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Related Manuals for Metso Top 5 Series
Summary of Contents for Metso Top 5 Series
- Page 1 BALL VALVE ® Series Top5 Installation, Maintenance and Operating Instructions...
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Page 2: Table Of Contents
1 T5 71 en Table of Contents GENERAL............3 Introduction ..........3 Valve structure ........3 Markings..........3 Valve approvals........4 CE marking ..........4 Recycling and disposal ......4 Safety precautions ......... 4 TRANSPORTATION, RECEPTION AND STORAGE............5 INSTALLATION IN THE PIPELINE....5 COMMISSIONING ........... -
Page 3: General
The ball may be equipped with an attenuator element (Q attenuator). The ball has been mounted on the body and on the bonnet with bearings. MADE BY METSO AUTOMATION ATTENTION : READ INSTRUCTIONS BEFORE INSTALLATION OR SERVICING. CONTACT METSO AUTOMATION FOR COPY. SHAFT T max MAX. OPER. -
Page 4: Valve Approvals
Most parts have material marking. A material use. Protect yourself against cold injuries or burns. list is supplied with the valve. In addition, separate Table 1 Body materials commonly used by Metso and their resistance to pressure and temperature according ANSI 16.34, Pressur Flange... -
Page 5: Transportation, Reception And Storage
1 T5 71 en TRANSPORTATION, RECEPTION dimensional drawing of the valve. AND STORAGE There should be enough free space around the valve Check the valve and the accompanying devices for any so that the actuator can be removed and the valve dis- damage that may have occurred during transport. -
Page 6: Gland Packing
1 T5 71 en indicated. NOTE: If you send the valve to the manufacturer for servicing, do not dismantle it. Clean the valve. If the medium is dangerous, inform the manufacturer when you send the valve. Gland packing The gland packing of the valve may be made of graph- ite with a PTFE finish or it may be a model where the lowest graphite ring has been replaced with a metallic O-ring sleeve, see Fig. - Page 7 Installing a seat VCI-369, on the countersurface of the spring in a carbon steel body. The same seat selection is available for all Top 5 series ❑ Push the seat into its place. valves. The dimensions of seat recesses have been standardized to be of equal sizes since June, 1990.
- Page 8 1 T5 71 en ❑ Install the O-ring (63). ❑ Install the support ring (64) into its groove. Cut the ribbon ends diagonally to make a flexible seam. ❑ Only in the Fire Safe version: ❑ Install the back seal (130) and the ring (129). See Fig.
- Page 9 1 T5 71 en using a press-on fit. See Fig. 20. If the surfaces are badly damaged and cannot be ‘restored’ using an abrasive cloth, the bearings and the ball must be replaced. When installing new bearings (4, 5), lock them securely to the bonnet and the body using a nail punch.
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Page 10: Testing The Valve
1 T5 71 en Fig. 21 Installing a gasket for the bonnet Fig. 22 Adjusting the bonnet by pulling at the ball stem Pull at the stem to make the ball perpendicular. The Tighten the bonnet nuts crosswise as shown in Table 2. bonnet settles in the correct position, and the neces- Stages 1 to 4: all bolts are tightened crosswise. -
Page 11: Installing The Bj/B1J-Series Actuator
1 T5 71 en screws. Install the washers and tighten all 7.2.1 BJ/B1J-type screws. Final tightening may not change the Install the actuator so that the piston is in the extreme position of the fixture. outward position. The cylinder must not be pressurized ❑... - Page 12 1 T5 71 en EXPLODED VIEW...
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Page 13: Parts List
1 T5 71 en PARTS LIST Item Qty. Description Spare part category Body Ball Thrust bearing Trunnion bearing Seat Bonnet Gland Stud Stud Stud Hexagon nut Hexagon nut Hexagon nut Identification plate Screw Lock ring Support ring Bearing Bearing Spring O-ring 1 (G-seat: 2) Support ring... -
Page 14: Dimensions And Weights
1 T5 71 en DIMENSIONS AND WEIGHTS T5D-BC, B1C Type T5D01 - B1C6 T5D01 - B1C9 T5D015 - B1C6 155.4 T5D015 - B1C9 155.4 T5D015 - B1C11 155.4 T5D02 - B1C6 165.1 T5D02 - B1C9 165.1 T5D02 - B1C11 165.1 T5D03 - B1C11 209.5 T5D03 - B1C13... - Page 15 1 T5 71 en T5F-BC, B1C Type T5F01 - B1C6 T5F01 - B1C9 T5F015 - B1C6 155.4 T5F015 - B1C9 155.4 T5F015 - B1C11 155.4 T5F02 - B1C6 165.1 T5F02 - B1C9 165.1 T5F02 - B1C11 165.1 T5F03 - B1C11 209.5 T5F03 - B1C13 209.5...
- Page 16 1 T5 71 en T5F-BJ/BJA, B1J/B1JA Type T5F01 - B1J/B1JA8 T5F01 - B1J10 T5F015 - B1J/B1JA8 155.4 T5F015 - B1J/B1JA10 155.4 T5F015 - B1J12 155.4 T5F02 - B1J/B1JA8 165.1 T5F02 - B1J/B1JA10 165.1 T5F02 - B1J12 165.1 T5F03 - B1J/B1JA10 209.5 T5F03 - B1J/B1JA12 209.5...
- Page 17 1 T5 71 en T4D-BC, B1C Type T4D01 - B1C6 26.6 T4D01 - B1C9 26.6 T4D015 - B1C6 40.6 T4D015 - B1C9 40.6 T4D015 - B1C11 40.6 T4D02 - B1C6 52.5 T4D02 - B1C9 52.5 T4D02 - B1C11 52.5 T4D03 - B1C11 77.9 T4D03 - B1C13 77.9...
- Page 18 1 T5 71 en T4F-BC, B1C Type T4F01 - B1C6 24.4 T4F01 - B1C9 24.4 T4F015 - B1C6 37.8 T4F015 - B1C9 37.8 T4F015 - B1C11 37.8 T4F02 - B1C6 49.3 T4F02 - B1C9 49.3 T4F02 - B1C11 49.3 T4F03 - B1C11 73.7 T4F03 - B1C13 73.7...
- Page 19 1 T5 71 en T4F-BJ/BJA, B1J/B1JA Type T4F01 - B1J/B1JA8 24.4 T4F01 - B1J10 24.4 T4F015 - B1J/B1JA8 37.8 T4F015 - B1J/B1JA10 37.8 T4F015 - B1J12 37.8 T4F02 - B1J/B1JA8 49.3 T4F02 - B1J/B1JA10 49.3 T4F02 - B1J12 49.3 T4F03 - B1J/B1JA10 73.7 T4F03 - B1J/B1JA12 73.7...
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Page 20: Type Coding
Smooth Finish (Ra 3,2-6,3) Ring Joint Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.
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