Immergas ARES PRO 150 Instructions And Recommendations
High condensate water storage generator
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Summary of Contents for Immergas ARES PRO 150
- Page 1 ARES PRO 150 Instructions and recommendations ARES PRO 230 Installer Maintenance technician ARES PRO 300 ARES PRO 348 ARES PRO 400 ARES PRO 500 ARES PRO 600 High condensate water storage generator...
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Page 3: Table Of Contents
(in compliance with Regulation 813/2013)......15 The company IMMERGAS S.p.A., with registered office in via Cisa Ligure 95 42041 Brescello (RE), declares that the design, manufacturing and after-sales assistance processes comply with the requirements of standard UNI EN ISO 9001:2015. -
Page 4: General Information
The appliance is designed for operation in hot water circulating heating systems. Any other use is considered improper. Immergas will not be held liable for any damage resulting from improper use. Any use in accordance with the envisioned purposes includes the strict observance of the instructions in this manual. -
Page 5: Safety Warnings
DANGER! Maintenance or repair work on the boiler must be carried out by professionally qualified staff, authorised by Immergas; it is advisable to sign a maintenance contract. Poor or irregular maintenance can compromise the operational safety of the appliance and cause damage to people, animals and property for which the manufacturer will not be held liable. -
Page 6: Regulations For Installation
General information REGULATIONS FOR INSTALLATION Also observe the standards regarding the heating control unit, con- struction regulations and requirements on combustion heating in the country of installation. The appliance must be installed in accordance with the instructions contained in this manual. The appliance must be installed, commissioned and subject to mainte- nance in accordance with the current "state of the art". -
Page 7: Water Treatment
General information WATER TREATMENT Treating the feed water allows you to prevent prob- lems and maintain the functionality and efficiency of the generator over time. The ideal pH value of the water in the central heating system must be: VALUE MIN. -
Page 8: General Recommendations
General information GENERAL RECOMMENDATIONS Any repairs to the products must be carried out by authorised Immer- gas personnel only, using original spare parts only. Failure to observe the above can jeopardise the safety of the appliance and will void the The instruction handbook is an integral and essential part of the product warranty. -
Page 9: Technical Features And Dimensions
E. ACC. Ignition electrode Air vent fitting Flue inspection point Gas inlet Control panel Central heating system flow Gas pressure switch (min. *ARES PRO 150) PGmin Central heating system return (min. ARES PRO 230 - 300) PGmax S.cond Condensate drain DN 32 (min. -
Page 10: Dimensions
Technical features and dimensions DIMENSIONS SIDE VIEW FRONT VIEW SIDE VIEW REAR VIEW TOP VIEW NOTE: Refer to the relative chapter regarding the dimensions of the fittings. DIMENSIONS [mm] ARES Depth Width Height 228.5 228.5 1809 65.6 1467 323.5 554.5 1579 1679 1092... -
Page 11: Dimensions To Install The Boiler In Heating Control Unit
Technical features and dimensions 2.2.1 DIMENSIONS TO INSTALL THE BOILER IN HEATING CONTROL UNIT FRONT VIEW SIDE VIEW BOILER DIMENSIONS WITHOUT ARES CASING [mm] 1785 1027 1895 1134 1910 1258 2075 1258 2075 1258 2075 (P1+P2) 1313 1065 2186 Example of corridor width (Lc) required to handle the boiler ARES <... -
Page 12: View To Accessibility Inside
ARES PRO 348 - ARES PRO 400 - ARES PRO 500 - ARES PRO 600 ARES PRO 150 - ARES PRO 230 - ARES PRO 300 To remove the cover, release the 2 springs, refer to the Optional for models: part shown below. -
Page 13: Diagram Of Water Side Head Losses
Technical features and dimensions DIAGRAM OF WATER SIDE HEAD LOSSES ARES PRO ARES PRO ARES PRO ARES PRO 348 - 400 - ARES PRO Flow rate (m3/h) 2.3.1 DETERMINATION OF THE PRIMARY CIRCUIT PUMP OR BOILER PUMP The boiler pump must have head that can ensure circulator flow rates The pump is not an integral part of the boiler. -
Page 14: Functioning Data / General Features
Technical features and dimensions FUNCTIONING DATA / GENERAL FEATURES ARES PRO Boiler category 2H3P Modulation ratio 1 : 4.0 1 : 4.3 1 : 4.3 1 : 3.9 1 : 4.2 1 : 3.9 1 : 4.4 Nominal heat input on L.V.C. Qn Minimum heat input on L.C.V. -
Page 15: Technical Parameters For Combination Boilers (In Compliance With Regulation 813/2013)
Contact information IMMERGAS S.p.A. VIA CISA LIGURE, 95 - 42041 BRESCELLO (RE) ITALY (*) High temperature mode means 60°C on return and 80°C on flow. (**) Low temperature mode for condensation Boilers means 30°C , for low temperature boilers 37°C and for other appliances 50°C of return temper-... - Page 16 Contact information IMMERGAS S.p.A. VIA CISA LIGURE, 95 - 42041 BRESCELLO (RE) ITALY (*) High temperature mode means 60°C on return and 80°C on flow. (**) Low temperature mode for condensation Boilers means 30°C , for low temperature boilers 37°C and for other appliances 50°C of return temper- ature.
- Page 17 Contact information IMMERGAS S.p.A. VIA CISA LIGURE, 95 - 42041 BRESCELLO (RE) ITALY (*) High temperature mode means 60°C on return and 80°C on flow. (**) Low temperature mode for condensation Boilers means 30°C , for low temperature boilers 37°C and for other appliances 50°C of return temper- ature.
- Page 18 Contact information IMMERGAS S.p.A. VIA CISA LIGURE, 95 - 42041 BRESCELLO (RE) ITALY (*) High temperature mode means 60°C on return and 80°C on flow. (**) Low temperature mode for condensation Boilers means 30°C , for low temperature boilers 37°C and for other appliances 50°C of return temper- ature.
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Page 19: Instructions For Installation
Instructions for the installer INSTRUCTIONS FOR ATTENTION! If the installation area has aggressive/corrosive pow- INSTALLATION ders and/or vapours, the device must be adequately protected and must operate independently from the air provided in the room. GENERAL RECOMMENDATIONS IMPORTANT! Assemble the appliance in observance of the mini- ATTENTION! mum required distances for installation and main- This boiler must only be employed for its explicitly... -
Page 20: Packaging
- 1 m condensate drain trap pipe. Immergas will not be held liable in case of damage caused to people, animals or property due to failure to observe the above. -
Page 21: Positioning The Heating Control Unit
Instructions for the installer POSITIONING THE HEATING Follow the safety guidelines below when choosing the device’s instal- lation area: CONTROL UNIT - Place the device in an area protected against freezing. - Do not install the device in corrosive or very dusty rooms. Special attention must be paid to local standards and regulations re- garding heating control units, especially the minimum distances that MINIMUM MEASUREMENTS... -
Page 22: Flue Exhaust Pipe Connection
Instructions for the installer FLUE EXHAUST PIPE CONNECTION The flue exhaust pipe must comply with local and national regulations If the boiler is replaced, ALWAYS replace the flue pipe. The boiler is approved for the draining settings described below: • B23P ATTENTION For this type of connection, the room follows the same installation regulations for boilers with natural... -
Page 23: Connection
This may damage the gaskets and cause noise to develop during operation. Immergas will not be held liable in case of damage caused to people, animals or property due to failure to observe the above. - Page 24 Flow rate conditions 0 and Fan Head Max. it is possible to install the boiler on the floor and set up the trap at a depth of 250 mm. ARES PRO 150 - 230 = 420 mm ARES PRO 300...
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Page 25: System Filling And Emptying
Note: The image shown in the following page refers to ARES PRO 150. For all other models, the HSCP heat adjuster is in line with BCM. - Page 26 Instructions for the installer 00330914 ATTENZIONE! ATTENTION! ACHTUNG! ATENCIÓN! ATTENTIE! UPOZORNÌNÍ! 230 V 00330914 ATTENZIONE! ATTENTION! ACHTUNG! ATENCIÓN! ATTENTIE! UPOZORNÌNÍ! 230 V Seleziona la funzione Servizi di riscaldamento Selez Esci 12 11 10 9 8 7 6 5 4 3 2 1 N PE L1 +24V 230V/50Hz...
- Page 27 Instructions for the installer Danger! Electrical supply connection Electrical installation must only be carried out by an authorised technician. Before setting up the connections or any operation on the electrical parts, always cut-off the electrical supply and make sure it cannot be accidentally re-connected. Electrical connection to the mains power supply.
- Page 28 Instructions for the installer INAIL safety connection FL Flow switch connection (*) - Remove the jumper and connect the cables, as indicated be- - Remove the jumper and connect the cables, as indicated between tween (Y2 10 and terminal board M2). (Y2 11 and terminal board M2).
- Page 29 Instructions for the installer NOTE: If other services (storage tanks, mixed zones, solar, etc.) are requested, it is necessary to purchase SHC multifunction modules to connect to The boiler is provided with set-up to manage one direct the local bus for total temperature control management via HSCP. flow and one storage tank.
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Page 30: First Ignition
First ignition must be carried out by professionally The individual in charge of the system must be instructed in the use qualified staff. Immergas will not be held liable in case and operation of the heating system, in particular: of damage caused to people, animals or property due - Supply the system manager with the “THE SYSTEM MANAGER'S... -
Page 31: On-Site Measurement Of The Combustion Efficiency
Instructions for the installer ON-SITE MEASUREMENT OF THE 3 - MAXIMUM/MINIMUM POWER COMBUSTION EFFICIENCY 3.9.1 ENABLE THE CALIBRATION FUNCTION ATTENTION! Function reserved exclusively to Authorised Service Centres. Use knob ‘‘C’’ and set to Confirm using key ‘‘ A ’’ in order to display Use knob ‘‘C’’... -
Page 32: Positioning The Probes
All of the instructions below are provided for the exclu- sive use of authorised assistance personnel. • ARES PRO 150 1) Adjustment at maximum power - Start the boiler in “calibration” mode at MAXIMUM POWER. - Once the burner is on, check that the CO value at “MAXIMUM”... - Page 33 Instructions for the installer • ARES PRO 230 - 300 - 348 - 400 - 500 - 600 2) Adjustment at minimum power - Start the boiler in “calibration” mode at MINIMUM POWER. 1) Adjustment at maximum power - Once the burner is on, check that the CO value at “MINIMUM”...
- Page 34 Instructions for the installer GAS VALVE (Front view) Note: If it is difficult to adjust it to MAX POWER, remove screws 1 - 2 and loosen screws 3 - 4 (5 mm Allen key). Remove regulator U from the gas valve and operate as indicated.
- Page 35 Instructions for the installer ARES PRO 150 Opening VG Ø Ignition Press. Supp. Flue adjusting Fan speed levels Nozzles power device Type of Gas [mbar] (mm) [mm] FL [% FU] FH [% FU] Nat. gas (G20) Propane (G31) 10.5 10.5...
- Page 36 Instructions for the installer ARES PRO 500 Opening VG Ø Ignition Press. Supp. Flue adjusting Fan speed levels Nozzles power device Type of Gas [mbar] (mm) [mm] FL [% FU] FH [% FU] Nat. gas (G20) 18.3 Propane (G31) 10.8 10.8 ARES PRO 600 Opening VG...
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Page 37: Inspection And Maintenance
INSPECTION AND INSTRUCTIONS FOR INSPECTION AND MAINTENANCE MAINTENANCE Only original Immergas spare parts must be used to ensure a long life for all of the functions of your appliance, and to avoid changing the ATTENTION conditions of the approved standard product. - Page 38 Inspections and maintenance ANNUAL ROUTINE CHECKS CONTROL METHOD/ COMPONENT: CHECK: INTERVENTION: Does the valve modulate correctly? The check is carried out in “Calibration” mode, (Gas valve ( 3 ) requesting 100%, in 50%, the minimum mod- ulation percentage. Check that the flame modulates. SM (flow sensor) ( 11 ) Do the sensors maintain their original fea- 12571 ohm at 20°...
- Page 39 Inspections and maintenance D - Provisionally secure the flanged curve 5 to the cover (do not tighten the nuts 4 fully). Scalding hazard! F - Centre the burner between the electrodes, same distances (approx. 8-9mm) E - Now complete securing the flange to the burner.
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Page 40: Adapt It For Use With Other Gases
Inspections and maintenance ADAPT IT FOR USE WITH • GAS TRANSFORMATION Adjust the Min / Max GAS pressure switches OTHER GASES only for models: ARES PRO 230 - 300 - 348 - 400 - 500 - 600. The boilers are produced for the type of gas specifically requested when placing the order. -
Page 41: Programming The Operation Parameters
Inspections and maintenance PROGRAMMING THE OPERATION 3 - Device management SELECTION PARAMETERS ATTENTION! Function reserved exclusively to Authorised Service Centres. Select with knob ‘‘C’’ and press key ‘‘A’’ in order to access the tech- nical programming area of each device (you must enter password 0000). 4 - SELECTION 1 - SELECTION Use knob ‘‘C’’... - Page 42 Inspections and maintenance BMM parameters Code Symb. Description Unit Min. Max. Factory settings ARES PRO Services Enabled ChSet CH#1: Setpoint °C Local BUS address ModBus Address Timeout Modbus sec. °Fahrenheit Input 0/10V Programmable Input #1 Pump Post-circulation min. Pump Minimum Control Pump Maximum Control CH#1: Minimum Setpoint °C...
- Page 43 Inspections and maintenance BCM Parameters Code Symbol Description Unit Min. Max. Sys. Fab. Services Enabled Gen: Temp. Max Differential °K 50.0 Burner Hysteresis °K 20.0 CH#1: Minimum Setpoint °C 20.0 40.0 35.0 CH#1: Maximum Setpoint °C 45.0 85.0 80.0 Input 0/10V Programmable Input #1 Pump Post-circulation min.
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Page 44: Wiring Diagram For Practical Connection
Inspections and maintenance WIRING DIAGRAM FOR PRACTICAL CONNECTION ( ) A F-(*)= ARES PRO 150/230/300 CE: F-4A 3 4 5 ARES PRO 400/500 /600 CE: F-6,3A SUPP. ALIM. 230 V - 50 Hz 230 V - 50 Hz HSCP ROD1 ROD 4 5 6 TEFLON WH E.RIL. - Page 45 Inspections and maintenance COLOURS BLUE BROWN BLACK GREEN GREY LIGHT BLUE ORANGE PINK INAIL YELLOW YELLOW / GREEN WHITE PURPLE VIOLA 12 11 10 9 8 7 6 5 4 3 2 1 +24V TL PF 3 4 5 6 7 10 11 12 13 14 1 2 3 4 5 6 + 20/40Vdc...
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Page 46: Error Code
Inspections and maintenance ERROR CODE It is possible to reset the boiler by pressing “A” from HSCP or RESET from BCM. When the boiler detects a fault, the alarm symbol is displayed on the screen together with the relative error code and description. ( Num ) = see key Par. - Page 47 Inspections and maintenance SPEED OUT OF CONTROL Check operation of the fan (18) and the connections Fan speed alteration; the speed is higher than what is requested. NO AIR Check that the fan has minimum head of 60 Pa. Stop DEFAULT PARAMETERS Alteration of default settings or any electro- Press the release key, if the fault persists, replace the board...
- Page 48 Immergas S.p.A. 42041 Brescello (RE) - Italy Tel. 0522.689011 Fax 0522.680617 Certified company ISO 9001...