Related Manuals for SteelMax BM-25
Summary of Contents for SteelMax BM-25
- Page 1 The tools of innovation. OPERATOR’S MANUAL BEVELING MACHINE BM-25 801 W. Mineral Ave. Suite 103 Littleton, CO 80120 1– 303-690-9146, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ........................3 1.2. Technical data ......................3 1.3. Dimensions ........................4 1.4. Equipment included ...................... 5 1.5. Design .......................... 6 2. SAFETY PRECAUTIONS ....................7 3. SYMBOLS ........................... 9 4. STARTUP AND OPERATION ................... 10 4.1. -
Page 3: General Information
1. GENERAL INFORMATION 1.1. Application The BM-25 is a beveling machine designed to bevel plates made of non-alloy steel. It allows beveling at angles from 0° to 90° and has maximum bevel width of 25 mm, however, the recommended range is from 15° to 75°. -
Page 4: Dimensions
BM-25 1.3. Dimensions 31.6” (803 mm) (6.7”) 170 mm BM-25 Operator’s Manual... -
Page 5: Equipment Included
5 Grease 1 unit 6 Drift 1 unit 7 Combination wrench 22 mm 1 unit 8 Hex wrench 4 mm 1 unit 9 10 mm hex wrench 1 unit 10 Cutting inserts 5 units Operator’s Manual 1 unit BM-25 Operator’s Manual... -
Page 6: Design
BM-25 1.5. Design Switch lock Speed knob Handle Air vents Bevel depth knob Clamping lever Chip guard Vertical guide roller Horizontal guide roller Handle Guide unit Power switch (ON/OFF) Horizontal guide Vertical guide Milling head BM-25 Operator’s Manual... -
Page 7: Safety Precautions
The clothing must not be loose. 19. Due to high level of vibrations it is recommended to use the anti-vibration gloves. 20. Do not touch chips or moving parts with bare hands. Do not let anything catch in moving parts. BM-25 Operator’s Manual... - Page 8 25. If machine is not going to be in use, remove it from the work area and keep it in a safe and dry place. 26. If machine will not be in use for an extended period, put anti-corrosion agent on steel parts. BM-25 Operator’s Manual...
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Page 9: Symbols
BM-25 3. SYMBOLS Before using the machine, familiarize yourself with the following symbols (tab. 1). Use eyes protection Use hearing protection Read the Operator’s Manual Warning against electric voltage Tab. 1. Explanation of symbols BM-25 Operator’s Manual... -
Page 10: Startup And Operation
(2). Leave the teeth lock washers (3) in place. Put the handle (4) onto the threaded mandrels, bending it slightly out. Put the spring washers on and screw the domed nuts on using 22 mm flat wrench. BM-25 Operator’s Manual... -
Page 11: Handle Adjustment
The beveling machine handle may be adjusted in three axis so the operator may adapt it to their needs. To adjust, loosen the domed nuts (1) and screws (2) and (3) using 22 mm flat wrench. Perform adjustment and tighten the loosened elements. BM-25 Operator’s Manual... -
Page 12: Beveling Angle Adjustment
(2). Then loosen the screws (3) on both sides of the scale and guide unit and set the required bevel angle (4). Tighten the screws (5) on both sides of the scale, lower the guards (6) completely, and tighten all screws of the guide unit (7). BM-25 Operator’s Manual... -
Page 13: Horizontal Guide Guards
Remove the hexagon socket head screws (1). Remove the basic guard (2). Install guard (3) or (4) according to the machining angle. Tighten the hexagon socket head screws. 45° 30° The guard should touch the guide so the chips are not ejected onto the workpiece surface. BM-25 Operator’s Manual... -
Page 14: Vertical Guide Guard
4.5. Vertical guide guard Pay attention during adjustment of the vertical guide guard that the distance between the guide and the guard should be approx. 5-6 mm. It allows for free falling of chips without their accumulation behind the guard. BM-25 Operator’s Manual... -
Page 15: Beveling Depth Adjustment
The depth change is 0.02″ (0.1 mm) per graduation or 0.16″ (3 mm) per one full turn of the knob. d = 0,1 mm After adjusting the depth perform the test machining and correct the setting as required. BM-25 Operator’s Manual... -
Page 16: Cutting Inserts Installation
Position the guides in such way that the horizontal guide is parallel to the machine body (1) (value of 90° on the scale). Release the lever (2). Hold the guides by hand and rotate the bevel depth knob (3) until the head protrudes fully. BM-25 Operator’s Manual... -
Page 17: Replacing The Cutting Inserts
To change the cutting edge rotate the inserts by 180°. Press the inserts towards the sockets and tighten them. If all cutting edges are worn, replace the inserts with new ones. Make sure that the whole bottom of the insert touches the socket. BM-25 Operator’s Manual... -
Page 18: Turning The Guide Unit
Unplug the power cord. Release the lever (1). Hold the bevel depth knob (2) so it does not rotate in relation to the guide unit and turn the guide unit to the desired position (3). Correct the bevel depth when required. Lock the lever (4). BM-25 Operator’s Manual... -
Page 19: Positioning The Horizontal Guide Rollers
The speed knob allows for control of the rotational speed in the range of 1800-5850 rpm. Setting Speed 1800 2400 3100 3800 4500 5850 To machine the structural steel of standard quality or quality steel, set the speed to 6 and decrease the speed if much sparking occurs. BM-25 Operator’s Manual... -
Page 20: Operating
It is good to place the anti-slip mats on the floor in order to eliminate skid of operator’s feet during stronger pressing. It is also favorable to use the perforated base to avoid operator’s feet sliding on the chips. BM-25 Operator’s Manual... - Page 21 (3). Then slowly move the machine to the edge (4) until the tool starts cutting. Move the machine from left to right (5). Correct machining direction is indicated by the arrow on the horizontal guide. BM-25 Operator’s Manual...
- Page 22 In such case the insert may also break. Kickback is a consequence of incorrect or improper use of the power tool. By taking the appropriate precautions described below, one can prevent this from happening. BM-25 Operator’s Manual...
- Page 23 Avoid touching the area around the rotating head with your hands. Rotate or replace dull cutting inserts and those with worn coatings in a timely manner. Dull cutting inserts increase risk of jamming and breaking. BM-25 Operator’s Manual...
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Page 24: Bevel Width
10.5 33 27 24 22 21 21 21 22 11.0 29 25 23 22 22 22 11.5 30 27 25 23 23 23 12.0 31 28 26 24 24 24 12.5 33 29 27 25 25 25 BM-25 Operator’s Manual... - Page 25 10.5 1.3 1.1 0.9 0.9 0.8 0.8 0.8 0.9 11.0 1.1 1.0 0.9 0.9 0.9 0.9 11.5 1.2 1.1 1.0 0.9 0.9 0.9 12.0 1.2 1.1 1.0 0.9 0.9 0.9 12.5 1.3 1.1 1.1 1.0 1.0 1.0 BM-25 Operator’s Manual...
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Page 26: Working At Angle Of 0
• Leveling in order to obtain the even surface up to 2-3 mm 4.15. Working at angle of 90° • Removing coatings from the surface • Decreasing the sheet edge height 15 mm – constant value up to 12,5 mm BM-25 Operator’s Manual... -
Page 27: Head Disassembly
Remove the guide unit (3). Insert the tip of MT3 drift (4) into the milling head hole to stabilize it. Use 10 mm wrench to unscrew the milling head fixing screw (5). Remove the milling head from the spindle (6). 10 mm BM-25 Operator’s Manual... - Page 28 BM-25 To assemble the head proceed in the opposite sequence as during the disassembly. Make sure that the milling head is aligned with the spindle. 10 mm BM-25 Operator’s Manual...
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Page 29: Replacing The Brushes
4.18. Cleaning Clean the beveling machine after work. Position the machine so that the head is horizontal and remove chips with use of soft brush. Clean the machine body with soft, lint-free cloth, without any chemical agents. BM-25 Operator’s Manual... -
Page 30: Exploded Views And Parts Lists
HEX WRENCH 10 MM KLC-000007 HEX WRENCH 4 MM WBJ-000003 DRIFT KLC-000091 COMBINATION WRENCH 22MM SMR-000005 GREASE FOR SCREWS OSL-0715-10-00-00-0 COVER 2 30° OSL-0715-09-00-00-0 COVER 2 45° SKR-000024 PLASTIC BOX KLC-000094 WRENCH 15IP *not shown in the drawing BM-25 Operator’s Manual... - Page 31 BM-25 BM-25 Operator’s Manual...
- Page 32 WSP-0715-11-01-00-0 VERTICAL ROLLER BRACKET LOZ-000231 BALL BEARING 6x19x6 KLK-000064 DOWEL PIN 6n6x45 RLK-0715-11-02-00-0 ROLLER WKR-000031 HEX SOCKET SET SCREW WITH FLAT POINT M8x6 PRW-0715-06-00-00-0 VERTICAL GUIDE SRB-000253 HEX SOCKET HEAD CAP SCREW M5x25 PDK-000044 SPRING WASHER 5.1 BM-25 Operator’s Manual...
- Page 33 HEX SOCKET BUTTON HEAD SCREW M5x6 OSL-0715-13-00-00-0 COVER 3 RLK-0715-12-00-00-0 HORIZONTAL ROLLER ASSY WSP-0715-12-01-00-0 ROLLER BRACKET LOZ-000231 BALL BEARING 6x19x6 KLK-000060 DOWEL PIN 6n6x20 SRB-000516 LOW HEAD SOCKET CAP SCREW M5x8 PRW-0715-05-00-00-0 VERTICAL GUIDE RKJ-000037 HANDLEVER M6-12 BM-25 Operator’s Manual...
- Page 34 BM-25 BM-25 Operator’s Manual...
- Page 35 INSULATION WASHER OSL-000189 WIRE SHIELD GF RKJ-0680-99-03-00-0 HANDLE BODY SRB-000343 SCREW KT-KT 5x74 SRB-000344 SCREW KT-KT 4x30 SRB-000345 SCREW KT-KT 4x20 TLJ-000108 LOCK SLEEVE BLD-000016 SWITCH LOCK SPR-000052 SPRING KND-000138 CAPACITOR X2 0.22uF SRB-000348 SCREW M3.5x7 DK4.1 BM-25 Operator’s Manual...
- Page 36 PWD-0680-04-00-00-0 POWER CORD H07RN-F 2x1Qx4M PWD-0680-09-00-02-0 POWER CORD WITH PLUG BS 4343 WRN-0680-99-01-00-0 ROTOR ASSY – 120V WRN-0680-99-02-00-0 ROTOR ASSY – 230V PWD-0212-10-02-00-6 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (INDIA) PWD-0509-99-00-00-0 POWER CORD 230V ASSY (JAPAN) BM-25 Operator’s Manual...
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Page 37: Declaration Of Conformity
Declaration of conformity PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok We declare with full responsibility that: BM-25 Beveling Machine is manufactured in accordance with the following standards: • EN ISO 12100: 2010, • EN 62841-1: 2015, • EN 55014-1: 2017 and satisfies safety regulations of guidelines: 2014/30/EU, 2006/42/EC, 2011/65/EU. -
Page 38: Warranty Card
7. WARRANTY CARD WARRANTY CARD No..... ……………………….. in the name of Manufacturer warrants the BM-25 beveling machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.
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