Related Manuals for SteelMax BM-30 WBS
Summary of Contents for SteelMax BM-30 WBS
- Page 1 The tools of innovation. OPERATOR’S MANUAL WELD BEAD SHAVER BM-30 WBS 801 W. Mineral Ave. Suite 103, Littleton, CO. 80120 1– 303-690-9146, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ........................3 1.2. Technical data......................3 1.3. Dimensions .........................4 1.4. Equipment included ....................5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. SYMBOLS ..........................9 4. STARTUP AND OPERATION ..................10 4.1. Handle adjustment ....................10 4.2. Milling depth adjustment ...................11 4.3. -
Page 3: General Information
1. GENERAL INFORMATION 1.1. Application The BM-30 WBS milling machine is designed for milling the butt welds. It allows for milling welds in depth range from -1/16” (-1.5 mm) to 7/16” (11 mm) at maximum weld width of 1 3/16” (30 mm). -
Page 4: Dimensions
BM-30 WBS 1.3. Dimensions 31 21/32” (804 mm) 6 39/64” (168 mm) BM-30 WBS Operator’s Manual... -
Page 5: Equipment Included
1 unit Plastic box 1 unit 1 unit Magnetic guide 1 unit Combination wrench 22 mm Hex wrench 10 mm 1 unit Drift 1 unit Grease 1 unit Cutting inserts 5 units Operator’s Manual 1 unit BM-30 WBS Operator’s Manual... -
Page 6: Design
BM-30 WBS 1.5. Design Switch lock Speed knob Handle Air vents Milling depth knob Chip guard Clamping lever Handle Guide unit Power switch (ON/OFF) Milling head BM-30 WBS Operator’s Manual... -
Page 7: Safety Precautions
The clothing must not be loose. 19. Due to high level of vibrations it is recommended to use the anti-vibration gloves. 20. Do not touch chips or moving parts with bare hands. Do not let anything catch in moving parts. BM-30 WBS Operator’s Manual... - Page 8 25. If you are not going to use the machine, remove it from the work area and keep it in a safe and dry place. 26. If you are not going to use the machine for an extended period, put anti-corrosion agent on steel parts. BM-30 WBS Operator’s Manual...
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Page 9: Symbols
BM-30 WBS 3. SYMBOLS Before using the machine, familiarize yourself with the following symbols. Wear eye protection Use hearing protection Read the Operator’s Manual Warning against electric voltage BM-30 WBS Operator’s Manual... -
Page 10: Startup And Operation
To adjust, loosen the domed nuts (1) and screws (2) and (3) using 22 mm flat wrench. Perform adjustment and tighten the loosened elements. Before work make sure that the handle is tightened properly. BM-30 WBS Operator’s Manual... -
Page 11: Milling Depth Adjustment
The depth change is 1/64″ (0.2 mm) per graduation or 1/8″ (3 mm) per one full turn of the knob. d = 1/64″ (0.2 mm) After adjusting the depth perform the test machining and correct the setting as required. BM-30 WBS Operator’s Manual... -
Page 12: Cutting Inserts Installation
Unplug the power cord. Position the milling machine with head up. Unlock the lever (1) and rotate knob (2) to disassemble the whole guide unit. CAUTION: do not unscrew the lever (1) completely. It may cause dropping the clamping element. BM-30 WBS Operator’s Manual... -
Page 13: Replacing The Cutting Inserts
To change the cutting edge rotate the inserts by 180°. Press the inserts towards the sockets and tighten them. If all cutting edges are worn, replace the inserts with new ones. Make sure that the whole bottom of the insert touches the socket. BM-30 WBS Operator’s Manual... -
Page 14: Turning The Guide Unit
Unplug the power cord. Release the lever (1). Hold the milling depth knob (2) so it does not rotate in relation to the guide unit and turn the guide unit to the desired position (3). Correct the milling depth when required. Lock the lever (4). BM-30 WBS Operator’s Manual... -
Page 15: Preparation For Machining
To start the motor press and hold the switch lock and the power switch, then release the lock. Wait a few seconds until the speed reaches the set value. Press the guide unit towards the material surface. Guide the machine in direction indicated by the arrow on the guide unit. BM-30 WBS Operator’s Manual... - Page 16 Also, take periodic breaks during work and keep the air vents unclogged. This prevents motor overheating and damage to the windings. In order to assure the machining stability use the guide, made for example from the metal profile fixed to the surface of machined material. BM-30 WBS Operator’s Manual...
- Page 17 After the work is finished, release the power switch to turn off the motor. Then, wait until the rotation stops and unplug the power cord. Clean the machine with soft, lint-free cloth, without any chemical agents. Chips may be removed with use of soft brush. BM-30 WBS Operator’s Manual...
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Page 18: Magnetic Guide
Loosen the tightening screws (1) and set the clamps in appropriate positions. Retighten the tightening screws. After positioning the guide is required place rotate the knobs of magnetic clamps (2) to fix the guide to the material surface. BM-30 WBS Operator’s Manual... -
Page 19: Head Disassembly
(3). Remove the milling head from the spindle (4). 10 mm To assemble the head proceed in the opposite sequence as during the disassembly. Make sure that the milling head is aligned with the spindle. BM-30 WBS Operator’s Manual... - Page 20 BM-30 WBS 10 mm BM-30 WBS Operator’s Manual...
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Page 21: Replacing The Brushes
Clean the milling machine after work. Position the machine in such way that the head is horizontal and remove chips with use of soft brush. Clean the machine body with soft, lint-free cloth, without any chemical agents. BM-30 WBS Operator’s Manual... -
Page 22: Accessories
BM-30 WBS 5. ACCESSORIES Magnetic guide Part number: PRW-0761-99-00-00-0 BM-30 WBS Operator’s Manual... -
Page 23: Exploded Views And Parts List
6. EXPLODED VIEWS AND PARTS LIST ITEM PART NUMBER DESCRIPTION Q-TY KLC-000097 22 MM WRENCH WBJ-000003 DRIFT KLC-000004 HEX WRENCH 10 MM SKR-000024 PLASTIC BOX ZCS-0761-08-01-00-0 MAGNETIC CLAMP PRW-0761-99-00-00-0 MAGNETIC GUIDE ASSY KLC-000094 WRENCH 15IP *not shown in the drawing BM-30 WBS Operator’s Manual... - Page 24 BM-30 WBS BM-30 WBS Operator’s Manual...
- Page 25 HEX SOCKET SET SCREW WITH DOG POINT M8x12 RKJ-000037 HANDLEVER M6-12 TRZ-0715-18-00-00-0 DEPTH LOCKING PIN KRP-0761-01-00-00-0 GUIDES BODY PRW-0761-02-00-00-0 GUIDE 1 PRW-0761-03-00-00-0 GUIDE 2 SRB-000081 HEX SOCKET HEAD CAP SCREW M5x14 OSL-0761-05-00-00-0 BOTTOM COVER ASSY PLY-000756 MILLING INSERT BM-30 WBS Operator’s Manual...
- Page 26 BM-30 WBS BM-30 WBS Operator’s Manual...
- Page 27 INSULATION WASHER OSL-000189 WIRE SHIELD GF RKJ-0680-99-03-00-0 HANDLE BODY SRB-000343 SCREW KT-KT 5x74 SRB-000344 SCREW KT-KT 4x30 SRB-000345 SCREW KT-KT 4x20 TLJ-000108 LOCK SLEEVE BLD-000016 SWITCH LOCK SPR-000052 SPRING KND-000138 CAPACITOR X2 0.22uF SRB-000348 SCREW M3.5x7 DK4.1 BM-30 WBS Operator’s Manual...
- Page 28 PWD-0680-04-00-00-1 POWER CORD H07RN-F 2x1Qx4M PWD-0680-09-00-02-1 POWER CORD WITH PLUG BS 4343 WRN-0680-99-01-00-0 ROTOR ASSY – 120V WRN-0680-99-02-00-0 ROTOR ASSY – 230V PWD-0212-10-02-00-6 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (INDIA) PWD-0509-99-00-00-0 POWER CORD 230V ASSY (JAPAN) BM-30 WBS Operator’s Manual...
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Page 29: Declaration Of Conformity
PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok We declare with full responsibility that: Weld milling machine BM-30 WBS is manufactured in accordance with the following standards: • EN ISO 12100: 2010 • EN 62841-1: 2015 • EN 55014-1: 2017 and satisfies the regulations of the guidelines: 2014/30/EU, 2006/42/EC, 2011/65/EU. -
Page 30: Environmental Protection
Correct handling of used electrical and electronic equipment helps in avoiding damage to health and the environment, which may result from the presence of dangerous components and incorrect storage and processing of such equipment. BM-30 WBS Operator’s Manual... -
Page 31: Warranty Card
9. WARRANTY CARD WARRANTY CARD No..... ……………………….. in the name of Manufacturer warrants the BM-30 WBS milling machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.
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