230 V WIRING DIAGRAM Torch Runner (HS) Operator’s Manual...

  • Page 31: 5-230 V Hs Wiring Diagram

    Torch Runner (HS) 7. 115–230 V HS WIRING DIAGRAM Torch Runner (HS) Operator’s Manual...

  • Page 32: 5-230 V Exploded Views And Parts List

    POWER CORD 120V (USA) PWD-0466-23-00-00-0 POWER CORD 120V (UK type G) POWER CORD 3x1.5 – WITHOUT PLUG PWD-0466-24-00-00-0 KLC-000005 2.5 MM HEX WRENCH KLC-000006 3 MM HEX WRENCH KLC-000007 4 MM HEX WRENCH KLC-000008 5 MM HEX WRENCH Torch Runner (HS) Operator’s Manual...
  • Page 33 Torch Runner (HS) Torch Runner (HS) Operator’s Manual...
  • Page 34 SLEEVE M3x10 WKR-000335 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x10 WKR-000050 HEX SOCKET SET SCREW WITH FLAT POINT M6x12 WKR-000339 SELF-TAPPING SCREW M3x6 WKR-000166 COUNTERSUNK HEAD SCREW M4x16 WKR-000398 HEX SOCKET COUNTERSUNK HEAD SCREW M3x8 Torch Runner (HS) Operator’s Manual...
  • Page 35 WLK-0475-29-04-00-0 GEAR SHAFT NKR-000087 NUT M10 SHORT PDK-000194 WASHER 10x22x1 RKJ-000043 HANDLEVER M6-25 SPR-000053 DISC SPRING 10.2x20x0.5 SPR-000010 DISC SPRING 6.2x12.5x0.6 SRB-000118 HEX SOCKET HEAD CAP SCREW M6x30 PKT-000039 KNOB D50xM10 * not shown in the drawing Torch Runner (HS) Operator’s Manual...

  • Page 36: 5-230 V Hs Exploded Views And Parts List

    START-STOP ARC IGNITION CABLE 6.5 M (20 FT) PDT-0475-34-00-00-0 CABLE ANCHOR DCS-0475-25-00-00-0 TORCH CLAMP KST-0475-34-02-00-0 CLAMPING BLOCK NKR-000077 KNURLED NUT M5 RKJ-000043 HANDLEVER M6-25 SRB-000118 HEX SOCKET HEAD CAP SCREW M6x30 KST-0466-43-04-00-0 DOUBLE CLAMPING BLOCK WLK-0475-26-03-00-0 Torch Runner (HS) Operator’s Manual...
  • Page 37 Torch Runner (HS) 59 9 Torch Runner (HS) Operator’s Manual...
  • Page 38 HEX SOCKET COUNTERSUNK HEAD SCREW M6x12 SRB-000083 HEX SOCKET HEAD CAP SCREW M5x16 WKR-000050 HEX SOCKET SET SCREW WITH FLAT POINT M6x12 WKR-000339 SELF-TAPPING SCREW M3x6 WKR-000166 COUNTERSUNK HEAD SCREW M4x16 WKR-000398 HEX SOCKET COUNTERSUNK HEAD SCREW M3x8 Torch Runner (HS) Operator’s Manual...
  • Page 39 NKR-000077 KNURLED NUT M5 RKJ-000043 HANDLEVER M6-25 SPR-0256-00-07-00-0 CLUTCH SPRING TLJ-0475-16-06-00-0 SLEEVE WKR-000047 HEX SOCKET SET SCREW WITH FLAT POINT M5x5 WKR-000167 COUNTERSUNK HEAD SCREW M4x25 DCS-0475-25-00-00-0 TORCH CLAMP * not shown in the drawing Torch Runner (HS) Operator’s Manual...

  • Page 40: Declaration Of Conformity

    EC Declaration of Conformity PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland declare with full responsibility that: TORCH RUNNER (HS) CUTTING CARRIAGE is manufactured in accordance with the following standards: • EN 50144-1 • EN 60974-10 and satisfies safety regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC.

  • Page 41: Quality Certificate

    Torch Runner (HS) 11. QUALITY CERTIFICATE Machine control card TORCH RUNNER (HS) CUTTING CARRIAGE □ 115–230 V □ 115–230 V HS Serial number ..............Electric test Type of test Result Name of tester Insulation electrical strength test ........(1000 V, 50 Hz) Date Ω...

  • Page 42: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the Torch Runner (HS) Cutting Carriage to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale. This warranty does not cover damage or wear that arise from misuse, accident, tempering or any other causes not related to defects in workmanship or material.

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