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Summary of Contents for SteelMax ABM-50
- Page 1 The tools of innovation. OPERATOR’S MANUAL ABM-50 AUTO FEED BEVELING MACHINE 801 W. Mineral Ave. Suite 103, Littleton, CO. 80120 1– 303-690-9146, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Unpacking ........................9 3.2. -
Page 3: General Information
1. GENERAL INFORMATION 1.1. Application The ABM-50 is an auto feed machine designed to bevel long plates made of carbon steel that are attached to a work table or supports. The machine can bevel plates at an angle of 15–60° and to the bevel width of up to 2″( 50 mm). -
Page 4: Equipment Included
10 mm T-handle hex wrench with a ball 1 unit 3.5 mm hex wrench 1 unit T15 torx screwdriver 1 unit Grease for screws Molykote 1000 (0.17 oz, 5g ) 1 unit Tool box 1 unit – Operator’s manual 1 unit ABM-50 – Operator’s Manual... -
Page 5: Dimensions
ABM-50 1.4. Dimensions 34″ (853 mm) 46″ (1179 mm) ABM-50 – Operator’s Manual... -
Page 6: Design
Depth knob Depth lock lever Feed unit crank Power switch Emergency switch START Mobile panel Machine height crank Milling unit Bevel angle crank Bevel angle lock lever Tilt angle lock lever Feed unit Carriage Control cabinet ABM-50 – Operator’s Manual... -
Page 7: Safety Precautions
18. If the cutting edge of an insert is worn, turn all inserts by 90°. If all edges are worn, install new inserts specified in this Operator’s Manual. 19. Do not make bevels or machine plates whose parameters differ from those speci- fied in the technical data. ABM-50 – Operator’s Manual... - Page 8 28. Do not leave the machine when it operates. 29. If you are not going to use the machine for an extended period, put anti-corrosion material on the steel parts. ABM-50 – Operator’s Manual...
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Page 9: Startup And Operation
ABM-50 3. STARTUP AND OPERATION 3.1. Unpacking Remove the mounting brackets as in the figure. ×2 ×4 ABM-50 – Operator’s Manual... - Page 10 ABM-50 Use the height crank to lift the machine. Put the chip container onto the carriage below the machine. ABM-50 – Operator’s Manual...
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Page 11: Setting The Machine For Top Or Bottom Bevel
To bevel from the top, set the machine as shown in the left figure. To bevel from the bottom, loosen the lever (1). Next, turn the machine by 180° (2) and lock the lever (3, 4). Top bevel Bottom bevel ABM-50 – Operator’s Manual... -
Page 12: Setting The Bevel Angle And Head Depth
ABM-50 3.3. Setting the bevel angle and head depth On the two sides, loosen four levers (1). Use crank (2) to set the required angle on the screen (3) and lock the levers (1). ABM-50 – Operator’s Manual... - Page 13 ABM-50 Loosen the lever (4) and use the knob (5) to set the required depth on the screen (6). Do not set the depth more than 6 mm per one pass. Then, lock the lever (4). ABM-50 – Operator’s Manual...
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Page 14: Putting The Machine On The Plate
(5). Then, move the machine to the plate (6) so that the milling head is not in contact with the plate (7). Travel direction for the top bevel Travel direction for the bottom bevel ABM-50 – Operator’s Manual... -
Page 15: Operating
Make sure that the machine is put as below to bevel in the shown directions. The ma- chine must move along the plate. Top bevel ≥ 20″ (300 mm) 28–40″ (700–1000 mm) Bottom bevel ≥ 16″ (400) 28–40″ (700–1000 mm) ABM-50 – Operator’s Manual... - Page 16 (2) are unlocked. Then, turn on the power (3) and press START (4). Start the spindle (5) and set its required speed (6). Set the feed speed to the minimum (7), and then start the feed (8). ABM-50 – Operator’s Manual...
- Page 17 To do a next pass, increase the depth of the milling head by at most 1/4″ (6 mm) and put the machine on the plate again. Before the start of the spindle and feed make sure that the milling head is not in contact with the plate. ABM-50 – Operator’s Manual...
- Page 18 Then, wait 60 seconds, unlock the switch, and press START. After the power is off, wait 60 seconds before you turn the power on. Clean the machine with a dry cotton cloth and no chemical agents. ABM-50 – Operator’s Manual...
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Page 19: Removing And Installing The Milling Head
(5). To install the head, put it onto the spindle. Then, prevent the rotation of the spindle and use the 10 mm hex wrench, screw, and washer to attach the head. ABM-50 – Operator’s Manual... -
Page 20: Replacing The Cutting Inserts
90° and install it again. If all four edges of the insert are worn, install a new insert. Press the insert so that its bottom is in full contact with the socket or the shim, and then attach with the screw. (standard milling head) (optional milling head) ABM-50 – Operator’s Manual... -
Page 21: Removing And Installing The Carriage
3.8. Removing and installing the carriage To remove the carriage, lock the wheels (1) and hang the machine on belts (2). Make sure that the belts are tightened. Then, pull the pins (3) and move the carriage out (4). ABM-50 – Operator’s Manual... - Page 22 Install the carriage in reverse sequence. After the carriage is installed, release the pins (5). Make sure that the pins are in the holes (6). ABM-50 – Operator’s Manual...
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Page 23: Maintenance
Clean the threads of the mounting screws for inserts and put Molykote 1000 grease on the threads. Each week Make sure that all screws in the feed unit are tight. Put Loctite 243 on the threads and tighten screws if they are loose. Each week ABM-50 – Operator’s Manual... - Page 24 ABM-50 Interval Action Make sure that the filters are clean. Replace the filters if they are dirty. Each month Use a grease gun to put KP2K-30 grease to each carriage. Lubrication point Each 3 months ABM-50 – Operator’s Manual...
- Page 25 ABM-50 Interval Action Use the 4 mm hex wrench to remove the cover. Use a brush to put gen- eral NLGI 3 class grease on the chain. Each 3 months ABM-50 – Operator’s Manual...
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Page 26: Wearing Parts
Cutting insert for steel (sold per 10 in a set) SRB-000485 Fixing screw for cutting inserts Grease for screws Molykote 1000 (0.17 oz , 5 g) SMR-000005 FLT-000026 Control cabinet filter 92x92 mm (sold per 5 in a set) ABM-50 – Operator’s Manual... -
Page 27: Accessories
ABM-50 6. ACCESSORIES Part number Part name GLW-000053 Milling head (with fixing screws and shims; 8 cutting inserts required) PDK-000268 Shim SRB-000466 Fixing screw for shims SRB-000465 Fixing screw for cutting inserts ABM-50 – Operator’s Manual... -
Page 28: Exploded Views And Parts List
ABM-50 7. EXPLODED VIEWS AND PARTS LIST ITEM PART NUMBER DESCRIPTION Q-TY KLC-000065 3.5 MM HEX WRENCH SMR-000005 GREASE FOR SCREWS KLC-000076 10 MM HEX WRENCH WITH HANDLE KLC-0627-30-00-00-0 SPECIAL WRENCH WKT-000004 TORX SCREWDRIVER T15 ABM-50 – Operator’s Manual... - Page 29 ABM-50 ABM-50 – Operator’s Manual...
- Page 30 CONTROL BOX BRACKET WLK-0627-12-00-00-0 ANGLE SET SHAFT WPS-000085 KEY 6x6x25 WKR-000044 HEX SOCKET BUTTON HEAD SCREW M5x12 KOL-0627-16-00-00-1 WHEEL PKL-000067 GEARBOX PDK-000039 ROUND WASHER 8.5 SRB-000142 HEX SOCKET HEAD CAP SCREW M8x16 PDK-000046 SPRING WASHER 6.1 ABM-50 – Operator’s Manual...
- Page 31 HEX SOCKET HEAD CAP SCREW M8x20 PDK-000051 SPRING WASHER 8.2 PDK-000022 ROUND WASHER 8.4 PWD-0627-34-00-00-0 POTENTIOMETER WIRE SET 100 MM PKR-000124 COVER PCV 40 SRB-000102 HEX SOCKET HEAD CAP SCREW M6x12 * not shown in the drawing ABM-50 – Operator’s Manual...
- Page 32 ABM-50 ABM-50 – Operator’s Manual...
- Page 33 NKR-0627-01-14-00-0 WKR-000493 HEX SOCKET SET SCREW WITH FLAT POINT M16x1.5x16 SRB-0627-01-11-00-0 SPINDLE LOCK BOLT ASSY RKJ-0627-01-11-02-0 HANDLEVER SRB-0627-01-11-01-0 SPINDLE LOCK BOLT MCW-0627-01-03-00-1 SPINDLE BRACKET PDK-0627-01-15-00-0 WASHER NKR-000138 LOW HEX NUT M24x1.5 PLY-0627-01-13-00-0 MOTOR SPACER SLN-000237 MOTOR ABM-50 – Operator’s Manual...
- Page 34 CUTTING INSERT 13 PDK-000103 ROUND WASHER 13 SRB-000053 HEX SOCKET HEAD CAP SCREW M12x30 SRB-000485 CLAMP SCREW TLJ-0627-01-31-00-0 SLEEVE KBL-0627-01-28-00-0 POTENTIOMETER WIRE SET 50 MM WKR-000354 HEX SOCKET COUNTERSUNK HEAD SCREW M4x5 * not shown in the drawing ABM-50 – Operator’s Manual...
- Page 35 ABM-50 ITEM PART NUMBER DESCRIPTION Q-TY ABM-50 – Operator’s Manual...
- Page 36 SPRING MCW-0627-02-11-00- SPRING BRACKET SRB-000441 HEX SOCKET HEAD SHOULDER SCREW fi16 M12x55 SLN-000236 MOTOR SRB-000102 HEX SOCKET HEAD CAP SCREW M6x12 PKR-000143 COVER PCV 30 PKR-000144 COVER PCV 50 SRB-000140 HEX SOCKET HEAD CAP SCREW M8x12 ABM-50 – Operator’s Manual...
- Page 37 ABM-50 ABM-50 – Operator’s Manual...
- Page 38 COVER WKR-000148 CROSS RECESSED COUNTERSUNK HEAD SCREW M3x20 PRC-000044 START-STOP BUTTON PTN-000037 POTENTIOMETER PRC-000031 EMERGENCY BUTTON MDL-0627-80-01-00-0 MODULE MODULE – US MDL-0627-80-02-00-0 TLJ-000026 SLEEVE M3x5 NKR-000009 HEX NUT M3 WKR-000091 HEX SOCKET BUTTON HEAD SCREW M4x8 ABM-50 – Operator’s Manual...
- Page 39 SPRING WASHER 4.1 * not shown in the drawing ITEM PART NUMBER DESCRIPTION Q-TY RZL-000014 3-GEAR DISCONNECTOR PRC-000026 EMERGENCY BUTTON PRC-000037 START BUTTON SZF-0627-31-01-00-0 CONTROL BOX PLY-0627-31-02-01-1 MOUNTING PLATE WNT-000014 KRA-000001 OUTLET GRILLE KBL-000069 POWER CORD ABM-50 – Operator’s Manual...
- Page 40 FEED FREQUENCY INVERTER 3x400V ASSY PRZ-0627-99-05-00-0 FEED FREQUENCY INVERTER 3x480V ASSY PRZ-0627-99-06-00-0 SPINDLE FREQUENCY INVERTER 3x400V ASSY PRZ-0627-99-07-00-0 SPINDLE FREQUENCY INVERTER 3x480V ASSY FLT-000026 FILTER 92x92 mm WTK-000032 INDUSTRIAL PLUG 32A * not shown in the drawing ABM-50 – Operator’s Manual...
- Page 41 ABM-50 ABM-50 – Operator’s Manual...
- Page 42 SELF LUBRICATING SLEEVE 25x28x12 WKR-000145 HEX SOCKET COUNTERSUNK HEAD SCREW M8x16 SRB-000142 HEX SOCKET HEAD CAP SCREW M8x16 WBR-000003 VIBRATION-DAMPING ELEMENT PLY-0627-22-14-00-0 LEFT ROTARY LOCKING PLATE ASSY PLY-0627-22-16-00-0 RIGHT ROTARY LOCKING PLATE ASSY UCW-0627-22-13-00-0 HANDLE BLOCK ZLP-000062 CAP 90x50x6 ABM-50 – Operator’s Manual...
- Page 43 ABM-50 ITEM PART NUMBER DESCRIPTION Q-TY RMK-0627-22-01-00-0 TROLLEY FRAME KOL-000185 WHEEL TRZ-0627-22-20-00-0 INDEXING PLUNGER WSP-0627-22-09-00-0 ROTATION SUPPORT NKR-000084 LOW HEX NUT M16x1.5 SRB-000141 HEX SOCKET HEAD CAP SCREW M8x14 NKR-000092 LOW HEX NUT M8 ABM-50 – Operator’s Manual...
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Page 44: Declaration Of Conformity
8. DECLARATION OF CONFORMITY Declaration of Conformity PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland We declare with full responsibility that: ABM-50 Auto Feed Beveling Machine is manufactured in accordance with the following standards: • EN 349+A1 • EN 60204-1 •... -
Page 45: Warranty Card
WARRANTY CARD No..................in the name of Manufacturer warrants the ABM-50 Auto Feed Beveling Machine to be free of defects in material and work- manship under normal use for a period of 12 months from the date of sale.
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