SteelMax ABM-29 Operator's Manual

Beveling machine

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The tools of innovation.
OPERATOR'S MANUAL
BEVELING MACHINE
ABM-29
801 W. Mineral Ave. Suite 103 Littleton, CO 80120
PHONE 303–690–9146, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax ABM-29

  • Page 1 The tools of innovation. OPERATOR’S MANUAL BEVELING MACHINE ABM-29 801 W. Mineral Ave. Suite 103 Littleton, CO 80120 PHONE 303–690–9146, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ........................3 1.2. Technical data......................3 1.3. Equipment included ....................6 1.4. Dimensions .........................7 1.5. Design ........................8 2. SAFETY PRECAUTIONS ....................9 3. SYMBOLS ........................11 4. STARTUP AND OPERATION ..................12 4.1. Installing the reducer handwheel ................12 4.2. Beveling angle adjustment ..................13 4.3.
  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The ABM-29 is a beveling machine designed to bevel plates and pipes made of carbon steel, alloy steel, stainless steel, or aluminum alloys. It bevels plates and pipes in angle range of 20-45°. The maximum bevel width is 1 9/64″ (29 mm). The machine may bevel from above and from below.
  • Page 4 B x cos β B x cos β Stainless/alloy steel ≤ 490 MPa = 490–588 MPa = 588–686 MPa 20° 25° 30° 35° 37.5° 45° other B x cos β B x cos β B x cos β ABM-29 Operator’s Manual...
  • Page 5 5/16 9/32 7/32 13/64 B x cos β B x cos β B x cos β other 5/16 9/32 Fig. 1. Bevel dimensions; maximum bevel width/height per one pass depending on angle and material type and hardness ABM-29 Operator’s Manual...
  • Page 6: Equipment Included

    Flat wrench 24-27 mm 1 unit Torque adjustment tool 1 unit 14 mm hex wrench 1 unit 8 mm hex wrench 1 unit 6 mm hex wrench 1 unit 4 mm hex wrench 1 unit – Operator’s Manual 1 unit ABM-29 Operator’s Manual...
  • Page 7: Dimensions

    ABM-29 1.4. Dimensions 45” (1135 mm) ABM-29 Operator’s Manual...
  • Page 8: Design

    ABM-29 1.5. Design Emergency switch Power Rotation direction switch switch Machine heigh Air vent valve adjustment pump Support roller Workpiece Scale thickness adjustment knob ABM-29 Operator’s Manual...
  • Page 9: Safety Precautions

    19. Do not touch chips, moving parts, or hot elements. Do not let anything to be caught in moving parts. Some machine part become hot during operation. 20. After use, clean the machine and the tool with a dry cotton cloth and no chemical agents. Do not remove chips with bare hands. ABM-29 Operator’s Manual...
  • Page 10 24. Do not leave the machine unattended when it operates. 25. If you are not going to use the machine for an extended period, put anti-corrosion material on the steel parts. ABM-29 Operator’s Manual...
  • Page 11: Symbols

    ABM-29 3. SYMBOLS Before using the machine, familiarize yourself with the following symbols: Use eye protection Use hearing protection Read the Operator’s Manual Warning against moving machine rollers Warning against sharp elements ABM-29 Operator’s Manual...
  • Page 12: Startup And Operation

    4. STARTUP AND OPERATION 4.1. Installing the reducer handwheel The machine is delivered with dismantled handwheel of orientation change reducer. To install, put the handwheel (1) on the reducer shaft (2) and fix with the Allen screw (3). ABM-29 Operator’s Manual...
  • Page 13: Beveling Angle Adjustment

    4.2. Beveling angle adjustment Use 24 mm flat wrench to loosen screws (1) on both sides of the machine (8 pcs.). Turn the knob (2) to set the required bevel angle on the scale (3). Tighten screws (1) after adjustment. ABM-29 Operator’s Manual...
  • Page 14: Preparation For Machining The Plates

    (see section 4.3) on the scale (3), then tighten the screws. Then put plate on the support roller (4) and use knob (5) to move the pressure rollers towards the plate. 20° 30° 45° ABM-29 Operator’s Manual...
  • Page 15: Setting The Parameters

    3.5 mm (14.5 mm – 20° 11.0 mm = 3.5 mm), using the scale (3) and turning the workpiece thickness adjustment knob. One knob 30° turn moves the rollers by 7/64” (3 mm). 45° ABM-29 Operator’s Manual...
  • Page 16 23.5 23.0 22.0 20.5 20.0 19.5 18.0 24.5 24.0 23.0 21.5 21.0 20.0 18.5 25.5 24.5 23.5 22.5 21.5 21.0 19.5 26.5 25.5 24.5 23.0 22.5 21.5 20.0 27.5 26.5 25.5 24.0 23.0 22.5 21.0 28.5 27.5 26.0 25.0 24.0 23.0 21.5 ABM-29 Operator’s Manual...
  • Page 17 11/32 31/32 15/16 29/32 27/32 53/64 25/32 47/64 11/16 31/32 59/64 57/64 27/32 53/64 49/64 17/64 13/64 31/32 29/32 57/64 27/32 25/32 19/64 15/64 13/64 15/16 29/32 57/64 53/64 13/16 11/8 15/64 11/32 63/64 15/16 29/32 27/32 ABM-29 Operator’s Manual...
  • Page 18: Machine Height Adjustment

    The machine height may be adjusted in order to fit to the position of the workpiece. To lift the machine, insert lever (1) in the pump holder (2) and move it up and down. To lower the machine, turn the lever (3) and indicated by the arrow, then back to the initial position. ABM-29 Operator’s Manual...
  • Page 19: Stationary And Moving Work

    The machine allows for beveling the large stationary workpieces by moving along the machined edge. To do this, remove four carriage locks (1). After placing the edge of workpiece in the machine it will move on the carriage wheels. ABM-29 Operator’s Manual...
  • Page 20: Beveling From Below

    The machine allows for beveling the workpiece from below. To do this, the machine must be rotated. To rotate the machine, remove the rotation lock (1). Then turn the handwheel (2) an any direction. When rotating is finished, replace the lock (1) to stabilize the machine position. ABM-29 Operator’s Manual...
  • Page 21: Operation

    Make sure that the machine is positioned as below to perform beveling in the indicated directions. The machine must move along the sheet. 7 55/64” (≥ 200 mm) 27-38 49/64” (685-985 mm) ABM-29 Operator’s Manual...
  • Page 22 For the operator’s safety (crushing hazard) the edge of workpiece must be located at least 4 ft (1200 mm) from the wall or obstacle. 4 ft. (≥ 1200 mm) ABM-29 Operator’s Manual...
  • Page 23: Pipe Beveling

    Undo the screw with 14 mm hex wrench (5). Then lower the pressure rollers and remove the tool. Perform assembly in the opposite sequence. In order to facilitate the assembly use the wooden or plastic hammer. ABM-29 Operator’s Manual...
  • Page 24 ABM-29 ABM-29 Operator’s Manual...
  • Page 25: Maintenance

    ABM-29 5. MAINTENANCE After approx. 50 hours of operation unscrew six Allen screws (1) and remove the bottom pressing assembly. Clean and lubricate the assembly movement surface. After lubrication reinstall the assembly. ABM-29 Operator’s Manual...
  • Page 26: Declaration Of Conformity

    Sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok, Poland declare with full responsibility that product: ABM-29 Beveling machine which the declaration applies to is in accordance with the following standard(s) placed below: • EN ISO 12100: 2010, • EN 62841-1: 2015, •...
  • Page 27: Warranty Card

    WARRANTY CARD No.................. in the name of Manufacturer warrants the ABM-29 Beveling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale. This warranty does not cover cutters as well as damage or wear that arise from misuse, accident, tempering, or any other causes not related to defects in workmanship or material.

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