Johnson Controls M4-CGM Series Installation Manual

Johnson Controls M4-CGM Series Installation Manual

General purpose application controllers

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Application
The CGM09090 General Purpose Application MS/
TP Controller (CGM) are equipment controllers
that run pre-engineered and user-programmable
applications, and provides the inputs and outputs
required to monitor and control a wide variety of
HVAC and other facility equipment. CGM controllers
operate on an RS-485 BACnet® MS/TP Bus as
BACnet Advanced Application Controllers (B-AACs)
and integrate into Johnson Controls® and third-
party BACnet systems.
CGM equipment controllers include an integral real-
time clock, which enables the controllers to monitor
and control schedules, calendars, and trends, and
operate for extended periods of time as stand-alone
controllers when offline from the Metasys
network.
Communications Protocols
The CGM controllers can communicate using BACnet
MS/TP, N2, or wireless Zigbee
CGM controllers communicate using the BACnet
MS/TP protocol. The BACnet protocol is a standard
for ANSI, ASHRAE, and the International Standards
Organization (ISO) for building controls.
The CGM controllers can be used as functional
replacements for legacy N2 controllers. The N2-
capable MS/TP equipment controller models
provide a cost-effective upgrade and modernization
path for customers with existing N2 controllers.
For installation and commissioning support,
and tips for efficient and safe replacement,
refer to the Modernization Guide for Legacy N2
Controllers (LIT-12012005) and the controller-
specific documentation. For information about
mapping N2 Objects in controllers with switchable
communications protocols, refer to the N2
Compatibility Options chapter of the Controller Tool
Help (LIT-12011147).
To configure CGM controllers to communicate using
the N2 communications protocol, see
N2
communications.
The CGM controller can also be installed in a
wireless application using aZFR/ZFR Pro Wireless
Field Bus Router. To configure these controllers to
communicate using the wireless communications
protocol, see
Configuring wireless
M4-CGM General Purpose Application
system
®
. By default, the
®
Configuring
communications.
Controllers Installation Guide
North American Emissions
Compliance
United States
This equipment has been tested and found to
comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when this equipment
is operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area
may cause harmful interference, in which case the
users will be required to correct the interference at
their own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-
Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte
toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
Installation
Observe the following guidelines when installing a
CGM Controller:
• To minimize vibration and shock damage to the
controller, transport the controller in the original
container.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
*241014301698B*
Part No. 24-10143-01698 Rev. B
2019-10-18
(For factory use only)
M4-CGM09090

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Summary of Contents for Johnson Controls M4-CGM Series

  • Page 1 Part 15 of the FCC Rules. These limits BACnet Advanced Application Controllers (B-AACs) are designed to provide reasonable protection and integrate into Johnson Controls® and third- against harmful interference when this equipment party BACnet systems. is operated in a commercial environment. This...
  • Page 2: Parts Included

    Parts included Table 1: CGM09090 physical features Physical Feature: Description and References • One CGM controller with removable terminal Cover Lift Tab (see Removing the controller cover) blocks (Input/Output, Power, FC, and SA bus are Sensor Actuator (SA) Bus Terminal Block: Orange terminal removable) (see SA bus terminal...
  • Page 3: Mounting Features And Dimensions

    Figure 3: Back of controller • Do not mount the controller in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication. On panel or enclosure mount applications, observe the following additional guidelines : • Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
  • Page 4: Terminal Blocks And Bus Ports

    Mark the mounting hole locations on the wall  ATTENTION using the dimensions in one of the mount positions shown in Figure 2. Or hold the controller up to the wall or surface in a proper Mise En Garde: Risque de dégâts matériels: mount position and mark the hole locations Ne pas mettre le système sous tension avant d'avoir through the mounting clips.
  • Page 5: Fc Bus Terminal Block

    FC bus terminal block (or N2 protocol as Figure 5: SA Bus Terminal Block Wiring required) The FC bus terminal block is a blue, removable, 4- terminal plug that fits into a board-mounted pin header. Use a 3-wire twisted, shielded cable, as shown in Figure 4, to wire the removable FC bus terminal block plugs on the controller, and other controllers, in a daisy-chain configuration.
  • Page 6: Supply Power Terminal Block

    Table 4: Supply power terminal block wiring Description Supply power terminal block Supply power terminal header Wires from Johnson Controls 24 VAC, class 2 power SA Bus port transformer 24 VAC (Orange wire) The Sensor (SA Bus) port on the front of the...
  • Page 7: Input And Output Wiring Guidelines

    Analog Input - Resistive Mode (0–600k ohm) Internal 12 V. 15k ohm pull up Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel See Guideline A in Table 6. [Johnson Controls sensor], 1k Platinum, and A99B Silicon ® Temperature Sensor) Negative Temperature Coefficient (NTC)
  • Page 8 Table 5: I/O terminal blocks, functions, ratings, requirements, and cables Terminal Determine wire size and Terminal Block label Function, ratings, requirements label maximum cable length Binary Input - Dry Contact Maintained Mode 0.01 second minimum pulse width Internal 18 V. 3k ohm pull up Binary Input - Pulse Counter/Accumulator Mode 0.01 second minimum pulse width BINARY...
  • Page 9: Cable And Wire Length Guidelines

    Table 5: I/O terminal blocks, functions, ratings, requirements, and cables Terminal Determine wire size and Terminal Block label Function, ratings, requirements label maximum cable length Binary Output - 24 VAC Triac (External Power Source) Connects OUTn to OCOMn when activated. External Power Source Requirements: 30 VAC maximum output voltage OUTn...
  • Page 10: Maximum Cable Length Versus Load Current

    Maximum cable length versus load Note: Figure 8 applies to low-voltage (<30 V) inputs and outputs only. current Use the following figure to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring inputs and outputs. Figure 8: Maximum wire length for low-voltage (<30 V) Inputs and Outputs by current and wire size Communications bus and supply power In addition to the guidelines in Table 7, observe the...
  • Page 11 Communications bus and supply power terminal blocks, ratings, and requirements Table 7: Communications bus and supply power terminal blocks, functions, ratings, requirements, and cables Terminal block/ Terminal Recommended cable type Function, electrical ratings/Requirements Port label labels FC Bus Communications 0.6 mm (22 AWG) stranded, 3-wire FC BUS twisted, shielded cable recommended Signal Reference (Common) for Bus communications...
  • Page 12: Termination Diagrams

    Termination diagrams A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the controllers. See the figures in this section for the applicable termination diagrams. Table 8: Termination details Type of field Type of Input/...
  • Page 13 Table 8: Termination details Type of field Type of Input/ Termination diagrams device Output Current Input - External Source (Isolated) Current Input - Internal Source (2- wire) Current Input - Internal Source (3 wire) Current Input - External Source (in Loop) Feedback from EPP-1000...
  • Page 14 Table 8: Termination details Type of field Type of Input/ Termination diagrams device Output Dry Contact UI or BI (Binary Input) 0–10 VDC Output to Actuator (External Source) 0–10 VDC Output to Actuator (Internal Source) Current Output 24 VAC Triac Output (Switch Low, External Source)
  • Page 15 Table 8: Termination details Type of field Type of Input/ Termination diagrams device Output Analog Output (Current) 4–20 mA Output to Actuator 4–20 mA Output to Actuator Incremental Control to Actuator (Switch Low, Externally Sourced) 24 VAC Binary Output (Switch Low, Externally Sourced) M4-CGM General Purpose Application Controllers Installation Guide...
  • Page 16 Table 8: Termination details Type of field Type of Input/ Termination diagrams device Output 24 VAC Binary Output (Switch High, Externally Sourced) Incremental Control to Actuator (Switch High, Externally Sourced) Network Stat with Phone Jack (Fixed SA Bus Address = 199) Note: The bottom jack (J2) on the TE-700 and TE-6x00 Series Sensors is not usable as a zone bus or an SAB connection.
  • Page 17: Setup And Adjustments

    Table 8: Termination details Type of field Type of Input/ Termination diagrams device Output Network Stat with Terminals (Fixed SA Bus Address = 199) Setup and adjustments Disconnect the 24 VAC supply from the controller. Important: Electrostatic discharge can damage controller components. Use proper Set the address switches to the desired BACnet electrostatic discharge precautions during installation, setup, and servicing to avoid...
  • Page 18: Setting The Device Address

    Ensure that the controller's rotary switches are switches are set to 1 2 3, designating this controller's device address as 123. set to the correct device address. For details about setting a device address, see Setting the Figure 9: Device address rotary switch block device address.
  • Page 19: Removing The Controller Cover

    To prevent any possibility of damage from an Place your fingertips under the two cover lift accidental short, remove power from the tabs (CGM09090 physical features) on the sides controller. of the housing cover and gently pry the top of the cover away from the base to release the Underneath the terminal block, in the small gap cover from the two upper latches.
  • Page 20: Setting The Input Jumpers

    Figure 13: Exchange enable and default settings Determine the physical location of the controller on the FC bus. Determine if the controller must be set as a terminating device on the bus. Note: For detailed information about EOL termination rules and EOL switch settings on FC buses, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
  • Page 21 controller and connect to the device with either a MAP Gateway or MS-DIS1710-0 Local Display to view the points in the controller. The CGM controller will report an Operational status even though there is no true application loaded. CCT will not be able to commission or upload the device as a result until a true application is downloaded.
  • Page 22: Led Status And States

    LED status and states Table 11: Status LEDs and description of LED states LED label LED color Normal LED state Description of LED states Off Steady = No Supply Power or the controller’s polyswitch/resettable fuse is open. Check Output wiring for short circuits and cycle power to controller. POWER Green On Steady...
  • Page 23: Ordering Information And Accessories

    Ordering information and accessories The following tables provide the product code number and description for the CGM models and accessories. Table 12: CGM Series ordering information Product code number Description General Purpose Application Controller M4-CGM09090-0 Includes: MS/TP (and N2) communication; 18 points (7 UI, 2 BI, 4 CO, 2 AO, 3 BO); real-time clock; 32-bit microprocessor;...
  • Page 24 Table 13: CGM Controller accessories (order separately) Product Code Number Description The Field Inspection Tool or (FIT) is a portable handheld device with a user interface that is used to test and troubleshoot the BACnet protocol MS/TP RS-485 communications bus that connects supervisory controllers and equipment controllers to field point interfaces.
  • Page 25: Technical Specifications

    Technical specifications Table 14: Technical specifications M4-CGM09090-0 General Purpose Application Controller Product Code Numbers Includes: MS/TP (and N2) communication; 18 points (7 UI, 2 BI, 4 CO, 2 AO, 3 BO); real- time clock; 32-bit microprocessor; 24VAC input 24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, Power Supply Class 2 Power Requirement (North America), Safety Extra-Low Voltage (SELV) (Europe) 14 VA maximum...
  • Page 26: Product Warranty

    DISTRICT WUXI JIANGSU PROVINCE 214028 CHINA For more contact information, refer to www.johnsoncontrols.com/locations. © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice. www.johnsoncontrols.com...

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