Vertiv NetSure 7200 User Manual
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Vertiv NetSure 7200 User Manual

Vertiv NetSure 7200 User Manual

48v dc power system
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NetSure™
NetSure™ -48V DC Power System
User Manual (UM582127200), Revision H
Specification Number: 582127200
Model Number: 7200

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Summary of Contents for Vertiv NetSure 7200

  • Page 1 NetSure™ NetSure™ -48V DC Power System User Manual (UM582127200), Revision H Specification Number: 582127200 Model Number: 7200...
  • Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.

  • Page 3: Table Of Contents

    Replacement Information ........................... 25 Replacement Procedures ........................... 25 Replacing a Rectifier Module ......................... 25 Replacing the NCU Controller or a Secondary Control Module ........26 Replacing a Distribution Device ........................26 Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 4 Circuit Card Replacement Procedures ....................35 Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 5: Admonishments Used In This Document

    (ISO) SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 6: Important Safety Instructions

    DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 7: Battery

    Only install in a ventilated environment. • Batteries are an energy source that can produce high amounts of electrical current. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 8: Personal Protective Equipment (Ppe)

    NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 9: Static Warning

    If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 10 This page is intentionally blank. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 11: Customer Documentation Package

    NCU interface board (IB2) which provides digital inputs, temperature inputs, and relay outputs for internal and external monitoring and alarms. An NCU extended interface board (EIB) is also Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 12 Allows the 582127200 distribution bay’s -48 VDC internal top mount bus to be connected to the internal rear mount -48 VDC bus on a Spec. No. 582140000 List 1 or List 11. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 13: Operating Procedures

    After an automatic reboot, navigate to Settings Menu / Other Settings / Address and set this parameter to 201 for the 1st secondary bay and 202 for the 2nd secondary bay. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 14: Estop Function

    Distribution Bay “Fuse / Circuit Breaker Alarm” Indicator An indicator is visible from the outside of each distribution bay (at the top) which illuminates if a fuse or circuit breaker inside the distribution bay opens. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 15 SM-DU+ can be installed in each distribution bay (up to a total of eight SM-DU+ modules) for additional distribution shunt and FA monitoring. Refer to Figure 1 for SM DU and SM-DU+ locations. Refer to the next sections for indicators descriptions. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 16 (for additional of shunts and FA monitoring of signals located shunts and FA in the various signals located distribution in the various panels) Primary distribution Distribution Power panels) Front Front Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 17 IM582127200 for Green Indicator switch settings. 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 18 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Note: Refer to IM582127200 for switch settings. Green Indicator RS232 Power Shunt Shunt Alarm CAN RS485 RS485 Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 19: Maintenance

    Setting the System to Work with Secondary Power Bays NOTE! Refer to the NCU Controller Instructions (UM1M830BNA) for further information to perform the following procedures. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 20 The controller enters an initialization routine, which takes a few minutes. The routine is complete and the controller is operational when normal system voltage is displayed on the screen. Remove the memory device. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 21: Adding A Distribution Bay In The Field

    NOTE! Provided on a USB drive furnished with the system is an NCU configuration drawing (C drawing) and the NCU configuration files loaded into the NCU as shipped. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 22: Front Panel Touch Screen Pc Calibration

    Click on the “Tools” tab. Click on the “4 Point Calibration” button. The calibration program starts. Place you finger (and hold) on each cross that appears in each corner of the screen. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 23: System Troubleshooting Information

    Check the “Current Limit Point” setting, and change if necessary. Procedure (NCU Local Display and Keypad) Go to Main Menu / Settings Icon / Rect Settings / Current Limit. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 24 To clear the alarm, perform the following procedure. Procedure (NCU Webpages) Using the front panel touch screen PC, log into the NCU webpages. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 25: Replacement Information

    DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. Replacing a Rectifier Module Refer to the Rectifier Instructions (UM1R483500e) for a rectifier module replacement procedure. Refer also to “System Troubleshooting Information” on page 23. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...

  • Page 26: Replacing The Ncu Controller Or A Secondary Control Module

    P/N 102774 P/N 248898600 P/N 248898700 (SAN-O SAX-1) (BUSSMANN GMT-X) (BUSSMANN GMT-Y) Alarm, Reference, and Control Fuse Replacement Refer to Figure 5 for alarm, reference, and control fuse locations. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 27 On the distribution panel, locate the open alarm fuse associated with the TPL fuse being replaced. Replace the alarm fuse with the same type and rating. Ensure that a plastic safety cover is installed on the alarm fuse. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 28 Replace the alarm fuse with the same type and rating. Ensure that a plastic safety cover is installed on the alarm fuse. Verify no Fuse Alarms are active. Close the distribution bay’s front door and secure. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 29 Push the fuse carrier securely back into the mounted fuseholder body. Note that a polarizing key on the bottom of the carrier prevents the carrier from being inserted upside down. Verify no Fuse Alarms are active. Close the distribution bay’s front door and secure. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 30 Ensure the alarm contact on the back of the fuseholder makes contact with the alarm terminal on the spring strip. Push fuseholder in firmly until fully seated in the distribution panel. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 31 Top Lettering on handle must be Insert these terminals right side up. into corresponding sockets on distribution panel. Turn off before installing. Longer Side to the Bottom Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 32 Transfer the circuit breaker guard (if present) from the old circuit breaker to the new circuit breaker. Operate the replacement circuit breaker to the ON position. Verify no Circuit Breaker Alarms are active. Close the distribution bay’s front and rear doors and secure the doors. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 33 (8 places) Torque to 225 in-lbs. INSTALLING CIRCUIT BREAKER GUARD ALARM WIRING (BREAKERS WITH SHUNTS) STANDARD TRIP BREAKER (BLACK HANDLE) ELECTRICAL TRIP BREAKER (WHITE HANDLE) ALARM JUMPER: RED ALARM JUMPER: YELLOW Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 34 (8 places) Torque to 225 in-lbs. INSTALLING CIRCUIT BREAKER GUARD ALARM WIRING (BREAKERS WITH SHUNTS) STANDARD TRIP BREAKER (BLACK HANDLE) ELECTRICAL TRIP BREAKER (WHITE HANDLE) ALARM JUMPER: RED ALARM JUMPER: YELLOW Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 35 Switch settings are documented in the “Making Switch Settings” section of the Power System Installation Instructions (IM582127200). Replace the two M3x6mm screws securing the replacement circuit card to the rear mounting bracket. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 36 Temporarily remove then re-insert the NCU. Wait for the NCU to initialize. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 37 Green Indicator switch settings. 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 SM-DU Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 38 DANGER! In the next step, external alarm wiring may be energized from an external source. DO NOT allow bare wire ends to contact any grounded or energized object. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 39 Close the power bay’s front door and secure. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 40 IB2 Board (Top View) Connector to Controller RELAY IB2 TEMP PROBE 1 IB2 TEMP PROBE 2 NC C NO Digital Input Terminal Blocks Relay Output Terminal Blocks Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 41 Figure 14: EIB (NCU Extended Interface Board) Connector Locations Mounting Bracket Front Primary Power Bay Optional EIB Board (Top View) Note: Refer to IM582127200 for switch settings. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 42 Close the distribution bay’s front door and secure. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 43 SM-DU+ (bottom board) Note: Refer to IM582127200 for switch settings. Shunt Shunt Interface Interface Assembly Assembly (top board) (top board) SM-DU+ (bottom board) SM-DU+ (bottom board) Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 44 Close the primary power bay’s front door and secure. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 45 USB-A Port (not used) 10M Ethernet Port (RJ-45) Primary LAN Connection Power Front IB4 Board (shield removed) USB-B Port (Factory connected to NCU Controller backplane.) Vertiv | NetSure™ 7200 Series User Manual (UM582127200) | Rev. H...
  • Page 46 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA UM582127200 (RH 11/19)

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