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SteelMax ABM-28 Operator's Manual

Auto feed beveling machine for plate edges
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The tools of innovation.
OPERATOR'S MANUAL
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Auto Feed Beveling Machine
for Plate Edges
15335 E. Fremont Drive, Centennial, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax ABM-28

  • Page 1 The tools of innovation. OPERATOR’S MANUAL Auto Feed Beveling Machine for Plate Edges 15335 E. Fremont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................4 1.4. Equipment included ....................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Assembling ........................ 9 3.2. Setting the bevel parameters ..................11 3.3.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The ABM-28 is a beveling machine designed to mill edges of plates with the thickness of up to 35 mm (1.38’’). The beveling angle can be set in the entire range from 60° to –60°, including facing at 0°. The feed is performed automatically after starting the machine.

  • Page 4: Design

    Fig. 1. Bevel dimensions; maximum bevel width depending on the angle 1.3. Design The ABM-28 beveling machine consists of a milling unit, milling unit support, guide, a carriage for moving the milling unit along the guide, two clamps for fixing a plate, and three track clamps for positioning the guide and fixing it to the plate.
  • Page 5 Bevel angle depth scale indicator Bevel depth Milling lock lever head Bevel angle lock lever Bevel depth Bevel angle scale Container bracket lock lever Spindle lock button Bevel depth adjusting lever Fig. 2. View of the machine ABM-28 Operator’s Manual...

  • Page 6: Equipment Included

    ABM-28 1.4. Equipment included The ABM-28 is supplied including the following elements. Carriage installed on a guide track 1 unit Wooden box 1 unit Additional guide track 1 unit Clamp for 10–35 mm (0.39–1.38’’) plates 2 units Track clamp for 10–35 mm (0.39–1.38’’) plates 3 units Milling unit support for beveling 10–35 mm...

  • Page 7: Safety Precautions

    20. After every use, remove chips from the machine, especially from the milling head. Do not remove chips with bare hands. Clean the machine with a cotton cloth without using any agents. 21. Carry the chip container using the handles. ABM-28 Operator’s Manual...
  • Page 8 25. If the machine falls from any height, is wet, or has any other damage that could affect the technical state of the machine, stop the operation and immediately send the machine to the service center for inspection and repair. ABM-28 Operator’s Manual...

  • Page 9: Startup And Operation

    8 which can be located in one of three track clamp holes. Set screw Fig. 3. Placing the machine on the plate (a); installing additional guide segments (b) ABM-28 Operator’s Manual...
  • Page 10 (2), and lock the bevel depth lock lever (3). If the plate is to be machined at a positive angle (from the top), set the chip container on the brackets (4). Fig. 4. Installing the milling unit ABM-28 Operator’s Manual...

  • Page 11: Setting The Bevel Parameters

    1 is unlocked. ABM-28 Operator’s Manual...

  • Page 12: Operating

    If the speed is too high for the bevel width and depth that are set, the machine will stop and start cyclically. In such a case, decrease the travel speed or milling head penetration in the workpiece. ABM-28 Operator’s Manual...
  • Page 13 After the work is finished, stop the motor using the button 8, set the power switch to the position ‘O’, and then unplug the power cord from the power source. Clean the machine with a cotton cloth without using any agents. ABM-28 Operator’s Manual...

  • Page 14: Replacing The Cutting Inserts

    Next, unscrew the set screw in the manner shown in Fig. 8, remove the insert, and clean the socket. Next, rotate the insert by 90° and install again or replace with a new one if all four edges are worn, securing with the set screw. Fig. 8. Replacing the cutting inserts ABM-28 Operator’s Manual...

  • Page 15: Replacing The Milling Head

    5 mm hex wrench to loosen the screw (Fig. 9). Then, release the lock button and remove the head. Install in reverse order. Spindle Fixing screw lock button Fig. 9. Replacing the milling head ABM-28 Operator’s Manual...

  • Page 16: Using Optional Milling Unit Supports

    (4), in the shown order place the washers under the nuts (1), and tighten the nuts afterward. Support –60° to +60° Support 0° to –60° Support 0° to +60° Support for J-beveling Fig. 10. Replacing the milling head support ABM-28 Operator’s Manual...
  • Page 17 After completing every stage, lower the milling unit, secure the support in this new position, and perform the next stage. Proceed as described until the J-bevel is established. Pass 1 Stage 1 Pass 2 Stage 2 Fig. 11. Sample method of J-beveling of 20-70 mm plates ABM-28 Operator’s Manual...

  • Page 18: Accessories

    ABM-28 4. ACCESSORIES 4.1. Support for beveling 36–70 mm plates at 0° to 60° Part number: WSP-0518-04-00-00-0 4.2. Support for beveling 36–70 mm plates at 0° to –60° Part number: WSP-0518-05-00-00-0 ABM-28 Operator’s Manual...

  • Page 19: M (47'') Guide Track

    GLW-0518-07-03-00-0 6 required) Cutting insert for J-beveling R6 milling head PLY-000422 J-beveling R8 milling head (with fixing screw SRB-000284 and retaining ring PRS-000006; without cutting inserts, GLW-0518-07-04-00-0 5 required) Cutting insert for J-beveling R8 milling head PLY-000424 ABM-28 Operator’s Manual...

  • Page 20: Clamp For 36-70 Mm Plates

    ABM-28 4.5. Clamp for 36–70 mm plates Part number: ZCS-0152-99-01-00-0 (2 required) 4.6. Track clamp for 36–70 mm plates Part number: UST-0152-15-01-00-1 (3 required) ABM-28 Operator’s Manual...

  • Page 21: Clad Removal Attachment

    Fig. 12, and tighten the nuts using the 13 mm flat wrench. Set the depth adjusting lever in the position shown in the figure and vertically insert the milling unit into the support. Set the chip container on the support. ABM-28 Operator’s Manual...
  • Page 22 Lock this position using lock levers. Operate by traveling the carriage from left to right. Milling unit shift lock lever Depth adjusting lever Depth lock lever Milling unit shift knob Fig. 13. Adjusting the milling depth and width ABM-28 Operator’s Manual...

  • Page 23: Clamp Of Clad Removal Attachment For 36-80 Mm And 81-127 Mm Plates

    4.8. Clamp of clad removal attachment for 36–80 mm and 81–127 mm plates Part number: ZCS-0518-08-02-00-0 (2 required) Part number: ZCS-0518-08-02-00-1 (2 required) 4.9. Track clamp of clad removal attachment for 36–80 mm and 81–127 mm plates Part number: UST-0518-11-00-00-2 Part number: (3 required) UST-0518-11-00-00-1 (3 required) ABM-28 Operator’s Manual...

  • Page 24: Wiring Diagram

    ABM-28 5. WIRING DIAGRAM ABM-28 Operator’s Manual...

  • Page 25: Spare And Wearing Parts

    Milling head (includes fixing screws, GLW-000013 screwdriver, and grease; 7 inserts required) Cutting insert (sold 10 per box) PLY-000282 Fixing screw for inserts SRB-000311 T15P torx screwdriver for fixing screws WKT-000005 Grease for screws (5 g, 0.17 oz) SMR-000005 ABM-28 Operator’s Manual...

  • Page 26: Exploded Drawings And Parts List

    – KLC-000040 13/17 FLAT KEY – KLC-000007 4 MM HEX WRENCH – KLC-000008 5 MM HEX WRENCH – KLC-000009 6 MM HEX WRENCH – KLC-000011 8 MM HEX WRENCH – PJM-000010 TOOLS CONTAINER – TRN-000025 AUTOTRANSFORMER 115V/230V ABM-28 Operator’s Manual...
  • Page 27 ABM-28 ABM-28 Operator’s Manual...
  • Page 28 CROSS RECESSED PAN HEAD SCREW M5x10 PDS-0152-01-09-02-0 CONTACTOR BASE STY-000003 MOTOR CONTACTOR WKR-000179 CROSS RECESSED PAN HEAD SCREW M3x12 PDK-000063 EXTERNAL TOOTH LOCK WASHER 5.3 PDK-000026 ROUND WASHER 10.5 BLD-000002 CABLE CLAMP A2 SRB-000086 HEX SOCKET BOLT M5x20 ABM-28 Operator’s Manual...
  • Page 29 LCZ-0152-04-04-03-0 TRACK CLAMP ECCENTRIC DZW-0152-04-04-05-0 LEVER ASSY NKR-000002 HEX NUT M10 SRB-0152-04-05-00-0 SPECIAL SCREW WITH BALL TLJ-0152-04-04-04-0 ECCENTRIC SLEEVE PDK-000046 SPRING WASHER 6.1 SRB-000291 HEX SOCKET BOLT M6x8 WZK-0152-01-09-03-0 CONTROLLER WIRES ASSY WZK-0152-01-09-04-0 MAIN SWITCH-CONTACTOR WIRES ASSY ABM-28 Operator’s Manual...
  • Page 30 ABM-28 ITEM PART NUMBER DESCRIPTION Q-TY WZK-0152-01-09-06-0 MOTOR SOCKET WIRES PWD-0152-01-09-07-0 CONTACTOR WIRE ASSY PWD-0152-01-09-08-0 BODY GROUNDING WIRE ASSY PWD-0152-01-09-09-0 MOTOR SOCKET GROUNDING WIRE ABM-28 Operator’s Manual...
  • Page 31 140 SRB-000311 MOUNTING BOLT 141 PLY-000282 CUTTING INSERT 142 ZBI-0152-02-04-00-1 MILLING HEAD DOG 143 SLN-0518-02-02-00-0 MAIN MOTOR ASSY 230V 144 TRC-0518-02-02-01-2 MAIN MOTOR DISK MANUFACTURE 145 LOZ-000140 BALL BEARING 30x62x16 146 WPS-000015 PRISMATIC PIN 6x6x32 147 WRN-000049 ROTOR ABM-28 Operator’s Manual...
  • Page 32 176 OSL-0518-02-05-00-0 CHIPS GUARD ASSY 177 SPR-000030 PUSH SPRING 178 TLJ-0399-06-00-00-0 BOTTOM SLEEVE 179 WKR-000463 CROSS RECESSED OVAL COUNTERSUNK HEAD SCR. M6x22 180 SRB-000106 HEX SOCKET BOLT M6x16 181 PDK-000046 SPRING WASHER 6.1 182 NKR-000017 HEX NUT M6 ABM-28 Operator’s Manual...

  • Page 33: Declaration Of Conformity

    Elewatorska 23/1 15-620 Bialystok Poland declare with full responsibility that: ABM-28 Auto Feed Beveling Machine for Plate Edges is manufactured in accordance with the following standard: • EN 60204-1 and satisfies safety regulations of the guidelines: 2006/95/EC, 2006/42/EC. Person authorized to compile the technical file: Marek Siergiej, ul.

  • Page 34: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the ABM-28 Auto Feed Beveling Machine for Plate Edges to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

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