Kamstrup ULTRAFLOW 54 Series Technical Description
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Kamstrup ULTRAFLOW 54 Series Technical Description

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Technical Description 
ULTRAFLOW® 54 (H)/(J) 
 
 
 
 
 
 
Kamstrup A/S ∙ Industrivej 28, Stilling ∙ DK‐8660 Skanderborg ∙ T: +45 89 93 10 00 ∙ info@kamstrup.com ∙ kamstrup.com 

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Summary of Contents for Kamstrup ULTRAFLOW 54 Series

  • Page 1 Technical Description  ULTRAFLOW® 54 (H)/(J)              Kamstrup A/S ∙ Industrivej 28, Stilling ∙ DK‐8660 Skanderborg ∙ T: +45 89 93 10 00 ∙ info@kamstrup.com ∙ kamstrup.com ...
  • Page 2 ULTRAFLOW® 54 (H)/(J) 2  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 3: Table Of Contents

    ® ® 7.5.2 MULTICAL mounted on ULTRAFLOW 54 (J) ..................27     7.5.3 Pulse Transmitter/Pulse Divider ..................... 28     Electrical connections ......................... 29     ® ® 7.6.1 Electrical connection of ULTRAFLOW and MULTICAL ..............29 Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 3 ...
  • Page 4 9.5.2 Hold-function ..........................58     9.5.3 Push-button functions ........................58     9.5.4 Use of Pulse Tester ........................58     9.5.5 Spare parts............................ 59     9.5.6 Battery replacement ........................59     NOWA ..............................59 4  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 5     12.1 The Measuring Instruments Directive ....................87     12.2 CE-Marking ............................87     12.3 EU-declaration of conformity ....................... 87 Troubleshooting ......................88     Disposal ........................89     Documents ........................90     Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 5 ...
  • Page 6 ULTRAFLOW® 54 (H)/(J)   6  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 7: General Description

    Cable Extender Box can be utilized as an alternative in order to ® ® ® extend the cable length between ULTRAFLOW and MULTICAL up to 30 m. Note, that in this case ULTRAFLOW ® MULTICAL are not galvanically separated. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 7 ...

  • Page 8: Data

    At medium temperatures above 90 °C calculator and Pulse Transmitter/Pulse Divider must not be mounted on the flow sensor. Instead wall mounting is recommended. Storage and transport -25…60 °C temperature, empty flow sensor Pressure stage PN16, PS16 and PN25, PS25 8  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 9: Flow Data

    Thermoplastic, PC 10 % GF Signal cable Silicone cable (3 x 0.5 mm Mains supply cable 24/230 VAC (optional when selecting mains supplied Pulse Transmitter/Pulse Divider) Cable with PVC-mantle (2 x 0.75 mm²) Housing, Cable Extender Box Base, cover Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 9 ...

  • Page 10: Type Overview

    (G1 ¼ Bx135 mm) (G1 ¼ Bx150 mm) G1 ¼ Bx260 mm G1 ½ Bx 260 mm (G1 ¼ Bx135 mm) (G1 ¼ Bx150 mm) G2Bx300 mm (G2x200 mm) (...) Country specific variants Table 2. Type overview. Thread EN ISO 228-1 10  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 11: Ordering Details

    100:1 16/25 Brass (65-5- CJJ8 -XXX) XXX - code for final assembly, approvals etc. - determined by Kamstrup. A few variants may not be available in national approvals. ® Table 3. Type numbers of ULTRAFLOW 54 (H)/(J). ® ® When ordering ULTRAFLOW...

  • Page 12: Pulse Transmitter / Pulse Divider And Cable Extender Box

    8 24 VAC supply module 2, 3 Table 6. Output module (Y) and supply module (Z) for Pulse Transmitter and Pulse Divider. Pulse Transmitter and Pulse Divider are available with one of two different galvanically separated output modules. 12  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 13: Pulse Divider Configuration Ccc-Dd-E-Mmm

    Pulse Divider is required. Based on this pulse factor you have the options of pulse durations 20 (E=4), 50 (E=5) or 100 (E=6) milliseconds. ® Default values in Table 7 indicate meter factors and pulse durations of ULTRAFLOW 54 (H)/(J). Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 13 ...

  • Page 14: Accessories For Pulse Transmitter And Pulse Divider

    4.3.1). The Cable Extender Box (Type 6699-036) must be ordered separately. Kamstrup offers signal cables with a length of 2.5 m (Type 5000-333), 5 m (Type 5000-259) and 10 m (Type 5000- 270), which can be ordered separately. In combination with the signal cables of 2.5m, 5 m or 10 m typically ®...

  • Page 15: Dimensioned Sketches

    Thread EN ISO 228-1 Approx. weight Thread kg G¾B (q 0.6;1.5) 0.41 G1B (q 1.5) 0.46 G1B (q 0.6;1.5) 0.51 G1B (q 2.5) 0.53 G¾B (q 1.5) 0.51 G1B (q 0.6;1.5) 0.61 G1B (q 2.5) 0.67 Table 9 Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 15 ...

  • Page 16: Ultraflow 54 (J)

    54 (J), G1¼B, G1½B and G2B Figure 2 Thread EN ISO 228-1 Approx. weight Thread kg G1¼ (q 3.5; 6.0) G1¼ (q 3.5; 6.0) G1¼ (q 3.5) G1¼ (q 6.0) 6.0) G1½ (q G2 (q G2 (q 40.2 Table 10 16  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 17: Pulse Transmitter And Pulse Divider

    5.3 Pulse Transmitter and Pulse Divider Figure 4. Pulse Transmitter/Pulse Divider Figure 3. Pulse Transmitter/Pulse Divider seen from the side. seen from the front. Figure 6. Pulse Transmitter/Pulse Divider Figure 5. Wall mounted Pulse ® mounted on ULTRAFLOW 54 (H). Transmitter/Pulse Divider. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 17 ...

  • Page 18: Cable Extender Box

    ULTRAFLOW® 54 (H)/(J) 5.4 Cable Extender Box Figure 7. Cable Extender Box seen from the front (a) and the side (b). 18  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 19: Pressure Loss

    0.20 13.42 24.50 DN25/DN32 0.06 12.3 DN40 0.06 40.83 20.4 * Types 65-5-CHJ6-XXX and 65-5-CHJ7-XXX. Table 11. Pressure loss table. Δp ULTRAFLOW ® 54 (H)/(J) 0,01 Flow [m³/h] ® Figure 8. Pressure loss graphs of ULTRAFLOW 54 (H)/(J). Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 19 ...

  • Page 20: Installation

    Replacement of supply and change of supply type is permitted in Pulse Transmitter/Pulse Divider. For battery supply a lithium battery with connector from Kamstrup A/S must be used. Lithium batteries must be correctly handled and disposed (see Kamstrup document 5510-408, ”Lithium batteries - Handling and disposal”).
  • Page 21 ® Mounting of couplings, and short direct sensor mounted in ULTRAFLOW – see Figure 9 below. The short direct sensor from Kamstrup may be installed in PN16 installations only. The blind plug, which is mounted ® in ULTRAFLOW from the factory, can be used in connection with both PN16 and PN25.

  • Page 22: Mounting Of Ultraflow ® 54 (H)/(J) (Separately Mounted)

    ULTRAFLOW® 54 (H)/(J) ® 7.1 Mounting of ULTRAFLOW 54 (H)/(J) (separately mounted) ® ULTRAFLOW 54 can be installed horizontally, vertically, or at an angle. Important! The plastic casing ought to be placed on the side (when installed horizontally). Figure 10 22  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 23: Inlet Requirements

    . This applies to ® temperatures up to approx. 80 °C. ULTRAFLOW must not be exposed to pressure lower than the ambient pressure (vacuum). For further information on operating pressure, see paragraph. 8.4 Guidelines for dimensioning ® ULTRAFLOW Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 23 ...

  • Page 24: Humidity And Condensation

    This is especially important in moist environments. Furthermore, wires/cables must in general hang freely downwards after cable connections to form a drip nose for drainage of water and condensation. Max. 90° Max. 90° Figure 12. Orientation of Pulse Transmitter/Pulse Divider 24  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 25: Installation Examples (Mechanical)

    ® In case of installations above eye level, it can be of advantage to turn ULTRAFLOW -45° downwards to optimise ® ® ® the readability of the MULTICAL display at direct mounting of MULTICAL on ULTRAFLOW Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 25 ...

  • Page 26: Installations At Ground Level

    In case of installations at ground level, it can be of advantage to mount MULTICAL directly on ULTRAFLOW ® means of the provided angle fitting. ULTRAFLOW can be turned -45° downwards to optimise the readability of the ® MULTICAL display. 26  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 27: Mounting Of Angle Fitting

    54 (J). (a) The flow sensor can be rotated ±45° around the pipe ® axis in order to improve the readability of the MULTICAL display. (b) In some cases the angle fitting 3026-252 might improve the readability of the MULTICAL ® display. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 27 ...

  • Page 28: Pulse Transmitter/Pulse Divider

    Figure 18. Wall mounted Pulse mounted on ULTRAFLOW ® 54 (H). Transmitter/Pulse Divider Note: At medium temperatures above 90 °C calculator and Pulse Transmitter/Pulse Divider must not be mounted on the flow sensor. Instead wall mounting is recommended. 28  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 29: Electrical Connections

    ® ® Table 13. Connection of ULTRAFLOW and MULTICAL via Pulse Transmitter/Pulse Divider. ® Pulse Divider is not normally used together with MULTICAL Figure 20. Three-wire connection of Pulse Transmitter with output module (Y=2) ® to MULTICAL 602/801. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 29 ...
  • Page 30 24 VDC supply. Examples of connection of Pulse Transmitter appear from paragraph 7.7.2. For connection of Pulse Transmitter and Pulse Divider to other calculators, please see paragraph 8.6 Pulse output of Pulse Transmitter and Pulse Divider. 30  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 31: Cable Length

    The battery cannot and must not be charged and must not be short-circuited. The battery must be replaced by a corresponding lithium battery with connector from Kamstrup A/S. Used batteries must be handed in for approved destruction, e.g. at Kamstrup A/S. (See Kamstrup document 5510-408, ”Lithium batteries - Handling and disposal”).
  • Page 32 Figure 25. personnel, whereas the fixed 230/24 V installation in the main electrical panel must be carried out by an authorized electrician. Note: This module cannot be supplied by 24 VDC (direct current). 32  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 33: Mains Supply Cable

    Please note that the supply type appears from the label of Pulse Transmitter/Pulse Divider. If the original supply type is changed, it will no longer be in accordance with the label. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 33 ...

  • Page 34: Electrical Connection Of Cable Extender Box

    Cable Extender Box. The example illustrates a ® standard 2.5 m cable from ULTRAFLOW to Cable Extender Box. In this case, the cable length between Cable Extender ® Box and MULTICAL can be up to max. 27.5 m. 34  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 35: Installation Examples (Electrical)

    ® Figure 30. ULTRAFLOW 54 (H) connected to battery supplied Pulse Transmitter. MULTICAL ® 603 is connected to the Pulse Transmitter's output module (Y=3). Note: If battery supplied, the right cable connection of the Pulse Transmitter is plugged. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 35 ...
  • Page 36 ULTRAFLOW® 54 (H)/(J) ® Figure 31. ULTRAFLOW 54 (H) connected to Pulse Transmitter with 230 VAC supply. ® MULTICAL 801 is connected to the Pulse Transmitter's output module (Y=2). See paragraph 7.6.2 for electrical wiring. 36  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 37: Calculator With Two Flow Sensors

    Electric welding *) can occur. Electric welding must always be carried out with the earth pole closest to the welding point. Damage to meters due to welding is not comprised by Kamstrup's factory guarantee. 7.8 Testing the function Carry out an operational check when the complete meter (flow sensor and calculator) has been installed and connected.

  • Page 38: Functional Description

    Within the field of heat, cooling and water meters manufacturers have been working on alternative techniques to replace flow sensors based on the mechanical principle. Research and development at Kamstrup has proven that ultrasonic measuring is the most viable solution. Combined with microprocessor technology and piezo ceramics, ultrasonic measuring is not only accurate but also reliable.
  • Page 39 (volume flow rate)       is the area of the measuring pipe The volume passing through is finally calculated as time integration over the flow (multiplication of (cross section constant) flow by time). Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 39 ...
  • Page 40 However, in order to cover different flow profiles with the ultrasonic signal as best as possible ® Kamstrup utilizes a triangular sound path as illustrated in Figure 35 from 2 perspectives, for larger ULTRAFLOW flow sensors (qp 3.5…10 m /h).

  • Page 41: Function Of Ultraflow

    At flows exceeding the flow corresponding to pulse emission at max. pulse frequency, the max. pulse frequency will be maintained. Table 14 overleaf shows the saturation flows at pulse frequency of 125 Hz of the different flow sizes and meter factors. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 41 ...
  • Page 42 (1h/day, 200h/year) without exceeding the max. permissible error. ULTRAFLOW ® has no functional limitations during the period, when the meter operates above q Please note, however, that high flow velocities may cause cavitation, especially at low static pressure. See ® paragraph 8.4 Guidelines for dimensioning ULTRAFLOW 42  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 43: Guidelines For Dimensioning Ultraflow

    Dimensioning a flow sensor you must take the above into consideration, especially if the sensor is used within the scope of EN 1434 between q and q , and in case of major pipe contractions. Steampressure [°C] Figure 37. Steam pressure of water. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 43 ...

  • Page 44: Pulse Output Of Ultraflow

    ULTRAFLOW® 54 (H)/(J) ® 8.5 Pulse output of ULTRAFLOW ® ULTRAFLOW Type Push-Pull Output impedance ~10 k Pulse duration 2…5 ms Duration of pause Depending on actual pulse frequency ® Figure 38. Block diagram for ULTRAFLOW 44  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 45: Pulse Output Of Pulse Transmitter And Pulse Divider

    R ≥ 6 MΩ Table 15 Concerning meter factors and pulse duration see paragraph 4.3.4. Figure 39. Block diagram for galvanic separated output module (Y=2). Figure 40. Galvanic separated output module (Y=2). Note the PCB number 5550-1062 in the encircled area. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 45 ...

  • Page 46: Galvanic Separated Output Module (Y=3)

    R ≥ 6 MΩ Table 16 Concerning meter factors and pulse duration see paragraph 4.3.4. Figure 41. Block diagram for galvanic separated output module (Y=3). Figure 42. Galvanic separated output module (Y=3). Note the PCB number 5550-1219 in the encircled area. 46  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 47: Pulse Emission

    (Max. Permissible Error) to permit the acceptance limit to be equal to MPE. If the equipment does not observe 1/5 MPE, the acceptance limit must be reduced by the tolerance of the equipment. ® ULTRAFLOW will typically do better than half of the permitted tolerance according to EN 1434 class 2. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 47 ...

  • Page 48: Power Consumption

    /h (Type (J)). The interface connectors are constructed as shown in Figure 44. Note, that the general function of the connectors is identical, but the positioning of single functions is different. 48  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 49: Test Mode

    In addition to accumulating water volume during test, the sensor corrects for the excess quantity in connection with start as well as the quantity lacking in connection with stop. These deviations are due to the fact that the sensor measures flow and calculates volume at fixed intervals as illustrated by Figure 45. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 49 ...

  • Page 50: Calibration Using Serial Data And Externally Controlled Start/Stop

    Pulse emission stops when pin 4 is on logical Low. The read water quantity and the number of emitted pulses may differ as the pulse emission is monitored in intervals of 1 second. 50  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 51: Calibrating Ultraflow

    Note: From start-up it takes minimum 16 seconds until true flow reading has been reached and calibration can start. Furthermore, the duration of calibration must be minimum 2 minutes in order to obtain correct flow measurement but we recommend a minimum test time of 3 minutes. See paragraph 9.3 for further details about suggested test points. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 51 ...

  • Page 52: Electrical Connection

    ≤ 2.5 V @ 12 mA ON condition U ≤ 0.3 V @ 0.1 mA OFF condition R ≥ 6 MΩ R ≥ 6 MΩ  Table 18  Figure 48. Block diagram for galvanic separated output module (Y=2).  52  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 53 Max input voltage 6 V Max input current 0,1 mA ON condition U ≤ 0,3 V @ 0,1 mA OFF condition R ≥ 6 MΩ  Table 19  Figure 49. Block diagram for galvanic separated output module (Y=3). Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 53 ...

  • Page 54: Suggested Test Points

    The lengths of the distance pieces must be 10 x DN. The diameter of the distance pieces must be: 54  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 55 Pulse Tester (see paragraph 9.5) or to connect a Pulse Transmitter between ULTRAFLOW and the respective test equipment, which is counting pules, in order to achieve galvanic separation. If the test equipment supports NOWA, see paragraph 9.6 for further information. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 55 ...

  • Page 56: Pulse Tester

    The transmitter is normally an optocoupler with FET or transistor output to be connected to terminals 10 and 11 for flow sensor M1 and terminals 69 and 11 for flow sensor M2. The leak current of the transistor must not exceed 1 A in OFF-state, and U in ON-state must not exceed 0.5 VDC. 56  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 57 MID-meters. This type of transmitter should not be used as the quick pulse input may cause bounce problems. Flow sensor with active pulse output, powered by Pulse Tester  This connection is used together with either Kamstrup's ULTRAFLOW or Kamstrup's electronic pick-up for vane wheel meters. Connection (M1)

  • Page 58: Hold-Function

    Standing start/stop of flow sensor using the pulse outputs for external test equipment. Flying start/stop of flow sensor using the integral counters controlled by external equipment (Sample & Hold). Flying start/stop of flow sensor using the pulse outputs controlled by external equipment (Sample & Hold). 58  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 59: Spare Parts

    54 is supported in ® ® combination with MULTICAL . For further details about testing ULTRAFLOW with NOWA see Kamstrup documentation 5585-703 (Hardware) and 5585-706 (Software). 9.7 Sealing ® ULTRAFLOW is sealed from the factory. Verified sensors will be supplied with security seals and a year mark as shown below.
  • Page 60 ULTRAFLOW® 54 (H)/(J)  Figure 55. MID-sealing of ULTRAFLOW 54 (H).  Figure 56. MID-sealing of ULTRAFLOW 54 (J). 60  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 61 Module D/F label or sealing label (depending on type label). Laboratory marking. Sealing of screw. Type label (as void label or with security seal D). Installation seal (wire and seal or sealing label). Note: Sealing requirements may vary as a consequence of national regulations. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 61 ...

  • Page 62: Metertool

    ULTRAFLOW® 54 (H)/(J) 10 METERTOOL 10.1 Introduction METERTOOL is a collection of programs used for servicing Kamstrup heat meters. ® ® ”METERTOOL for ULTRAFLOW X4” is Windows -based software. In combination with a PC and interface the software ® makes it possible to adjust ULTRAFLOW ®...
  • Page 63 ULTRAFLOW® 54 (H)/(J)  ® Figure 59. Location of the four-pole connector in ULTRAFLOW ® Figure 60. Location of the four-pole connector in ULTRAFLOW 54 (J). ® Figure 61. Location of the four-pole connector in ULTRAFLOW 54 (H). Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 63 ...
  • Page 64 ULTRAFLOW® 54 (H)/(J) ® Figure 62. Location of the four-pole connector incl. ULTRAFLOW 14 adapter ® ® in ULTRAFLOW 14/24 (MULTICAL 61/62). ® ® Figure 63. Location of the four-pole connector incl. ULTRAFLOW 34 adapter in ULTRAFLOW 64  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 65 ULTRAFLOW® 54 (H)/(J)  ® Figure 64. Location of the four-pole connector in ULTRAFLOW 54 DN150…300. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 65 ...
  • Page 66 ULTRAFLOW® 54 (H)/(J) Figure 65. Location of the eight-pole connector in Pulse Divider 66-99-607. Figure 66. Location of the four-pole connector in Pulse Divider 66-99-907. 66  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 67: Installation

    When the installation has been completed, the icon “KAMSTRUP METERTOOL” will appear from the Start menu and as a link on the desktop. Click on the new icon “KAMSTRUP METERTOOL” for the list of “METERTOOL” programs selected during installation to be displayed. Double-click on “METERTOOL UFx4” in order to start the program ®...

  • Page 68: Metertool For Ultraflow

    Program Flow Meter: Programming standard flow curve for flow sensor. Pulse Divider: Programming of Pulse Divider 66-99- 607. Pulse Configuration Programming of meter factor and ® DN150-300: pulse duration for ULTRAFLOW DN150-300. Meter Type: Information on flow sensor and equipment. 68  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 69: Windows

    10.3.4 Help About: Includes program numbers and revisions of the various components of the installed version. User Manual: Opens web browser to Kamstrup's website with technical descriptions for heat and cooling meters, water meters and flow sensors. (Internet connection required.) Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018...

  • Page 70: Application

    The USB driver must be installed before connecting the interface. The related COM-port will not appear from the list until the USB Interface has been connected. Select COM-Port for Pulse Divider. Activate ”Save” in order to save the selected ports. 70  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 71: Flow Meter Adjustment

    The flow sensor is now ready for test. ® METERTOOL automatically configures ULTRAFLOW 54 DN150…300 for Kamstrup default meter factor (Table 27 page 75). If an alternative meter factor is required, please refer to paragraph 10.4.6 Pulse Configuration DN150- DN300.

  • Page 72: Pulse Divider Type No. 6699-607

    Setting up and programming Pulse Divider type no. 6699-607: A Pulse Divider is used for adapting the flow signal ® to a calculator, e.g. if a “foreign” calculator is connected to Kamstrup ULTRAFLOW and the coding (number of pulses CCC or pulse duration) does not correspond.

  • Page 73: Pulse Divider Type No. 66-99-907

    2500 Table 26. Pulse division table for use together with Kamstrup EVL For other variants, please see installation guide for Pulse Divider, Kamstrup Document No. 5511-727. 10.4.5 Pulse Divider type no. 66-99-907 Readout and programming of Pulse Divider, type no. 66-99-907, is not supported by the existing version of METERTOOL UFx4 (rev.

  • Page 74: Pulse Configuration Dn150-Dn300

    ® DN250” is used for adapting the pulse signal to match calculator and other equipment, e.g. if ULTRAFLOW connected to a calculator, which does not support Kamstrup's quick pulses. See Table 27 for valid programming options. Open "Pulse Configuration DN150-DN250".
  • Page 75 /h, meter factor, 100 l/pulse (CC=35) is required. Based on this meter factor, pulse durations 20 (E=4) or 50 (E=5) milliseconds can be selected. ® Default values in Table 27 are programming values for ULTRAFLOW 54 DN150...300 when connected to a Kamstrup ® MULTICAL calculator.

  • Page 76: Meter Type

    ULTRAFLOW® 54 (H)/(J) 10.4.7 Meter type Open ”Meter type”: Reads out flow sensor information. 76  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 77: Update

    Kamstrup's server, it is possible to update the program online. (Internet connection required.) Select ”Update database” ”Update”: The database at Kamstrup is updated daily. If a newer version available, database can be updated online from Kamstrup's server.

  • Page 78: Metertool For Hcw

    When the installation has been completed, the icon “METERTOOL HCW” will appear in the menu "All Programs" under ‘KAMSTRUP METERTOOL’ (or from the menu "Start" for Windows XP) and as a link on the desktop. Double- click on link or icon in order to start the program.

  • Page 79: Pulse Divider 66-99-907

    11.2.1 General information It is important to be familiar with the Pulse Divider’s functions before starting programming. Kamstrup's software product “METERTOOL HCW” (66-99-724) is used for Pulse Divider 66-99-907. For Pulse Divider 66-99-607 see paragraph 10.4.4. Before running the program, the interface cable with USB and 4-pole connector must be connected to a USB-port in the PC and the 4-pole connector in the Pulse Divider.

  • Page 80: Meter Details

    Figure 68. Meter details. The menu in the left side of the screen includes a number of different options, which are described in detail below. 11.2.3 Meter type ”Read”: Reads out information from the Pulse Divider. Figure 69. Meter type. 80  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 81: Pulse Divider

    ULTRAFLOW® 54 (H)/(J)  11.2.4 Pulse divider Configuration of Pulse Divider is used for adapting flow signals to calculators, e.g. if ULTRAFLOW ® is connected to a "foreign" calculator, which does not support Kamstrup's quick pulses. ® ® ® ”ULTRAFLOW pulse factor (CCC)“: Based on ULTRAFLOW pulse factor.
  • Page 82 [ms] (E=4) [ms] (E=5) [ms] (E=6) Default Default 1000 Default Default 1250 Default 62.5 Default Default 1000 Default Table 28. Configuration variants of meter factor (DD) and pulse duration (E) ® for Pulse Divider for ULTRAFLOW 54 and 34, qp 0.6…25. 82  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 83 (CCC), correct configuration can be ensured by starting from the meter factor of the flow sensor [imp/l]. Default values in Table 27 and Table 29 indicate meter factors and pulse durations of ULTRAFLOW ® 54 and 34. Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 83 ...

  • Page 84: Print Label

    Shows examples of Pulse Divider type label with selected values. ”Print”: Prints type label on selected printer. ”Select label printer”: Select printer. Figure 71. Print label. Note: Replacing type label of Pulse Divider, legal marking requirements must be taken into account. 84  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 85: Settings

    Figure 73. Select COM-port. ”Update program”: The METERTOOL program can be updated online if a newer revision is available on Kamstrup's FTP-server. Figure 74. Update program. ”Update database”: The METERTOOL data-bases can be updated online if...

  • Page 86: Help Button

    Opens a window showing the latest used functions in the program. ”User Manual”: Links to technical descriptions on Kamstrup's website. 11.3.2 About button List of METERTOOL program versions and revision numbers as well as all sub-programs including type numbers and revision numbers for the entire METERTOOL HCW.

  • Page 87: Approvals

    54 (H)/(J) is available with CE-marking according to MID (2014/32/EU). The certificates have the following numbers: B-Module: DK-0200-MI004-033 D-Module: DK-0200-MID-D-001 Please contact Kamstrup A/S for further details on type approval and verification. 12.2 CE-Marking ® ULTRAFLOW 54 is marked according to the following directives: EMC-directive...

  • Page 88: Troubleshooting

    Air in sensor/cavitation Check the installation angle. Check if there is air in the system or cavitation from valves and pumps. Increase the static pressure, if possible. Flow sensor error Replace the flow sensor/Send meter for repair. 88  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

  • Page 89: Disposal

     Disposal by Kamstrup A/S Kamstrup A/S accepts worn-out meters for environmentally correct disposal according to previous agreement. The disposal is free of charge to our customers, except for the cost of transportation to Kamstrup A/S.  The customer sends for disposal The meters must not be disassembled prior to dispatch.

  • Page 90: Documents

    ULTRAFLOW® 54 (H)/(J) 15 Documents Danish English German Russian Technical description 5512-1553 5512-1554 5512-1555 5512-1556 Data sheet 5810-1546 5810-1547 5810-1548 5810-1549 Installation guide 5512-2069 5512-2070 5512-2071 5512-2076 Table 30 90  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...
  • Page 91 ULTRAFLOW® 54 (H)/(J)  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB _04.2018 91 ...
  • Page 92 ULTRAFLOW® 54 (H)/(J) 92  Kamstrup A/S ∙ Technical Description ∙ 5512‐1554_J1_GB_04.2018...

This manual is also suitable for:

Ultraflow 54 hUltraflow 54 j

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